阅读说明：本技术 一种大容量高电压三相共气室电流互感器结构 (Large-capacity high-voltage three-phase common air chamber current transformer structure ) 是由 王福安 谢建华 闫东 王成坤 魏成亮 韩潇骥 李传阳 王玉玺 冯双喜 陈洪伟 朱 于 2021-01-04 设计创作，主要内容包括：本发明提供了一种大容量高电压三相共气室电流互感器结构,包括三相共箱壳体、支持内筒、电流互感器线圈、盆式绝缘子、触座、导体、接线盘、防护罩和第一紧固件,所述支持内筒位于三相共箱壳体的内部,电流互感器线圈位于支持内筒的中部,盆式绝缘子位于三相共箱壳体的内侧,触座位于三相共箱壳体的内侧,触座及盆式绝缘子利用第三紧固件连接,三相共箱壳体之间利用第二紧固件连接。本发明所述的一种大容量高电压三相共气室电流互感器结构,在电流互感器完成本结构的装配成型后,仅需要将两组个电流互感器组装到整个组合开关的结构中,非常的简单便捷,产品质量得到了很好的保证。(The invention provides a high-capacity high-voltage three-phase common-air-chamber current transformer structure which comprises a three-phase common-box shell, a supporting inner cylinder, a current transformer coil, a basin-type insulator, a contact seat, a conductor, a wiring board, a protective cover and a first fastener. According to the high-capacity high-voltage three-phase air chamber-sharing current transformer structure, after the current transformers are assembled and molded, only two groups of current transformers need to be assembled into the whole combined switch structure, and the high-capacity high-voltage three-phase air chamber-sharing current transformer structure is very simple and convenient and ensures the product quality well.)

1. The utility model provides a big capacity high voltage three-phase is air chamber current transformer structure altogether which characterized in that: the three-phase transformer coil assembly comprises a three-phase common-box shell (1), a supporting inner cylinder (2), a current transformer coil (3), a basin-type insulator (4), a contact seat (5), a conductor (6), a wiring disc (7), a protective cover (8) and a first fastener (9), wherein the supporting inner cylinder (2) is positioned inside the three-phase common-box shell (1), the current transformer coil (3) is positioned on the periphery of the supporting inner cylinder (2), the basin-type insulator (4) is positioned at the bottom of the inner side of the three-phase common-box shell (1), the contact seat (5) is positioned at the center of the bottom of the inner side of the three-phase common-box shell (1), the conductor (6) is inserted in the middle position of the three-phase common-box shell (1), the wiring disc (7) is positioned on one side of the three-phase common-box shell (1), and the contact seat (5) with a spring contact finger (5-1) is fastened, the contact seat (5) and the basin-type insulator (4) are connected through a third fastener (11), and the protective cover plate (12) and the protective cover (8) are connected through a second fastener (10).

2. The large-capacity high-voltage three-phase common-air-chamber current transformer structure according to claim 1, characterized in that: the three-phase common-box shell (1) is provided with reinforcing ribs (1-1), and the inner wall of the three-phase common-box shell (1) is provided with radiating fins (1-2).

3. The large-capacity high-voltage three-phase common-air-chamber current transformer structure according to claim 1, characterized in that: the supporting inner cylinder (2) of the shell is of a welded structure.

4. The large-capacity high-voltage three-phase common-air-chamber current transformer structure according to claim 1, characterized in that: the basin-type insulator (4) is made of pure copper, and the diameter of the basin-type insulator (4) is 130 mm.

5. The large-capacity high-voltage three-phase common-air-chamber current transformer structure according to claim 1, characterized in that: polyurethane is arranged between the current transformer coil (3) and the supporting inner cylinder (2).

6. The large-capacity high-voltage three-phase common-air-chamber current transformer structure according to claim 1, characterized in that: the conductor (6) is made of a copper conductor, the diameter of the conductor (6) is 130mm, and heat dissipation holes are formed in the conductor (6).

7. The large-capacity high-voltage three-phase common-air-chamber current transformer structure according to claim 1, characterized in that: be equipped with current transformer binding post on terminal plate (7), current transformer binding post is equipped with 27 terminals.

Technical Field

The invention belongs to the technical field of high-voltage switches, and particularly relates to a high-capacity high-voltage three-phase common air chamber current transformer structure.

Background

Based on the requirement on the rated current of the product in the technical characteristic requirement on engineering goods of transformer substations of national grid company, the capacity is expanded to 5000A from 3150A/4000A. Based on the increase of market demand types, aiming at the requirement, the rated current of the current transformer structure used in the current market is 3150A/4000A, the maximum rated current of the original structure is 4000A, and the requirement of the project of rated current capacity increase required by the national grid company is not met, so that the 5000A current transformer designed by the company has the characteristics of small resistance, reduction of energy loss in the electric energy conduction process, reduction of heating of the product, quick product heat dissipation and more safety and reliability in the product operation process, and is used for GIS configuration of the rated current 5000A of the national grid company. The type of the material storage tank has the advantages of reasonable design structure, stable performance, low production and manufacturing cost, low purchase and management cost, low material management cost, convenience in installation and use in the production and manufacturing process, and safety and reliability in operation.

Disclosure of Invention

In view of this, the invention aims to provide a large-capacity high-voltage three-phase common-air-chamber current transformer structure, and mainly solves the technical problem of providing a large-capacity high-voltage three-phase common-air-chamber current transformer structure, namely a rated-voltage 252kV rated-current 5000A three-phase common-box type current transformer, which has the advantages of reasonable structure, stable performance, low production and manufacturing cost, high production efficiency in the production and manufacturing process, and convenience in maintenance, repair and use.

In order to achieve the purpose, the technical scheme of the invention is realized as follows:

a large-capacity high-voltage three-phase co-air chamber current transformer structure comprises a three-phase co-tank shell, a supporting inner cylinder, a current transformer coil, a basin-type insulator, a contact seat, a conductor, a wiring disc, a protective cover and a first fastener, wherein the supporting inner cylinder is positioned inside the three-phase co-tank shell, the current transformer coil is positioned in the center of the supporting inner cylinder, the basin-type insulator is positioned at the bottom of the inner side of the three-phase co-tank shell, the contact seat is positioned at the periphery of the bottom of the inner side of the three-phase co-tank shell, the conductor is inserted in the middle of the three-phase co-tank shell, the wiring disc is positioned on one side of the three-phase co-tank shell, the contact seat with a spring contact finger is fastened on the basin-type insulator through the first fastener, the contact seat and the basin-type insulator are connected through the third fastener, the three-, the machining process is directly guaranteed, accuracy of the size of the shell is improved, and assembly workload of products is reduced. The product is ensured to be in the middle of the interval, and a good size foundation is provided for the butt joint of the next structure. Structurally, simulation calculation in the aspects of electric field, strength and water pressure is carried out, and the requirements of various current transformer parameter combinations of the national power grid are reserved for the height of a current transformer coil. The three-phase is case casing machine tooling process has guaranteed the size altogether, is equipped with the protection casing and is used for protecting the terminal pad. The current transformer coil and inner cylinder shell integrated pouring process cancels various part assembling forms of traditional structures, greatly reduces the types of the existing parts, improves the product quality and improves the production efficiency.

Furthermore, the three-phase box-sharing shell is provided with reinforcing ribs, the inner wall of the three-phase box-sharing shell is provided with radiating fins, and the three-phase box-sharing shell is designed to be of an integral casting structure.

Furthermore, the shell supporting inner cylinder is designed to be a welding structure, the processing technology is common, and the manufacturing cost is low.

Further, the material of basin formula insulator is pure copper material, and the diameter of basin formula insulator is 130mm, and under the prerequisite that does not change external diameter and resin part edge face radian, the inserts increase the diameter, revises the basin mould through the fine setting, and the inserts material is changed into pure copper material by original aluminum alloy material, from the aspect of the inserts cross-section, has increased the conductor sectional area, has changed the material, and the conductivity reduces, makes the contact resistance greatly reduced of product.

Furthermore, polyurethane is arranged between the current transformer coil and the supporting inner cylinder, and the current transformer coil and the supporting inner cylinder are filled and fixed by the polyurethane, so that the compactness of the structure is good.

Further, the bottom of touching the seat is equipped with the recess, and the spring touches to indicate to fix in the recess, and the spring touches the number of turns that indicates to be 5 circles, and the number of turns of spring is 11 circles, and the spring touches to indicate to change into present 5 circles structure by original 2 circles spring touch, and the structure that the spring touched and indicates itself has also changed, and the spring is by original 85 circles, becomes present 110 circles, and the contact point increases to original 1.3 times, increases the contact point from axial and radial double dimension, makes the contact resistance greatly reduced of product. The resistance of the product is greatly reduced, namely the resistance of the product is reduced, and meanwhile, the design in the aspect of product heat dissipation can meet the requirement of rated current of the product after the product is installed and put into operation on site, and the product can operate safely and reliably.

Furthermore, the conductor is made of a copper conductor, the diameter of the conductor is 130mm, heat dissipation holes are formed in the conductor, the selected material of the conductor is changed from an original aluminum conductor to the copper conductor, the resistivity is reduced to 2.6 from original 5.5, and the diameter of the conductor is increased to 130mm from original 100mm in the aspect of structural design. The conductor cross-sectional area increases and the resistance correspondingly decreases. The circular hole that conductor own structure set up specially has increased the area of contact of conducting rod with the air to increased heat exchange's carrier, played fine radiating action.

Furthermore, be equipped with current transformer binding post on the terminal plate, current transformer binding post is equipped with 27 terminals, and current transformer binding post increases to 27 terminals by original 18 terminals, can satisfy the wiring combination mode of all current transformer coils of national grid company user.

Compared with the prior art, the high-capacity high-voltage three-phase common air chamber current transformer structure has the following advantages:

after the current transformers complete the assembly molding of the structure, only two groups of current transformers need to be assembled into the structure of the whole combination switch, and the structure is very simple and convenient. The requirements of size and flatness between three phases of the product are already guaranteed due to the machining process of the shell. The product quality is well guaranteed.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate an embodiment of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural diagram of a large-capacity high-voltage three-phase common-air-chamber current transformer according to an embodiment of the present invention;

FIG. 2 is a schematic view of a support inner barrel;

FIG. 3 is a view showing the support inner cylinder;

FIG. 4 is a schematic view of a basin insulator;

FIG. 5 is a schematic view of a spring finger;

FIG. 6 is a schematic view of a conductor;

FIG. 7 is a schematic view of a current transformer terminal;

FIG. 8 is a schematic view of the entire structure;

FIG. 9 is an overall schematic view of a common case housing;

FIG. 10 is an overall view of the application of the solution;

FIG. 11 is a general schematic view of the prior art;

FIG. 12 is a top view of the prior art;

FIG. 13 is an overall schematic view of this arrangement;

FIG. 14 is a top view of this embodiment;

description of reference numerals:

1-common box shell; 1-1-reinforcing rib; 1-2-heat sink; 2-supporting the inner cylinder; 3-a current transformer coil; 4-a basin insulator; 4-1-insert; 4-2-resin moiety; 5-a contact base; 5-1-spring contact fingers; 6-a conductor; 7-a patch panel; 8-a protective cover; 9-a first fastener; 10-a second fastener; 11-a third fastener; 12-shield cover plate.

Detailed Description

It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.

As shown in fig. 1-14, a large-capacity high-voltage three-phase common air chamber current transformer structure comprises a three-phase common box shell 1, a supporting inner cylinder 2, a current transformer coil 3, a basin-type insulator 4, a contact base 5, a conductor 6, a connection plate 7, a protective cover 8 and a first fastener 9, wherein the supporting inner cylinder 2 is located inside the three-phase common box shell 1, the current transformer coil 3 is located around the supporting inner cylinder 2, the basin-type insulator 4 is located at the bottom of the inner side of the three-phase common box shell 1, the contact base 5 is located at the center of the bottom of the inner side of the three-phase common box shell 1, the conductor 6 is inserted in the middle position of the three-phase common box shell 1, the connection plate 7 is located at one side of the three-phase common box shell 1, the contact base 5 with a spring contact finger 5-1 is fastened on the basin-type insulator 4 through the first fastener 9, the contact base 5 and, the protective cover plate 12 and the protective cover 8 are connected through the second fastening piece 10, the shell is of a three-phase common box structure, the size of the space between the three phases is important and is directly guaranteed through a machining process, the precision of the size of the shell is improved through the process, and the assembly workload of products is reduced. The product is ensured to be in the middle of the interval, and a good size foundation is provided for the butt joint of the next structure. Structurally, simulation calculation in the aspects of electric field, strength and water pressure is carried out, and the requirements of various current transformer parameter combinations of the national power grid are reserved for the height of a current transformer coil. The three-phase box-shared shell 1 ensures the size by using a shell machining process, and a protective cover 8 is arranged for protecting the wiring disc 7. The current transformer coil and inner cylinder shell integrated pouring process cancels various part assembling forms of traditional structures, greatly reduces the types of the existing parts, improves the product quality and improves the production efficiency.

The three-phase common-box shell 1 is provided with reinforcing ribs 1-1, the inner wall of the three-phase common-box shell 1 is provided with radiating fins 1-2, and the design adopts an integral casting structure.

The supporting inner cylinder 2 of the shell is designed to be a welding structure, the processing technology is common, and the manufacturing cost is low.

The material of basin formula insulator 4 is pure copper material, and the diameter of basin formula insulator 4 is 130mm, and basin formula insulator 4 is under the prerequisite that does not change external diameter and resin part 4-2 along the face radian, and inserts 4-1 increases the diameter, modifies the basin mould through the fine setting, and the inserts material is changed into pure copper material by original aluminum alloy material, from the aspect of the inserts cross-section, has increased the conductor sectional area, has changed the material, and the conductivity reduces, makes the contact resistance greatly reduced of product.

The current transformer coil 3 and the support inner cylinder 2 are filled and fixed with polyurethane, and the structure is compact.

The bottom of the contact seat 5 is provided with a groove, the spring contact finger 5-1 is fixed in the groove, the number of turns of the spring contact finger 5-1 is 5, the number of turns of the spring is 110, the spring contact finger 5-1 is changed into a current 5-turn structure from an original 2-turn spring contact finger structure, the structure of the spring contact finger 5-1 is changed, the spring is changed into a current 110-turn structure from an original 85-turn structure, the contact point is increased to 1.3 times, the contact point is increased from the axial dimension and the radial dimension, and the contact resistance of a product is greatly reduced. The resistance of the product is greatly reduced, namely the resistance of the product is reduced, and meanwhile, the design in the aspect of product heat dissipation can meet the requirement of rated current of the product after the product is installed and put into operation on site, and the product can operate safely and reliably.

The material of conductor 6 is the copper product conductor, and conductor 6 diameter is 130mm, is equipped with the louvre on the conductor 6, and the selection material of conductor 6 is changed into the copper product conductor by original aluminium product conductor, and the resistivity reduces to 2.6 from original 5.5, and the aspect of the structural design conductor 6 diameter increases to 130mm from original 100 mm. The conductor 6 has an increased cross-sectional area and a correspondingly reduced resistance. The circular holes specially arranged in the structure of the conductor 6 increase the contact area of the conducting rod and air, so that a heat exchange carrier is added, and a good heat dissipation effect is achieved.

Be equipped with current transformer binding post on the terminal board 7, current transformer binding post is equipped with 27 terminals, and current transformer binding post increases to 27 terminals by original 18 terminals, can satisfy the wiring combination mode of all current transformer coils of national grid company user.

The current transformer coil 3 and the shell inner barrel 2 are subjected to an integrated pouring process, various component assembly forms of a traditional structure are omitted, the types of the existing components are greatly reduced, the product quality is improved, and the production efficiency is improved. The contact base 5 is provided with a groove, the spring contact finger 5-1 is clamped in the groove, the contact base 5 with the spring contact finger 5-1 is fastened on the basin-type insulator 4 through a first fastening piece 9, and the contact base 5 and the spring contact finger 5-1 on the upper basin-type insulator 4 are fastened through a third fastening piece 11. The shell inner cylinder 2 and the current transformer coil 3 are integrally cast and connected with the lower end of the shell inner cylinder through the contact base 5 and the basin-shaped insulator 4 through the third fasteners 11, the number of the three-phase common-box shells 1 is 3, the three-phase common-box shells are connected together through the second fasteners 10, and the connecting part is a flange of the shell inner cylinder 2. The conductor 6 is used as an independent part and is inserted in the contact seat 5, the spring contact finger 5-1 is used for holding the conductor tightly, and the basin-type insulator 4 at the upper end is connected with the contact seat 5 with the same structure at the lower end and the current transformer together by a third fastener 11 and is connected to a flange of the three-phase common-box shell 1. The outgoing line of the current transformer coil 3 is connected to a wiring terminal 7, the wiring terminal is fastened on the three-phase common-box shell 1 through a fastener, and finally a protective cover 8 protects the wiring terminal.

The design aims to solve the problem that after the rated current is increased to 5000A in the power transmission process of a national power grid, the rated current 3150A/4000A of the original design does not meet the requirement, and the newly designed structure meets the requirement of capacity increase in current. In the manufacturing process, the selection and design of each part are all around a series of problems caused by the increase of heat generated after the current is increased. That is, the selection of the material of the conductor, the change of the size of the conductor, the structural improvement of the spring in the contact base, the size adjustment of the basin insert, and the increase of the heat dissipation fins inside the housing are all the countermeasures. Practice proves that the problem of heat energy increase after the resistance is increased can be really solved by correct material selection, on one hand, the increase of heat energy is controlled by the resistance reduction, and on the other hand, the generated energy can be quickly radiated. The related temperature rise test is successfully passed.

The original structure shown is a single-phase current transformer structure. After the current transformer finishes the assembly molding of the structure, 6 independent current transformers need to be assembled into the structure of the whole combination switch respectively, and the process is complex. In the process, the spatial position of each component needs to be considered, and the tolerance generated in the butt joint process is difficult to offset. Due to the bolted connection, the level of precision control of the dimensions is limited. The improved structure is a three-phase common-box current transformer structure. After the current transformers complete the assembly molding of the structure, only two groups of current transformers need to be assembled into the structure of the whole combination switch, and the structure is very simple and convenient. The requirements of size and flatness between three phases of the product are already guaranteed due to the machining process of the shell. The product quality is well guaranteed.

Structurally, the workload of assembling and adjusting single-phase current transformers one by one is reduced, the single-phase current transformers are assembled, 2 persons are required to operate for 12 hours for an interval high-voltage switch combined electrical appliance, and 4 hours are required for 2 persons to operate for a current transformer of a three-phase box-sharing mechanism. For a manufacturing enterprise with 4 hundred million annual output values, the 252 products are produced at 120 intervals in 2020, each interval saves 2 persons for 8 hours, namely 16 man-hours, and the total saving of the man-hours in 2020 is 1920 hours. The cost of human resources is greatly reduced by the project, and the human resource investment is reduced. For the size after installation, the three-phase box-sharing structure is accurately ensured. And a precise size foundation is provided for the butt joint of the upper end interface of the current transformer and other product structures of the three-phase common box.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.