阅读说明：本技术 一种管线系统清管器固定装置 (Pipeline cleaner fixing device for pipeline system ) 是由 张新智 马建明 于 2019-11-07 设计创作，主要内容包括：本发明的名称为一种集装管线系统清管器固定装置。属于清管器固定装置技术领域。它主要是解决在管线系统清洗时存在清管器滑出、滑回和连接不便的问题。它的主要特征是：包括清管器横夹具总成、清管器竖夹具总成、转盘总成、小车总成和直行轨道机构；所述清管器横夹具总成包括两个固定在小车总成上,并与清管器水平两端槽头配合的清管器横夹具总成；所述清管器竖夹具总成为固定在小车总成上,并与清管器斜向上直管配合的清管器竖夹具总成；所述转盘总成安装在小车总成上；所述小车总成安装在直行轨道机构上。本发明具有结构简单、使用方便和可使清管器平行移动及旋转的特点,主要用于管线系统行管道剩余液体的清扫排空时的清管器固定。(The invention relates to a pig fixing device for a container pipeline system. Belongs to the technical field of pipe cleaner fixing devices. The cleaning device mainly solves the problems of pipe cleaner sliding out, sliding back and inconvenient connection when a pipeline system is cleaned. It is mainly characterized in that: the device comprises a pipe cleaner transverse clamp assembly, a pipe cleaner vertical clamp assembly, a turntable assembly, a trolley assembly and a straight track mechanism; the horizontal pipe cleaner clamp assembly comprises two pipe cleaner clamp assemblies which are fixed on the trolley assembly and matched with the tank heads at the two horizontal ends of the pipe cleaner; the pipe cleaner vertical clamp assembly is a pipe cleaner vertical clamp assembly which is fixed on the trolley assembly and is matched with the pipe cleaner obliquely upward straight pipe; the turntable assembly is arranged on the trolley assembly; the trolley assembly is arranged on the straight track mechanism. The invention has the characteristics of simple structure, convenient use and capability of enabling the pipe cleaner to move in parallel and rotate, and is mainly used for fixing the pipe cleaner when residual liquid in the pipeline of the pipeline system is cleaned and exhausted.)

1. The utility model provides a pipeline system pig fixing device, includes the pig anchor clamps, its characterized in that: the trolley is characterized by also comprising a turntable assembly (8), a trolley assembly (3) and a straight track mechanism; the pipe cleaner clamp comprises a pipe cleaner transverse clamp assembly (4) and a pipe cleaner vertical clamp assembly (6); the pipe cleaner transverse clamp assembly (4) comprises two pipe cleaner transverse clamp assemblies which are fixed on the trolley assembly (3) and matched with the groove heads at the two horizontal ends of a pipe cleaner; the pipe cleaner vertical clamp assembly (6) is a pipe cleaner vertical clamp assembly which is fixed on the trolley assembly (3) and is matched with the pipe cleaner obliquely upward straight pipe; the turntable assembly (8) is arranged on the trolley assembly (3); the trolley assembly (3) is arranged on the straight track mechanism.

2. The pipeline system pig securing device according to claim 1, wherein: the straight track mechanism comprises two roller slide rails (1) which are symmetrically arranged in parallel and a track (2) arranged in the roller slide rails (1); and rollers (12) matched with the roller sliding rails (1) and the rails (2) are arranged on two sides of the trolley assembly (3).

3. A pipeline system pig fixing device according to claim 1 or 2, characterised in that: the turntable assembly (8) comprises an upper rotating plate (27), a lower rotating plate (28), a rotating ball (29), a rotating shaft (30) and a rotating sleeve (31); the rotating shaft (30) is fixedly connected to the upper rotating plate (27); the upper end of the rotary sleeve (31) is fixedly connected to the lower rotary plate (28), and the lower end of the rotary sleeve is fixed to the trolley assembly (3); the rotary ball (29) is positioned at the bottom of the rotary sleeve (31), the rotary shaft (30) is positioned in the rotary sleeve (31), and the bottom surface of the rotary shaft (30) is provided with a spherical groove; a turntable fixing pin (7) is arranged between the upper rotating plate (27) and the lower rotating plate (28).

4. A pipeline system pig fixing device according to claim 1 or 2, characterised in that: the trolley assembly (3) comprises a rectangular frame and rollers (12) symmetrically fixed on two sides of the rectangular frame; the roller (12) is matched with the straight track mechanism.

5. A pipeline system pig fixing device according to claim 1 or 2, characterised in that: the horizontal pig clamp assembly (4) comprises a pig vertical support (19), a pig clamp (22) fixed at the upper end of the pig vertical support (19), and a first U-shaped bolt (21) and a fastening nut (20) which are arranged on the pig clamp (22); the vertical pig clamp assembly (6) comprises a fixed square steel tube (25), a fixed plate (24) fixed on the fixed square steel tube (25), and a second U-shaped bolt (23) and a nut (26) which are installed on the fixed plate (24).

6. The pipeline system pig securing device according to claim 4, wherein: the rectangular frame comprises a trolley transverse framework (13) and a trolley longitudinal framework (18) which are connected with each other; the four rollers (12) are respectively arranged on the trolley transverse frameworks (13) at two sides through roller shafts (11), trolley transverse framework reinforcing plates (17) and double fastening nuts (16); two transverse reinforcing ribs (15) are arranged between the middle parts of the two trolley longitudinal frameworks (18), and a reinforcing rectangular pipe (14) is connected between the middle parts of the two transverse reinforcing ribs (15).

7. A pipeline system pig fixing device according to claim 1 or 2, characterised in that: and two ends of the straight track mechanism are provided with limiting mechanisms.

8. The pipeline system pig securing device according to claim 5, wherein: and the second U-shaped bolt (23) is obliquely arranged on the fixing plate (24) and is matched with an obliquely upper straight pipe of the pipeline cleaner to be fixed.

9. The pipeline system pig securing device according to claim 4, wherein: the straight track mechanism comprises a roller sliding rail (1) formed by channel steel and a track (2) arranged on the bottom surface of the roller sliding rail (1); and the roller (12) is provided with a track groove matched with the track (2).

Technical Field

The invention belongs to the technical field of pipe cleaner fixing devices, and particularly relates to a pipe cleaner fixing device for fixing a pipe cleaner of a pipeline system.

Background

Currently, in pipeline systems, a pig is installed in the infusion pipe to clean and empty the remaining liquid in the pipe. The pipe cleaner comprises two groove heads at two ends of a horizontal straight pipe and a straight pipe with the middle part inclined upwards, the two ends of the horizontal straight pipe are groove heads and are connected to a pipeline through a pipeline connector, and a port of the inclined upwards straight pipe needs to be connected with an air pressure pushing system and needs to be placed with a pipe cleaning ball before cleaning and emptying. The existing pipeline system pipe cleaner fixing device comprises a fixed base frame and pipe cleaner clamps arranged at two ends of the base frame, and in the process of placing a horizontal pipe and connecting the horizontal pipe with a pipeline, because the fixing device can only fix two horizontal ends of a pipe cleaner and can not fix an upward straight pipe, the pipe cleaner fixing device has the problems that the installation position of the pipe cleaner relative to the pipeline is difficult to fix and unstable, the position adjustment is difficult, and the labor and the time are wasted.

Disclosure of Invention

Aiming at the problems in the background technology, the invention provides the pipeline cleaner fixing device for the pipeline system, which has the advantages of simple structure, reliable fixing mode, time saving and labor saving.

The technical solution of the invention is as follows: the utility model provides a pipeline system pig fixing device, includes the pig anchor clamps, its characterized in that: the trolley is characterized by also comprising a turntable assembly, a trolley assembly and a straight track mechanism; the pipe cleaner clamp comprises a pipe cleaner transverse clamp assembly and a pipe cleaner vertical clamp assembly; the horizontal pipe cleaner clamp assembly comprises two pipe cleaner clamp assemblies which are fixed on the trolley assembly and matched with the tank heads at the two horizontal ends of the pipe cleaner; the pipe cleaner vertical clamp assembly is a pipe cleaner vertical clamp assembly which is fixed on the trolley assembly and is matched with the pipe cleaner obliquely upward straight pipe; the turntable assembly is arranged on the trolley assembly; the trolley assembly is arranged on the straight track mechanism.

The straight track mechanism in the technical scheme of the invention comprises two roller slide rails which are symmetrically arranged in parallel and a track arranged in the roller slide rails; and rollers matched with the roller sliding rails and the rails are arranged on two sides of the trolley assembly.

The turntable assembly in the technical scheme of the invention comprises an upper rotating plate, a lower rotating plate, a rotating ball, a rotating shaft and a rotating sleeve; the rotating shaft is fixedly connected to the upper rotating plate; the upper end of the rotating sleeve is fixedly connected to the lower rotating plate, and the lower end of the rotating sleeve is fixed to the trolley assembly; the rotating ball is positioned at the bottom of the rotating sleeve, the rotating shaft is positioned in the rotating sleeve, and the bottom surface of the rotating shaft is provided with a spherical groove; and a turntable fixing pin is arranged between the upper rotating plate and the lower rotating plate.

The trolley assembly comprises a rectangular frame and rollers symmetrically fixed on two sides of the rectangular frame; the roller is matched with the straight track mechanism.

The horizontal pipe cleaner clamp assembly comprises a pipe cleaner vertical support, a pipe cleaner clamp fixed at the upper end of the pipe cleaner vertical support, and a first U-shaped bolt and a fastening nut which are arranged on the pipe cleaner clamp; the vertical pipe cleaner clamp assembly comprises a fixed square steel pipe, a fixed plate fixed on the fixed square steel pipe, and a second U-shaped bolt and a nut which are installed on the fixed plate.

The rectangular frame in the technical scheme of the invention comprises a trolley transverse framework and a trolley longitudinal framework which are connected with each other; the number of the rollers is four, and the rollers are respectively arranged on the trolley transverse frameworks at two sides through roller shafts, trolley transverse framework reinforcing plates and double fastening nuts; two transverse reinforcing ribs are arranged between the middle parts of the longitudinal frameworks of the two trolleys, and a reinforcing rectangular pipe is connected between the middle parts of the two transverse reinforcing ribs.

In the technical scheme of the invention, two ends of the straight track mechanism are provided with limiting mechanisms.

In the technical scheme of the invention, the second U-shaped bolt is obliquely arranged on the fixing plate and is matched with the obliquely upward straight pipe of the pipe cleaner to be fixed.

The straight track mechanism in the technical scheme of the invention comprises a roller slide rail formed by channel steel and a track arranged on the bottom surface of the roller slide rail; and the roller is provided with a track groove matched with the track.

The invention has the beneficial effects that: the pipeline cleaner is provided with three fixing positions corresponding to the groove heads at the two ends of the straight pipe of the pipeline cleaner and the straight pipe obliquely upwards in the middle, the turntable assembly is arranged on the trolley assembly, and the trolley assembly is arranged on the straight track mechanism, is suitable for fixing the pipeline cleaner to be fixed on the turntable assembly and is used for sliding out the pipeline cleaner, placing a pipeline cleaning ball, connecting an air pressure pushing system, sliding back the pipeline cleaner and connecting the pipeline cleaner into a pipeline when the pipeline system is cleaned.

The invention has the characteristics of simple structure, convenient use and capability of enabling the pipe cleaner to move in parallel and rotate, and is mainly used for fixing the pipe cleaner when residual liquid in the pipeline of the pipeline system is cleaned and exhausted.

Drawings

Fig. 1 is a top view of the pig fixture of the present invention.

Fig. 2 is a view a-a of fig. 1.

Fig. 3 is a left side view of the pig restraint of the present invention.

Fig. 4 is a front view of a cart assembly of the pig restraint of the present invention.

Fig. 5 is a top view of a cart assembly of the pig restraint of the present invention.

Fig. 6 is a left side view of the car assembly of the pig restraint of the present invention.

Fig. 7 is a front view of a pig cross clamp assembly of the pig restraint of the present invention.

Fig. 8 is a view of the pig cross clamp assembly B of the pig restraint of the present invention.

Fig. 9 is a top view of a pig cross-clamp assembly of the pig restraint of the present invention.

Fig. 10 is a front view of a pig vertical clamp assembly of the pig restraint of the present invention.

Fig. 11 is a left side view of the pig vertical clamp assembly of the pig restraint of the present invention.

Fig. 12 is a top view of a pig vertical clamp assembly of the pig restraint of the present invention.

Fig. 13 is a front view of a turret assembly of the pig fixture device of the present invention.

Fig. 14 is a left side view of the turret assembly of the pig restraint of the present invention.

In the figure: 1. a roller slide rail; 2. a track; 3. a trolley assembly; 4. a pig transverse clamp assembly; 5. a pig launcher; 6. a pipe cleaner vertical clamp assembly; 7. a turntable fixing pin; 8. a turntable assembly; 9. rail fixing angle steel; 10. a rail fixing bolt; 11. a roller shaft; 12. a roller; 13. a transverse framework of the trolley; 14. reinforcing the rectangular tube; 15. transverse strengthening ribs; 16. double fastening nuts; 17. a transverse framework reinforcing plate of the trolley; 18. a longitudinal frame of the trolley; 19. the pipe cleaner is vertically supported; 20. fastening a nut; 21. a first U-shaped bolt; 22. a pipe cleaner clamp; 23. a second U-shaped bolt; 24. a fixing plate; 25. fixing the square steel pipe; 26. a nut; 27. an upper rotating plate; 28. a lower rotating plate; 29. rotating the ball; 30. a rotating shaft; 31. a rotating sleeve.

Detailed Description

The present invention is further illustrated by the following specific examples, which are intended to further illustrate features and characteristics of the present invention, and not to limit the scope of the present invention as claimed.

As shown in fig. 1-14. The invention relates to a pig fixing device of a packaging pipeline system, which comprises a pig transverse clamp assembly 4, a pig vertical clamp assembly 6, a disc assembly 8, a trolley assembly 3 and a straight track mechanism. Wherein, carousel assembly 8 includes upper rotating plate 27, lower rotating plate 28, swivel ball 29, rotation axis 30 and swivel sleeve 31, rotation axis 30 upper end fixed connection is on upper rotating plate 27, swivel sleeve 31 upper end fixed connection is on lower rotating plate 28, swivel sleeve 31 lower extreme is fixed on dolly assembly 3, swivel ball 29 is located the bottom of swivel sleeve 31, rotation axis 30 is located swivel sleeve 31, rotation axis 30 bottom surface is equipped with the sphere recess, be equipped with carousel fixed pin 7 between upper rotating plate 27 and the lower rotating plate 28, carousel fixed pin 7 is used for restricting the rotation of upper rotating plate 27. The trolley assembly 3 comprises a rectangular frame and rollers 12 symmetrically fixed on two sides of the rectangular frame, and the rollers 12 are matched with the straight track mechanism. The rectangular framework comprises a trolley transverse framework 13 and a trolley longitudinal framework 18 which are connected with each other, the number of the idler wheels 12 is four, the idler wheels are respectively installed on the trolley transverse frameworks 13 on two sides through idler wheel shafts 11, a trolley transverse framework reinforcing plate 17 and double fastening nuts 16, two transverse reinforcing ribs 15 are arranged between the middle parts of the two trolley longitudinal frameworks 18, and reinforcing rectangular tubes 14 are connected between the middle parts of the two transverse reinforcing ribs 15. The straight track mechanism comprises a roller slide rail 1 consisting of channel steel and a track 2 arranged on the bottom surface of the roller slide rail 1, and a track groove matched with the track 2 is arranged on the roller 12. The straight track mechanism comprises two roller slide rails 1 which are symmetrically arranged in parallel. And two ends of the roller sliding rail 1 are provided with limiting mechanisms for limiting the displacement limit of the trolley assembly 3. The horizontal pig clamp assembly 4 comprises two horizontal pig clamp assemblies which are fixed on the trolley assembly 3 and matched with the groove heads at the two horizontal ends of the pig. The pig transverse clamp assembly 4 comprises a pig vertical support 19, a pig clamp 22 fixed on the upper end of the pig vertical support 19, a first U-bolt 21 and a fastening nut 20 mounted on the pig clamp 22. The pipe cleaner vertical clamp assembly 6 is a pipe cleaner vertical clamp assembly which is fixed on the trolley assembly 3 and is matched with the pipe cleaner obliquely upward straight pipe. The pig vertical clamp assembly 6 comprises a fixed square steel tube 25, a fixed plate 24 fixed on the fixed square steel tube 25, and a second U-shaped bolt 23 and a nut 26 mounted on the fixed plate 24. The second U-shaped bolt 23 is obliquely arranged on the fixing plate 24 and is matched with the obliquely upper straight pipe of the pipeline cleaner to be fixed.

The using method comprises the following steps: the pipe cleaner slides out, a pipe cleaning ball is placed, an air pressure pushing system is connected, the pipe cleaner slides back, the pipe cleaner is connected to the pipeline through a pipeline connector, and the pipe cleaner is locked through a turntable fixing pin 7. And starting air pressure to clean and empty the residual liquid in the pipeline.

Description of the mechanism: the pig transverse clamp assembly 4 and the pig vertical clamp assembly 6 fix a pig, and two ends of the pig are connected into a pipeline system through pipeline connectors. The horizontal pig clamp assembly 4 and the vertical pig clamp assembly 6 are welded on the turntable assembly 8 to form a whole. The turntable assembly 8 is arranged on the trolley assembly 3, and the turntable assembly 8 can rotate and is locked by the turntable fixing pin 7. The trolley assembly 3 slides along the rail fixing angle steel and is limited by displacement limit. The two ends of the pipe cleaner are provided with groove heads.