阅读说明：本技术 一种农药生产的剪切乳化装置及其使用方法 (Shearing emulsifying device for pesticide production and using method thereof ) 是由 刘小莉 黄艳 于 2021-01-07 设计创作，主要内容包括：本发明公开了一种农药生产的剪切乳化装置及其使用方法,包括机架,机架前端固定安装有乳化桶,乳化桶内侧顶部开设有若干个卡槽,卡槽内侧卡接有辅助机构,乳化桶内侧设置有搅拌机构,搅拌机构包括支撑板、电机、搅拌组件,支撑板设置在乳化桶顶部,支撑板顶部中央通过螺栓连接有电机。本发明可以通过电机带动转动轴转动,转动轴带动搅拌叶转动,使得搅拌叶对原料进行搅拌,启动分割环为片状,且设置有多组,进而有益于提高剪切乳化的效率；被搅拌的原料运动,并经过扇叶,扇叶使得原料运动更加的紊乱,进而提高剪切乳化效率。(The invention discloses a shearing and emulsifying device for pesticide production and a using method thereof. The motor can drive the rotating shaft to rotate, the rotating shaft drives the stirring blades to rotate, so that the stirring blades stir the raw materials, the cutting rings are started to be flaky and provided with a plurality of groups, and the shearing and emulsifying efficiency is improved; the stirred raw materials move and pass through the fan blades, so that the raw materials move more disorderly, and the shearing and emulsifying efficiency is improved.)

1. The utility model provides a shearing emulsification device of pesticide production, includes the frame, and frame front end fixed mounting has emulsification bucket, its characterized in that: the top of the inner side of the emulsifying barrel is provided with a plurality of clamping grooves, the inner side of each clamping groove is clamped with an auxiliary mechanism, the inner side of the emulsifying barrel is provided with a stirring mechanism, the stirring mechanism comprises a supporting plate, a motor and a stirring assembly, the supporting plate is arranged at the top of the emulsifying barrel, the center of the top of the supporting plate is connected with the motor through a bolt, the outer side of the motor is connected with four groups of stirring assemblies which are arranged at equal angles through gear engagement, the lower ends of the stirring assemblies penetrate through the supporting plate and are connected with the supporting plate through bearings and extend into the emulsifying barrel, each stirring assembly comprises a rotating shaft, stirring blades, a cutting ring and a base, the bottom of the rotating shaft is connected with the base through a bolt, the outer side of the rotating shaft is connected with a plurality of stirring blades and cutting rings, the stirring blades and the, the fixture block joint is inboard at the draw-in groove, goes up the inboard welding of go-between and has a plurality of riser, and the welding of riser bottom has down the go-between, and the go-between is connected with all risers down, and the riser inboard is provided with the auxiliary assembly that a plurality of equidistance set up, and auxiliary assembly includes fixing base, connecting rod, flabellum, and the fixing base welding is on the riser, and the one end that the riser was kept away from to the fixing base is connected with the connecting rod through the.

2. A shear emulsifying device for pesticide production according to claim 1, characterized in that: the emulsification barrel bottom is for leaking hopper-shaped, and there is row material pipe below through bolted connection, and there is the filling tube emulsification barrel one side through bolted connection.

3. A shear emulsifying device for pesticide production according to claim 1, characterized in that: a lower observation window and an upper observation window are embedded in the other side of the emulsification barrel, and scales are arranged on the upper observation window.

4. A shear emulsifying device for pesticide production according to claim 1, characterized in that: the welding of emulsification bucket outside top has the fixed ear that the angle setting such as a plurality of set up, and fixed ear top welding has the locating lever, and locating lever outside cover is equipped with the spring, and the welding of backup pad outside has the engaging lug that a plurality of and fixed ear position correspond, and engaging lug sliding connection is in the locating lever outside, and is located the spring top.

5. A shear emulsifying device for pesticide production according to claim 4, characterized in that: the edge of the bottom of the supporting plate is bonded with a flexible gasket, and the flexible gasket is pressed on the side wall of the emulsifying barrel.

6. A shear emulsifying device for pesticide production according to claim 1, characterized in that: the stirring blades in the adjacent stirring assemblies are arranged in a crossed manner.

7. A shear emulsifying device for pesticide production according to claim 1, characterized in that: the top of the supporting plate is connected with a protective cover through a screw, and the protective cover is buckled outside the motor.

8. A shear emulsifying device for pesticide production according to claim 1, characterized in that: the backup pad top still is equipped with hoist mechanism, hoist mechanism is including the groove of stepping down, the guide bar, the lifting plate, the cylinder, the groove of stepping down is seted up in the frame inboardly, the inslot side of stepping down has the guide bar through bolted connection, guide bar outside sliding connection has the lifting plate, bolted connection is passed through at the backup pad top to the one end that the guide bar was kept away from to the lifting plate, the one end bottom that the lifting plate is close to the guide bar is provided with the cylinder, and the cylinder passes through bolted connection in the inslot inboard bottom of stepping.

9. A shear emulsifying device for pesticide production according to claim 1, characterized in that: the lifting mechanism is arranged at the top of the supporting plate and comprises connecting plates, connecting columns and handles, the connecting columns are welded at the corners of the bottoms of the handles, the connecting plates are welded at the bottoms of every two connecting columns, and the connecting plates are connected to the top of the supporting plate through bolts.

10. The use method of the shearing emulsifying device for pesticide production is characterized in that: the method comprises the following steps:

the method comprises the following steps: firstly, adding various raw materials into an emulsification barrel through a feeding pipe, and observing an upper observation window to ensure that the added materials are proper;

step two: then the motor is started, the motor drives the rotating shaft to rotate, the rotating shaft drives the stirring blades to rotate, so that the stirring blades stir the raw materials, the whole stirring mechanism moves up and down under the action of the spring and the positioning rod in the stirring process, and the stirring dead angle is eliminated;

step three: the stirred raw materials move and pass through the fan blades, so that the raw materials move more disorderly, and the shearing and emulsifying efficiency is improved;

step four: discharging the emulsified materials through a discharge pipe;

step five: the cylinder is started at last, and the cylinder drives the lifting plate and rises for rabbling mechanism breaks away from the emulsification barrel, perhaps promotes the handle, and the handle drives the backup pad and rises, makes the rabbling mechanism break away from the emulsification barrel, takes off complementary unit afterwards, alright clean this moment with inner wall, rabbling mechanism and complementary unit to the emulsification barrel.

Technical Field

The invention relates to the technical field of pesticide production, in particular to a shearing and emulsifying device for pesticide production and a using method thereof.

Background

Shear emulsification devices are devices that efficiently, rapidly, and uniformly distribute one or more phases into another continuous phase, where the phases are generally insoluble in each other. The high-speed rotation of the rotor produces high-speed linear shearing force and high-frequency mechanical effect to produce powerful kinetic energy, which makes the material in the narrow gap between the stator and the rotor to be subjected to comprehensive action of strong mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing, turbulent flow, etc. so as to make the insoluble solid phase, liquid phase and gas phase dispersed and emulsified instantly and homogeneously under the combined action of corresponding mature process and proper amount of additive.

Disclosure of Invention

The invention aims to solve the problems and provide a shearing and emulsifying device for producing pesticides and a using method thereof.

The invention realizes the purpose through the following technical scheme:

a shearing emulsifying device for pesticide production comprises a frame, an emulsifying barrel is fixedly installed at the front end of the frame, a plurality of clamping grooves are formed in the top of the inner side of the emulsifying barrel, an auxiliary mechanism is clamped in the inner side of each clamping groove, an agitating mechanism is arranged on the inner side of the emulsifying barrel and comprises a supporting plate, a motor and an agitating assembly, the supporting plate is arranged at the top of the emulsifying barrel, the motor is connected to the center of the top of the supporting plate through a bolt, four groups of agitating assemblies which are arranged at equal angles are connected to the outer side of the motor through gear engagement, the lower ends of the agitating assemblies penetrate through the supporting plate and are connected with the supporting plate through bearings and extend into the emulsifying barrel, each agitating assembly comprises an rotating shaft, agitating blades, a cutting ring and a base, the bottom of the rotating shaft is connected with the base through a bolt, a plurality of agitating blades and cutting, the rotating shaft drives the stirring blades to rotate, so that the stirring blades stir the raw materials, the cutting rings are started to be flaky and provided with a plurality of groups, and the shearing and emulsifying efficiency is further improved, the auxiliary mechanism comprises an upper connecting ring, a clamping block, vertical plates, auxiliary assemblies and a lower connecting ring, the clamping block is welded on the outer side of the upper connecting ring and clamped on the inner side of the clamping groove, a plurality of vertical plates are welded on the inner side of the upper connecting ring, the lower connecting ring is welded at the bottom of each vertical plate and connected with all the vertical plates, a plurality of auxiliary assemblies which are arranged equidistantly are arranged on the inner sides of the vertical plates, each auxiliary assembly comprises a fixed seat, a connecting rod and fan blades, the fixed seat is welded on the vertical plates, one end of the fixed seat, which is far away from the vertical plates, is, thereby improving the shearing and emulsifying efficiency.

Preferably, emulsification barrel head portion is for leaking hopper-shaped, and there is row material pipe below through bolted connection, and there is the filling tube emulsification barrel one side through bolted connection, sets up like this and has realized adding the function of raw materials and discharge material to the emulsification barrel.

Preferably, the emulsification barrel opposite side is embedded to have lower observation window and last observation window, and is provided with the scale on going up the observation window, sets up the state of conveniently observing the inside material of emulsification barrel like this.

Preferably, the welding of emulsification barrel outside top has the fixed ear of a plurality of equal angle setting, and the welding of fixed ear top has the locating lever, and the cover is equipped with the spring outside the locating lever, and the welding of backup pad outside has the engaging lug that a plurality of and fixed ear position correspond, and engaging lug sliding connection is in the locating lever outside, and is located the spring top, has set up like this and has realized that rabbling mechanism is relative and emulsification barrel swing joint, and the activity is for reciprocating.

Preferably, the edge of the bottom of the supporting plate is bonded with a flexible gasket, and the flexible gasket is pressed on the side wall of the emulsifying barrel, so that the flexible gasket can prevent the original splashing from the inside of the emulsifying barrel.

Preferably, the stirring blades in the adjacent stirring assemblies are arranged in a crossed manner, so that the shearing emulsification efficiency can be effectively improved.

Preferably, there is the safety cover backup pad top through the screw connection, and the safety cover lock is in the motor outside, sets up like this and covers the gear train of connecting the stirring subassembly, has improved the security.

Preferably, the backup pad top still is equipped with hoist mechanism, hoist mechanism is including the groove of stepping down, the guide bar, the lifting plate, the cylinder, the groove of stepping down is seted up in the frame inboardly, the inslot side of stepping down has the guide bar through bolted connection, guide bar outside sliding connection has the lifting plate, bolted connection is passed through at the backup pad top to the one end that the guide bar was kept away from to the lifting plate, the one end bottom that the lifting plate is close to the guide bar is provided with the cylinder, and the cylinder passes through bolted connection in the inslot side bottom of stepping down, it can rise through the cylinder drive lifting plate to set up like this.

Preferably, the backup pad top still is equipped with hoist mechanism, and hoist mechanism includes connecting plate, spliced pole, handle, and handle bottom corner has welded the spliced pole, and welding has the connecting plate bottom per two spliced poles, and the connecting plate passes through bolted connection at the backup pad top, and it is through promoting the handle to set up like this, and the handle drives the backup pad and rises for rabbling mechanism breaks away from the emulsification bucket.

The invention also provides a using method of the shearing emulsifying device for pesticide production, which comprises the following steps:

the method comprises the following steps: firstly, adding various raw materials into an emulsification barrel through a feeding pipe, and observing an upper observation window to ensure that the added materials are proper;

step two: then the motor is started, the motor drives the rotating shaft to rotate, the rotating shaft drives the stirring blades to rotate, so that the stirring blades stir the raw materials, the whole stirring mechanism moves up and down under the action of the spring and the positioning rod in the stirring process, and the stirring dead angle is eliminated;

step three: the stirred raw materials move and pass through the fan blades, so that the raw materials move more disorderly, and the shearing and emulsifying efficiency is improved;

step four: discharging the emulsified materials through a discharge pipe;

step five: the cylinder is started at last, and the cylinder drives the lifting plate and rises for rabbling mechanism breaks away from the emulsification barrel, perhaps promotes the handle, and the handle drives the backup pad and rises, makes the rabbling mechanism break away from the emulsification barrel, takes off complementary unit afterwards, alright clean this moment with inner wall, rabbling mechanism and complementary unit to the emulsification barrel.

Has the advantages that:

1. the device can drive the rotating shaft to rotate through the motor, the rotating shaft drives the stirring blades to rotate, so that the stirring blades stir raw materials, the cutting rings are started to be flaky and provided with a plurality of groups, and the shearing and emulsifying efficiency is improved beneficially;

2. the raw materials that are stirred in this device move to through the flabellum, the flabellum makes the raw materials movement more disorderly, and then improves and cuts emulsification efficiency.

Additional features of the invention and advantages thereof will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic structural diagram of a first embodiment of a shearing and emulsifying device for pesticide production according to the invention;

FIG. 2 is an assembly view of an emulsifying barrel and a stirring mechanism of a shearing emulsifying device for pesticide production;

FIG. 3 is a schematic structural diagram of an emulsifying barrel of a shearing emulsifying device for pesticide production according to the invention;

FIG. 4 is a schematic structural diagram of a stirring mechanism of a shearing and emulsifying device for pesticide production according to the invention;

FIG. 5 is a schematic structural diagram of a stirring assembly of the shearing and emulsifying device for pesticide production according to the invention;

FIG. 6 is a schematic structural diagram of an auxiliary mechanism of a shearing and emulsifying device for pesticide production according to the invention;

FIG. 7 is an enlarged partial view I of an auxiliary mechanism of the shearing and emulsifying device for pesticide production according to the present invention;

fig. 8 is a schematic structural diagram of a second embodiment of the shearing and emulsifying device for producing the pesticide.

The reference numerals are explained below:

1. a frame; 2. an emulsification barrel; 3. a stirring mechanism; 4. an auxiliary mechanism; 5. a lifting mechanism; 201. a spring; 202. a discharge pipe; 203. a lower observation window; 204. an upper observation window; 205. a feed tube; 206. a card slot; 207. fixing the ear; 208. positioning a rod; 301. a support plate; 302. a motor; 303. a stirring assembly; 304. connecting lugs; 305. a flexible gasket; 306. a protective cover; 3031. a rotating shaft; 3032. stirring blades; 3033. dividing a ring; 3034. a base; 401. an upper connecting ring; 402. a clamping block; 403. a vertical plate; 404. an auxiliary component; 405. a lower connecting ring; 4041. a fixed seat; 4042. a connecting rod; 4043. a fan blade; 501. a yielding groove; 502. a guide bar; 503. a lifting plate; 504. a cylinder; 51. a connecting plate; 52. connecting columns; 53. a handle.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Example 1

As shown in fig. 1-7, a shearing emulsifying device for pesticide production comprises a frame 1, an emulsifying barrel 2 is fixedly installed at the front end of the frame 1, a plurality of clamping grooves 206 are formed in the top of the inner side of the emulsifying barrel 2, an auxiliary mechanism 4 is clamped in the inner side of the clamping grooves 206, a stirring mechanism 3 is arranged on the inner side of the emulsifying barrel 2, the stirring mechanism 3 comprises a support plate 301, a motor 302 and a stirring assembly 303, the support plate 301 is arranged on the top of the emulsifying barrel 2, the motor 302 is connected to the center of the top of the support plate 301 through a bolt, four groups of stirring assemblies 303 arranged at equal angles are connected to the outer side of the motor 302 through gear engagement, the lower end of the stirring assembly 303 penetrates through the support plate 301 and is connected with the support plate 301 through a bearing and extends into the emulsifying barrel 2, the stirring assembly 303 comprises a rotating shaft 3031, stirring blades 3032, a dividing ring 3033 and a base 3034, the bottom of the rotating shaft, the stirring blades 3032 and the dividing rings 3033 are alternately arranged, the stirring blades 3032 are in a sheet shape, the rotation shaft 3031 can be driven to rotate by the motor 302, the rotation shaft 3031 drives the stirring blades 3032 to rotate, so that the stirring blades 3032 stir the raw materials, the dividing rings 3033 are started to be in a sheet shape and are provided with a plurality of groups, the efficiency of shearing emulsification is further improved, the auxiliary mechanism 4 comprises an upper connecting ring 401, a fixture block 402, vertical plates 403, auxiliary components 404 and a lower connecting ring 405, the fixture block 402 is welded on the outer side of the upper connecting ring 401, the fixture block 402 is clamped on the inner side of the clamping groove 206, the vertical plates 403 are welded on the inner side of the upper connecting ring 401, the lower connecting ring 405 is welded on the bottom of each vertical plate 403, the lower connecting rings 405 are connected with all the vertical plates, the auxiliary components 404 are arranged at equal intervals on the inner side of each vertical plate 403, the end of the fixing base 4041 far away from the vertical plate 403 is connected with a connecting rod 4042 through a bearing, the outer side of the connecting rod 4042 is connected with a fan blade 4043 in a key mode, the stirred raw material movement is set, and passes through the fan blade 4043, the raw material movement is more disordered through the fan blade 4043, so that the shearing emulsification efficiency is improved, the bottom of the emulsification barrel 2 is funnel-shaped, the lower part of the emulsification barrel is connected with a discharge pipe 202 through a bolt, one side of the emulsification barrel 2 is connected with a feed pipe 205 through a bolt, the function of adding raw materials and discharging materials to the emulsification barrel 2 is realized through the setting, the lower observation window 203 and the upper observation window 204 are embedded in the other side of the emulsification barrel 2, scales are arranged on the upper observation window 204, the state of the materials inside the emulsification barrel 2 is conveniently observed through the setting, a plurality of fixing lugs 207 which are arranged at equal angles are, the outer side of the supporting plate 301 is welded with a plurality of connecting lugs 304 corresponding to the positions of the fixing lugs 207, the connecting lugs 304 are slidably connected to the outer side of the positioning rod 208 and are positioned above the spring 201, so that the stirring mechanism 3 is movably connected with the emulsifying barrel 2 relatively, the movement is up and down, the bottom edge of the supporting plate 301 is bonded with the flexible gasket 305, the flexible gasket 305 is pressed on the side wall of the emulsifying barrel 2, so that the flexible gasket 305 can prevent the original splashing from the inside of the emulsifying barrel 2, the stirring blades 3032 in the adjacent stirring components 303 are arranged in a crossed manner, so that the shearing and emulsifying efficiency can be effectively improved, the top of the supporting plate 301 is connected with the protective cover 306 through screws, the protective cover 306 is buckled on the outer side of the motor 302, so that a gear set for connecting the stirring components 303 is covered, the safety is improved, and the, lifting mechanism 5 is including the groove of stepping down 501, the guide bar 502, the lifting plate 503, cylinder 504, the groove of stepping down 501 is seted up in frame 1 inboardly, the groove of stepping down 501 inboard has guide bar 502 through bolted connection, guide bar 502 outside sliding connection has lifting plate 503, bolted connection is passed through at backup pad 301 top to the one end that guide bar 502 was kept away from to lifting plate 503, the one end bottom that lifting plate 503 is close to guide bar 502 is provided with cylinder 504, and cylinder 504 passes through bolted connection in the inboard bottom of groove of stepping down 501, it can drive lifting plate 503 through cylinder 504 and rise to set up like this, make rabbling mechanism 3 break away from emulsification barrel 2.

The use method of the shearing emulsifying device for producing the pesticide comprises the following steps:

the method comprises the following steps: firstly, various raw materials are added into an emulsification barrel 2 through a feed pipe 205, and an upper observation window 204 is observed, so that the added materials are proper;

step two: then the motor 302 is started, the motor 302 drives the rotating shaft 3031 to rotate, the rotating shaft 3031 drives the stirring blade 3032 to rotate, so that the stirring blade 3032 stirs the raw materials, and the whole stirring mechanism 3 moves up and down under the action of the spring 201 and the positioning rod 208 in the stirring process, so that the stirring dead angle is eliminated;

step three: the stirred raw materials move and pass through the fan blades 4043 and the fan blades 4043, so that the movement of the raw materials is more disordered, and the shearing and emulsifying efficiency is further improved;

step four: the emulsified materials are discharged through a discharge pipe 202;

step five: finally, the cylinder 504 is started, the cylinder 504 drives the lifting plate 503 to ascend, so that the stirring mechanism 3 is separated from the emulsifying barrel 2, and then the auxiliary mechanism 4 is taken down, so that the inner wall of the emulsifying barrel 2, the stirring mechanism 3 and the auxiliary mechanism 4 can be cleaned.

Example 2

As shown in fig. 8, embodiment 2 differs from embodiment 1 in that: the top of the supporting plate 301 is also provided with a lifting mechanism 5, the lifting mechanism 5 comprises a connecting plate 51, connecting columns 52 and a handle 53, the connecting columns 52 are welded at the corners of the bottom of the handle 53, the connecting plate 51 is welded at the bottom of every two connecting columns 52, the connecting plate 51 is connected to the top of the supporting plate 301 through bolts, the lifting handle 53 can be arranged, the handle 53 drives the supporting plate 301 to ascend, and the stirring mechanism 3 is separated from the emulsifying barrel 2.

The use method of the shearing emulsifying device for producing the pesticide comprises the following steps:

the method comprises the following steps: firstly, various raw materials are added into an emulsification barrel 2 through a feed pipe 205, and an upper observation window 204 is observed, so that the added materials are proper;

step two: then the motor 302 is started, the motor 302 drives the rotating shaft 3031 to rotate, the rotating shaft 3031 drives the stirring blade 3032 to rotate, so that the stirring blade 3032 stirs the raw materials, and the whole stirring mechanism 3 moves up and down under the action of the spring 201 and the positioning rod 208 in the stirring process, so that the stirring dead angle is eliminated;

step three: the stirred raw materials move and pass through the fan blades 4043 and the fan blades 4043, so that the movement of the raw materials is more disordered, and the shearing and emulsifying efficiency is further improved;

step four: the emulsified materials are discharged through a discharge pipe 202;

step five: at last, the lifting handle 53 is lifted, the lifting handle 53 drives the supporting plate 301 to ascend, so that the stirring mechanism 3 is separated from the emulsifying barrel 2, and then the auxiliary mechanism 4 is taken down, so that the inner wall of the emulsifying barrel 2, the stirring mechanism 3 and the auxiliary mechanism 4 can be cleaned.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.