阅读说明：本技术 一种用于保温多孔砖中保温板组装的装配系统及装配方法 (Assembly system and assembly method for assembling heat insulation plate in heat insulation perforated brick ) 是由 俞露曦 于 2021-08-03 设计创作，主要内容包括：本发明提供一种用于保温多孔砖中保温板组装的装配系统,用于将保温板插入至多孔砖的主孔内,其包括：输送线,所述输送线上具有一用于保温板装配的组装工位；挡料机构,包括设置在组装工位入口端的感应器、及设置在组装工位出口端的升降挡板；夹紧机构,位于组装工位上,用于夹紧位于该工位上的多孔砖；上料机构,用于保温板上料；推料机构,位于组装工位的右侧,所述推料机构用于将上料机构出料端的保温板水平推送至组装工位上的多孔砖的主孔内。本发明用于保温多孔砖中保温板组装的装配系统,结构紧凑、能实现保温板的自动装配,装配精度高且效果好,大大提高了生产效率并降低了生产成本,利于量产及产品推广。(The present invention provides an assembly system for assembling insulation boards in insulation perforated bricks, for inserting the insulation boards into main holes of the perforated bricks, comprising: the heat insulation board assembling device comprises a conveying line, a heat insulation board assembling device and a control device, wherein the conveying line is provided with an assembling station for assembling the heat insulation board; the material blocking mechanism comprises an inductor arranged at the inlet end of the assembling station and a lifting baffle arranged at the outlet end of the assembling station; the clamping mechanism is positioned on the assembling station and used for clamping the perforated bricks positioned on the assembling station; the feeding mechanism is used for feeding the insulation board; and the pushing mechanism is positioned on the right side of the assembling station and used for horizontally pushing the heat-insulation plate at the discharge end of the feeding mechanism into the main hole of the perforated brick on the assembling station. The assembling system for assembling the heat-insulating plate in the heat-insulating perforated brick has a compact structure, can realize automatic assembly of the heat-insulating plate, has high assembly precision and good effect, greatly improves the production efficiency, reduces the production cost, and is beneficial to mass production and product popularization.)

1. An assembly system for the assembly of insulation panels in insulating perforated tiles for inserting an insulation panel 91 into a main hole 901 of a perforated tile 9, comprising:

the production line comprises a conveying line 1 and a production line, wherein the conveying line 1 is used for conveying perforated bricks 9, the conveying line 1 comprises a roller conveyor and side plates arranged on two sides of the roller conveyor, and an assembling station 100 for assembling insulation boards is arranged on the conveying line 1;

the material blocking mechanism 11 is used for blocking the perforated bricks passing through the assembly station on the assembly station and comprises an inductor arranged at the inlet end of the assembly station and a lifting baffle 113 arranged at the outlet end of the assembly station;

the clamping mechanism is positioned on the assembling station and used for clamping the perforated bricks positioned on the assembling station;

the feeding mechanism is used for feeding the insulation board;

and the pushing mechanism 6 is positioned on the right side of the assembling station and is used for horizontally pushing the heat insulation board 91 at the discharge end of the feeding mechanism into the main hole 901 of the perforated brick on the assembling station.

2. The fitting system for assembling insulation panels in insulating perforated tiles according to claim 1, characterized in that: the hole repairing device is arranged on the left side of the assembling station, is coaxial with the pushing mechanism and is used for repairing the main control inner wall of the perforated brick.

3. The fitting system for assembling insulation panels in insulating perforated tiles according to claim 1, characterized in that: the clamping device comprises a supporting plate, a top pressure plate 42 and a side pressure plate 5, the supporting plate is fixed on the left side of the assembling station, a first hole body for allowing a finishing tool bit to pass through is formed in the supporting plate, the top pressure plate 42 is vertically matched above the assembling station in a sliding mode, a first driving mechanism for driving the top pressure plate to move downwards and achieve compression is arranged on the top pressure plate, the side pressure plate 5 is horizontally matched on the right side of the assembling station in a sliding mode, a second driving mechanism for driving the side pressure plate to move leftwards to achieve compression is arranged on the side pressure plate, a second hole body 520 which is coaxial with the first hole body and allows the heat preservation plate 91 to pass through is formed in the side pressure plate 5, and a compression area for limiting the porous bricks is formed among the supporting plate, the top pressure plate 42 and the side pressure plate.

4. The fitting system for assembling insulation panels in insulating perforated tiles according to claim 1, characterized in that: the clamping mechanism further comprises an auxiliary positioning and clamping structure, the auxiliary positioning and clamping mechanism comprises two auxiliary clamping blocks 33 which are rotatably arranged and are linked through gears, a plurality of rollers 331 which are vertically arranged are rotatably mounted on the clamping surfaces of the auxiliary clamping blocks, when the auxiliary clamping mechanism clamps, a positioning and clamping area which is perpendicular to the conveying direction of the conveying line is formed between the two auxiliary clamping blocks, the perforated bricks can slide in the positioning and clamping area, and the assembling station is located in the positioning and clamping area; when the auxiliary clamping mechanism is released, the auxiliary clamping block is positioned outside the conveying path of the conveying line.

5. The fitting system for assembling insulation panels in insulating perforated tiles according to claim 1, characterized in that: the coating mechanism comprises extruding plates 53 symmetrically arranged at two sides of a second hole body, each extruding plate 53 is provided with an inclined guide surface 531 facing to the material pushing mechanism and extruding surfaces 532 connected with the inclined guide surfaces and parallel to the material pushing direction of the material pushing mechanism, the distance between the extruding surfaces 532 on the two extruding plates 53 is smaller than or equal to the thickness of the heat preservation plate, the extruding surfaces 532 are provided with horizontally arranged extruding grooves 533, the extruding grooves 533 are arranged on the extruding surfaces at equal intervals along the vertical direction, two ends of each extruding groove penetrate through the extruding plates 53, the bottom surfaces of the extruding grooves 533 are provided with extruding holes 5330, extruding channels 530 communicated with the extruding holes 5330 are formed in the extruding plates, the extruding channels 530 are communicated with a pressure tank filled with the binder through pipelines, the side walls of the extruding plates 53 are provided with induction switches or contact switches 534 triggered when the heat preservation plates pass through, the inductive switch or contact switch 534 is electrically connected to a valve disposed on the pipeline.

6. The fitting system for assembling insulation panels in insulating perforated tiles according to claim 1, characterized in that: the side pressing plate 5 comprises a side pressing plate body 51 for pressing the side wall of the perforated brick, the second hole body 520 is arranged on the side pressing plate body 5, two ends of the side pressing plate body 51 are bent towards one side of the pushing mechanism to form a connecting plate 56, and the end part of the connecting plate 56 is bent outwards to form a connecting part 57 for being connected with a second driving mechanism; the edge of the second hole body extends towards one side of the pushing mechanism and forms a feeding auxiliary frame 54, each inner wall of the feeding auxiliary frame is provided with at least two guide grooves 540, the length direction of each guide groove 540 is parallel to the pushing direction of the pushing mechanism, guide rods 55 which correspond to the guide grooves 540 and are slidably matched in the guide grooves are fixed on the pushing mechanism, and a feeding auxiliary channel for communicating the pushing mechanism and the feeding auxiliary frame is formed between the guide rods 55; the side wall of the side pressure plate body 51 is provided with a positioning pin 511 for inserting into the small hole 902 of the perforated brick to realize positioning.

7. The fitting system for assembling insulation panels in insulating perforated tiles according to claim 1, characterized in that: the hole repairing device comprises a first shell 21, a first sliding hole 210 horizontally arranged is formed in the first shell, the end portion of the first sliding hole 210 is open and faces a material assembling station, a first sliding block 22 is arranged in the first sliding hole in a sliding mode, the sliding direction of the first sliding block 22 is perpendicular to the conveying direction of a conveying line, a repairing knife 221 with the same contour as the inner wall of a main hole of a perforated brick is fixed at the end portion of the first sliding block 22, a first strip-shaped hole 2101 is formed in the side wall of the first shell, the length direction of the first strip-shaped hole 2101 is parallel to the sliding direction of the first sliding block 22, a first push rod 222 is fixed on the side wall of the first sliding block 22, and the first push rod 222 penetrates through the first strip-shaped hole and then is connected with a first reciprocating driving mechanism.

8. The fitting system for assembling insulation panels in insulating perforated tiles according to claim 1, characterized in that: two ends of the first sliding block 22 are penetrated with a discharge hole 220, the head of the discharge hole is penetrated outside the trimming knife 221, and the tail of the discharge hole is provided with a corrugated pipe 23 and is connected with a dust collection box; the right side of the material assembling station is provided with a nozzle support 71 in a sliding manner, the sliding direction of the nozzle support is perpendicular to the material pushing direction of a material pushing mechanism, an air nozzle 75 which faces the material discharging hole 220 and is inclined downwards is fixed on the nozzle support 71, the nozzle support is connected with a push-pull electromagnet, and when the nozzle support and the air nozzle move to the outer limit position, the nozzle support and the air nozzle are positioned outside the section where the main hole of the perforated brick is positioned and are connected with a ventilation source in parallel; when the nozzle support moves to the outer limit, the nozzle support contacts a contact switch and blocks the air supply of the air nozzle.

9. The fitting system for assembling insulation panels in insulating perforated tiles according to claim 1, characterized in that: the material pushing mechanism comprises a second shell 61, a second sliding hole 610 horizontally arranged is formed in the second shell, a second sliding block 63 is arranged in the second sliding hole 610 in a sliding mode, a material pushing portion used for pushing the heat insulation board 91 is formed at the head of the second sliding block 63, when the second sliding block 63 is located at an external limit position, a material placing cavity 6101 just containing the vertical heat insulation board 91 is formed in the second sliding hole at the front end of the material pushing portion, and the material placing cavity 6101 is coaxial with a main hole of a perforated brick on the station; a feeding hole is formed in the top of the material placing cavity 6101, a feeding pipe 62 is arranged on the feeding hole, and a feeding channel 620 for accommodating the heat preservation plates vertically arranged and sequentially stacked is formed in the feeding pipe 62; the top of the second sliding block is provided with a supporting surface which is flush with the top surface of the material placing cavity and is used for supporting the heat insulation plate 91 in the feeding channel 620.

10. An assembly method for an insulation board assembly system, comprising the steps of:

s1, directionally placing the perforated bricks 91 on the conveying line through the manipulator, so that the main holes of the perforated bricks are vertical and the main holes are positioned at the rear end of the conveying line;

s2, when the perforated brick 91 moves to the inlet end of the assembly station, triggering a sensor at the inlet end of the assembly station to lift a lifting baffle at the outlet end of the assembly station to block the conveying path of the perforated brick, stopping conveying the perforated brick 91 after the perforated brick enters the assembly station and contacts with the lifting baffle,

s31, auxiliary positioning and clamping: the third driving mechanism drives the auxiliary positioning and clamping mechanism to act, so that the auxiliary clamping block is positioned at a clamping position and axial positioning of the perforated brick is realized, the roller 331 on the auxiliary clamping block is contacted with the side wall of the perforated brick after clamping, and the perforated brick can move in a direction vertical to the conveying direction of the conveying line under the action of external force;

s32, lateral pressing: the second driving mechanism drives the side pressing plate 5 to move towards the conveying line direction, the perforated brick between the two auxiliary clamping blocks is pushed to approach the supporting plate along the length direction of the positioning clamping area and is compressed, and the positioning pin on the side pressing plate 5 is inserted into the small hole 902 of the perforated brick in the compressing process;

s33, top pressing: the first driving mechanism drives the top pressure plate 42 to move downwards and press the perforated brick positioned at the leftmost end of the positioning and clamping area, so that final pressing is realized;

s4, driving the first slide block 22 to move towards one side of the perforated brick by the first reciprocating driving mechanism, inserting a tool bit positioned at the end part of the first slide block into a main hole of the porous rotary head, trimming the inner wall of the main hole of the perforated brick, shoveling the bulge flaws on the inner wall of the main hole, and moving the first slide block to the leftmost side and resetting after trimming;

s5, pushing the push-pull electromagnet to push the nozzle support to move towards the section where the main hole of the perforated brick is located, communicating an air source in the movement process, ejecting compressed air from a nozzle on the nozzle support, blowing chips shoveled from the main hole of the perforated brick to a discharge hole, and sending the chips into a dust collection box through a corrugated pipe in cooperation with negative pressure on the dust collection box;

s6, after the specified air injection time is reached, the electromagnet is pushed and pulled to act, the nozzle support and the nozzle move outside the interval where the main hole of the porous brick is located, and the contact switch is triggered to block the air source;

s7, the second slide block 63 moves to one side of the conveying line, and the heat insulation plate 91 falling into the material placing cavity 6101 from the feeding channel 620 is pushed leftwards to the feeding auxiliary channel; in the pushing process, the top surface of the second sliding block is in contact with the insulation board above the material placing cavity 6101 and plays a supporting role;

s8, the end of the heat insulation board contacts with the extrusion surface after passing through the inclined guide surface on the extrusion plate, in the pushing process, when the end of the heat insulation board triggers an inductive switch or a contact switch arranged on the side wall of the extrusion plate, a valve on a pipeline is opened, the adhesive in the pressure tank enters the extrusion channel 530 through the pipeline and is extruded from the extrusion hole 5330 at the bottom of the extrusion groove 533, and the adhesive is distributed on the side wall of the heat insulation board along with the sliding of the heat insulation board;

s9, the second sliding block moves to the left limit position and completely inserts the insulation board into the perforated brick on the assembly station, then the second sliding block moves to the right limit position to realize resetting, and the insulation board at the lowest end of the feeding channel loses the support of the support surface on the second sliding block and falls into the material placing cavity;

meanwhile, the auxiliary positioning and clamping mechanism is loosened and rotated out of the motion path of the conveying line;

the lifting baffle moves downwards and moves to the outside of the moving path of the conveying line;

the top pressure plate and the side pressure plate are reset;

and S10, the conveying line continues to move, and the perforated bricks on the material assembling station are output from the assembling station, and the perforated bricks at the front end of the assembling station are simultaneously input into the material assembling station.

Technical Field

The invention relates to a heat-insulating perforated brick, in particular to an assembly system and an assembly method for assembling a heat-insulating plate in the heat-insulating perforated brick.

Background

After the existing wall body is built, the heat insulation layer is arranged on the outer wall or the inner wall to achieve the heat insulation function, but the heat insulation layer arranged on the outer wall is very easy to fall off from the wall surface after being blown by wind and exposed to the sun for a long time, so that objects falling from the high place are very dangerous, and the whole heat insulation performance and the whole water resistance of the wall body are influenced after the heat insulation layer falls off. In order to solve the problems, I have developed a perforated brick 9 with an insulation board, refer to fig. 1, which includes a perforated brick, where the perforated brick 9 has a main hole 901 with a large size, the main hole penetrates through the perforated brick, the main hole is rectangular, the length direction of the main hole is parallel to the length direction of the perforated brick, when building a wall or building a masonry, the hole on the perforated brick is in the up-and-down direction, the length direction of the main hole is parallel to the wall surface, an insulation board 91 is embedded in the main hole, the insulation board is made of an insulation material, and the whole body is a cuboid and has the same shape as the main hole; simultaneously still be equipped with the less aperture 902 of a plurality of sizes on the perforated brick, on the one hand can alleviate whole weight, and on the other hand also has certain heat preservation sound insulation function, and above-mentioned problem has effectively been solved to this product, has improved the heat preservation effect of wall body, avoids traditional outer wall heat preservation to drop, has improved the wall security, and has reduced the construction cost of heat preservation, and its is whole effectual, is suitable for the popularization.

At present, this product assembles through artifical mode, installs the heated board to the porous brick in through artifical mode promptly, and inefficiency and with high costs, consequently, urgently need a device that can realize the automatic equipment of porous brick to improve assembly efficiency and reduction in production cost, increase of production.

Disclosure of Invention

【1】 Technical problem to be solved

The invention aims to provide an assembly system and an assembly method for assembling a heat-insulating plate in a heat-insulating perforated brick, which have compact structure and can realize quick assembly of the heat-insulating plate.

【2】 Technical scheme for solving problems

The present invention provides an assembly system for the assembly of insulation panels in insulating perforated tiles, for inserting an insulation panel 91 into a main hole 901 of a perforated tile 9, comprising:

the production line comprises a conveying line 1 and a production line, wherein the conveying line 1 is used for conveying perforated bricks 9, the conveying line 1 comprises a roller conveyor and side plates arranged on two sides of the roller conveyor, and an assembling station 100 for assembling insulation boards is arranged on the conveying line 1;

the material blocking mechanism 11 is used for blocking the perforated bricks passing through the assembly station on the assembly station and comprises an inductor arranged at the inlet end of the assembly station and a lifting baffle 113 arranged at the outlet end of the assembly station;

the clamping mechanism is positioned on the assembling station and used for clamping the perforated bricks positioned on the assembling station;

the feeding mechanism is used for feeding the insulation board;

and the pushing mechanism 6 is positioned on the right side of the assembling station and is used for horizontally pushing the heat insulation board 91 at the discharge end of the feeding mechanism into the main hole 901 of the perforated brick on the assembling station.

And the hole repairing device is arranged on the left side of the assembling station, is coaxial with the pushing mechanism and is used for repairing the main control inner wall of the perforated brick.

Further, the clamping device comprises a supporting plate, a top pressure plate 42 and a side pressure plate 5, the supporting plate is fixed on the left side of the assembling station, a first hole body for allowing a finishing tool bit to pass through is formed in the supporting plate, the top pressure plate 42 is vertically and slidably arranged right above the assembling station, a first driving mechanism for driving the top pressure plate to move downwards and achieve compression is arranged on the top pressure plate, the side pressure plate 5 is horizontally and slidably arranged on the right side of the assembling station, a second driving mechanism for driving the side pressure plate to move leftwards to achieve compression is arranged on the side pressure plate, a second hole body 520 which is coaxial with the first hole body and allows a heat insulation plate 91 to pass through is formed in the side pressure plate 5, and a compression area for limiting the porous bricks is formed among the supporting plate, the top pressure plate 42 and the side pressure plate.

Furthermore, the clamping mechanism further comprises an auxiliary positioning and clamping structure, the auxiliary positioning and clamping mechanism comprises two auxiliary clamping blocks 33 which are rotatably arranged and are linked through gears, a plurality of rollers 331 which are vertically arranged are rotatably mounted on the clamping surfaces of the auxiliary clamping blocks, when the auxiliary clamping mechanism clamps the porous bricks, a positioning and clamping area which is perpendicular to the conveying direction of the conveying line is formed between the two auxiliary clamping blocks, the porous bricks can slide in the positioning and clamping area, and the assembling station is positioned in the positioning and clamping area; when the auxiliary clamping mechanism is released, the auxiliary clamping block is positioned outside the conveying path of the conveying line.

Further, the coating device comprises a coating mechanism for coating the adhesive on two sides of the heat insulation board, the coating mechanism comprises material extruding plates 53 symmetrically arranged on two sides of the second hole body, each material extruding plate 53 is provided with an inclined guide surface 531 facing the material pushing mechanism and extruding surfaces 532 connected with the inclined guide surfaces and parallel to the material pushing direction of the material pushing mechanism, the distance between the extruding surfaces 532 on the two material extruding plates 53 is smaller than or equal to the thickness of the heat insulation board, the extruding surfaces 532 are provided with horizontally arranged material extruding grooves 533, the plurality of material extruding grooves 533 are equidistantly arranged on the extruding surfaces along the vertical direction, two ends of the material extruding grooves penetrate through the material extruding plates 53, the bottom surfaces of the material extruding grooves 533 are provided with material extruding holes 5330, material extruding channels 530 communicated with the material extruding holes 5330 are formed in the material extruding plates, the material extruding channels 530 are communicated with a pressure tank filled with the adhesive through pipelines, the side walls of the material extruding plates 53 are provided with induction switches or contact switches 534 triggered when the heat insulation board passes through, the inductive switch or contact switch 534 is electrically connected to a valve disposed on the pipeline.

Further, the side pressing plate 5 comprises a side pressing plate body 51 for pressing the side wall of the perforated brick, the second hole body 520 is formed on the side pressing plate body 5, two ends of the side pressing plate body 51 are bent towards one side of the pushing mechanism to form a connecting plate 56, and an end of the connecting plate 56 is bent outwards to form a connecting part 57 for connecting with a second driving mechanism; the edge of the second hole body extends towards one side of the pushing mechanism and forms a feeding auxiliary frame 54, each inner wall of the feeding auxiliary frame is provided with at least two guide grooves 540, the length direction of each guide groove 540 is parallel to the pushing direction of the pushing mechanism, guide rods 55 which correspond to the guide grooves 540 and are slidably matched in the guide grooves are fixed on the pushing mechanism, and a feeding auxiliary channel for communicating the pushing mechanism and the feeding auxiliary frame is formed between the guide rods 55; the side wall of the side pressure plate body 51 is provided with a positioning pin 511 for inserting into the small hole 902 of the perforated brick to realize positioning.

Further, the hole trimming device comprises a first shell 21, a first sliding hole 210 horizontally arranged is formed in the first shell, the end of the first sliding hole 210 is open and faces a material assembling station, a first sliding block 22 is slidably arranged in the first sliding hole, the sliding direction of the first sliding block 22 is perpendicular to the conveying direction of the conveying line, a trimming knife 221 with the same contour as the inner wall of the main hole of the perforated brick is fixed at the end of the first sliding block 22, a first strip-shaped hole 2101 is formed in the side wall of the first shell, the length direction of the first strip-shaped hole 2101 is parallel to the sliding direction of the first sliding block 22, a first push rod 222 is fixed on the side wall of the first sliding block 22, and the first push rod 222 penetrates through the first strip-shaped hole and then is connected with a first reciprocating driving mechanism.

Furthermore, two ends of the first sliding block 22 are penetrated with a discharge hole 220, the head of the discharge hole is penetrated outside the trimming knife 221, and the tail of the discharge hole is provided with a corrugated pipe 23 and connected with a dust collection box; the right side of the material assembling station is provided with a nozzle support 71 in a sliding manner, the sliding direction of the nozzle support is perpendicular to the material pushing direction of a material pushing mechanism, an air nozzle 75 which faces the material discharging hole 220 and is inclined downwards is fixed on the nozzle support 71, the nozzle support is connected with a push-pull electromagnet, and when the nozzle support and the air nozzle move to the outer limit position, the nozzle support and the air nozzle are positioned outside the section where the main hole of the perforated brick is positioned and are connected with a ventilation source in parallel; when the nozzle support moves to the outer limit, the nozzle support contacts a contact switch and blocks the air supply of the air nozzle.

Further, the material pushing mechanism comprises a second shell 61, a second sliding hole 610 horizontally arranged is formed in the second shell, a second sliding block 63 is arranged in the second sliding hole 610 in a sliding manner, a material pushing portion used for pushing the heat insulation board 91 is formed at the head of the second sliding block 63, when the second sliding block 63 is positioned at an outer limit position, a material placing cavity 6101 which just contains the vertical heat insulation board 91 is formed at the second sliding hole at the front end of the material pushing portion, and the material placing cavity 6101 is coaxial with a main hole of the perforated brick at the station; a feeding hole is formed in the top of the material placing cavity 6101, a feeding pipe 62 is arranged on the feeding hole, and a feeding channel 620 for accommodating the heat preservation plates vertically arranged and sequentially stacked is formed in the feeding pipe 62; the top of the second sliding block is provided with a supporting surface which is flush with the top surface of the material placing cavity and is used for supporting the heat insulation plate 91 in the feeding channel 620.

Meanwhile, the invention also provides an assembly method for the insulation board assembly system, which comprises the following steps:

s1, directionally placing the perforated bricks 91 on the conveying line through the manipulator, so that the main holes of the perforated bricks are vertical and the main holes are positioned at the rear end of the conveying line;

s2, when the perforated brick 91 moves to the inlet end of the assembly station, triggering a sensor at the inlet end of the assembly station to lift a lifting baffle at the outlet end of the assembly station to block the conveying path of the perforated brick, stopping conveying the perforated brick 91 after the perforated brick enters the assembly station and contacts with the lifting baffle,

s31, auxiliary positioning and clamping: the third driving mechanism drives the auxiliary positioning and clamping mechanism to act, so that the auxiliary clamping block is positioned at a clamping position and axial positioning of the perforated brick is realized, the roller 331 on the auxiliary clamping block is contacted with the side wall of the perforated brick after clamping, and the perforated brick can move in a direction vertical to the conveying direction of the conveying line under the action of external force;

s32, lateral pressing: the second driving mechanism drives the side pressing plate 5 to move towards the conveying line direction, the perforated brick between the two auxiliary clamping blocks is pushed to approach the supporting plate along the length direction of the positioning clamping area and is compressed, and the positioning pin on the side pressing plate 5 is inserted into the small hole 902 of the perforated brick in the compressing process;

s33, top pressing: the first driving mechanism drives the top pressure plate 42 to move downwards and press the perforated brick positioned at the leftmost end of the positioning and clamping area, so that final pressing is realized;

s4, driving the first slide block 22 to move towards one side of the perforated brick by the first reciprocating driving mechanism, inserting a tool bit positioned at the end part of the first slide block into a main hole of the porous rotary head, trimming the inner wall of the main hole of the perforated brick, shoveling the bulge flaws on the inner wall of the main hole, and moving the first slide block to the leftmost side and resetting after trimming;

s5, pushing the push-pull electromagnet to push the nozzle support to move towards the section where the main hole of the perforated brick is located, communicating an air source in the movement process, ejecting compressed air from a nozzle on the nozzle support, blowing chips shoveled from the main hole of the perforated brick to a discharge hole, and sending the chips into a dust collection box through a corrugated pipe in cooperation with negative pressure on the dust collection box;

s6, after the specified air injection time is reached, the electromagnet is pushed and pulled to act, the nozzle support and the nozzle move outside the interval where the main hole of the porous brick is located, and the contact switch is triggered to block the air source;

s7, the second slide block 63 moves to one side of the conveying line, and the heat insulation plate 91 falling into the material placing cavity 6101 from the feeding channel 620 is pushed leftwards to the feeding auxiliary channel; in the pushing process, the top surface of the second sliding block is in contact with the insulation board above the material placing cavity 6101 and plays a supporting role;

s8, the end of the heat insulation board contacts with the extrusion surface after passing through the inclined guide surface on the extrusion plate, in the pushing process, when the end of the heat insulation board triggers an inductive switch or a contact switch arranged on the side wall of the extrusion plate, a valve on a pipeline is opened, the adhesive in the pressure tank enters the extrusion channel 530 through the pipeline and is extruded from the extrusion hole 5330 at the bottom of the extrusion groove 533, and the adhesive is distributed on the side wall of the heat insulation board along with the sliding of the heat insulation board;

s9, the second sliding block moves to the left limit position and completely inserts the insulation board into the perforated brick on the assembly station, then the second sliding block moves to the right limit position to realize resetting, and the insulation board at the lowest end of the feeding channel loses the support of the support surface on the second sliding block and falls into the material placing cavity;

meanwhile, the auxiliary positioning and clamping mechanism is loosened and rotated out of the motion path of the conveying line;

the lifting baffle moves downwards and moves to the outside of the moving path of the conveying line;

the top pressure plate and the side pressure plate are reset;

and S10, the conveying line continues to move, and the perforated bricks on the material assembling station are output from the assembling station, and the perforated bricks at the front end of the assembling station are simultaneously input into the material assembling station.

【3】 Advantageous effects

The assembly system for assembling the heat-insulating plate in the heat-insulating perforated brick is characterized in that the lifting baffle is driven by a rack and gear mode and moves up and down between rollers of a conveying line, so that the assembly system is compact in structure, quick in response and high in strength, and can realize quick and accurate limiting of the perforated brick; the auxiliary positioning and clamping mechanism is arranged, so that the positioning accuracy in the length direction of the conveying line can be further improved, the roller is arranged on the clamping block of the auxiliary positioning and clamping mechanism, and a degree of freedom is provided for the perforated brick inside, so that the perforated brick can be subjected to position adjustment in the direction perpendicular to the conveying line, the clamping process is convenient to carry out, and the positioning accuracy is improved; the perforated brick is clamped and fixed in a side pressing and top pressing mode, the fixing effect is good, and the assembly is prevented from being influenced by stress deflection in the assembly process; the main hole trimming mechanism is arranged to trim the inner hole of each perforated brick, so that the defects such as the bulge of the inner wall of the main hole are prevented from influencing the assembly of the heat-insulation board, and the overall operation reliability and stability are improved; the arrangement of the telescopic nozzle, the discharge hole and the dust collection box with negative pressure can discharge residues shoveled, so that the influence of the residues on the assembly of the insulation board or the influence of the residues on the positioning precision due to the fact that the residues are clamped between the clamping mechanism and the brick body is avoided, the operation reliability of the equipment is further improved, the production environment quality is improved, and dust and the like are prevented from entering air; the lifting nozzle can realize air injection and slag discharge at the optimal position and angle, has good slag discharge effect, realizes lifting along with the operation of the system, and does not obstruct the operation of the heat insulation plate; the rubber layers are arranged on the clamping surfaces of the clamping mechanisms, so that rigid contact is avoided, and the clamping force is improved, so that the overall operation precision and reliability of the clamping mechanisms are improved; the side pressing plate has unique structural design, has positioning and clamping functions, improves the position precision of the main holes of the perforated brick, and is beneficial to cleaning the main holes and assembling the heat insulation plate; the feeding auxiliary frame and the feeding channel are arranged, so that the insulation board between the feeding mechanism and the perforated brick can be positioned and guided, the overall reliability is improved, and the influence on the motion path of the insulation board due to gravity or other factors is avoided; the symmetrically arranged coating mechanisms can automatically coat the adhesive on two sides of the heat-insulation plate, have compact structure, run synchronously with the insertion of the heat-insulation plate, have no process time consumption, and improve the overall assembly efficiency; the inclined guide surfaces are arranged on the material extruding plate and the second hole body, so that the heat insulation plate can be guided and slightly extruded, and the heat insulation plate can be quickly and smoothly inserted into the perforated brick; the two sliding blocks adopt the same driving mechanism, so that the system synchronism and the operation reliability are improved; the assembling system for assembling the heat-insulating plate in the heat-insulating perforated brick has a compact structure, can realize automatic assembly of the heat-insulating plate, has high assembly precision and good effect, greatly improves the production efficiency, reduces the production cost, and is beneficial to mass production and product popularization.

Drawings

FIG. 1 is a perforated brick with an insulation board to which the present invention is applied;

FIG. 2 is a schematic structural view of an assembly system for assembling insulation boards in the insulation perforated brick according to the present invention;

FIG. 3 is a schematic view of the installation of a striker of the assembly system for assembling the insulation board in the insulation perforated brick of the present invention;

FIG. 4 is a cross-sectional view of the mounting system for the assembly of insulation panels in the insulating perforated tiles of the present invention;

FIG. 5 is a schematic structural view of an auxiliary positioning and clamping mechanism of the assembling system for assembling the insulation board in the insulation perforated brick of the present invention;

FIG. 6a is a schematic structural view of a lifting baffle of the assembly system for assembling the insulation board in the insulation perforated brick of the present invention;

FIG. 6b is a schematic structural diagram showing a blocking state of a lifting baffle of the assembling system for assembling the insulation board in the insulation perforated brick according to the present invention;

FIG. 7 is a schematic structural view of a nozzle holder of the assembly system for assembling insulation panels in insulation perforated bricks according to the present invention;

FIG. 8 is a schematic view of the installation structure of the nozzle of the assembling system for assembling the insulation board in the insulation perforated brick of the present invention;

FIG. 9 is a schematic structural diagram of a side pressure plate of the assembling system for assembling the heat insulation plates in the heat insulation perforated brick of the invention;

FIG. 10 is a schematic structural view of a second porous body of the assembling system for assembling the insulation board in the insulation perforated brick according to the present invention;

FIG. 11 is a schematic structural view of an extrusion plate of the assembling system for assembling the insulation board in the insulation perforated brick of the present invention;

FIG. 12a is a schematic view of an initial state of the assembly system for assembling the insulation board in the insulating perforated brick according to the present invention;

FIG. 12b is a schematic view of the clamping state of the assembling system for assembling the insulation board in the insulating perforated brick according to the present invention;

FIG. 12c is a schematic view of the main hole trim state of the assembly system for insulation board assembly in the insulating perforated brick of the present invention;

FIG. 12d is a schematic view of the structure of the heat-insulating board inserted into the assembling system for assembling the heat-insulating board in the heat-insulating perforated brick according to the present invention;

FIG. 12e is a schematic view of a reduction structure for assembling the insulating board in the insulating perforated brick according to the present invention;

Detailed Description

The following describes embodiments of the present invention in detail with reference to the accompanying drawings.

Referring to fig. 1, i have developed a perforated brick with an insulation board, which includes a perforated brick head, the perforated brick 9 has a major hole 901 with a larger size, the major hole penetrates through the perforated brick, the major hole is rectangular, the length direction of the major hole is parallel to the length direction of the perforated brick, when building a wall or building a masonry, the hole on the perforated brick is oriented up and down, the length direction of the major hole is parallel to the wall surface, the insulation board is embedded in the major hole, the insulation board is made of insulation material, the whole body is a cuboid, and the shape of the insulation board is the same as that of the major hole; meanwhile, the perforated brick is also provided with a plurality of small holes 902 with small sizes, so that the overall weight can be reduced, and the perforated brick also has certain heat-insulating and sound-insulating functions.

In order to realize the automatic assembly of the heat-insulating plate in the perforated brick, the invention provides an assembly system for assembling the heat-insulating plate in the heat-insulating perforated brick, which is used for inserting the heat-insulating plate 91 into a main hole 901 of the perforated brick 9, and the assembly system comprises a conveying line 1, a material blocking mechanism 11, a clamping mechanism, a feeding mechanism and a material pushing mechanism, and referring to fig. 2-12 e.

The structure of each component (mechanism) is explained in detail below:

referring to fig. 2-3, a conveying line 1 is used for conveying porous bricks 9, a manipulator is arranged at an input end of the conveying line and used for directionally placing the porous bricks on the conveying line for conveying, the conveying line 1 comprises a roller conveyor and side plates arranged on two sides of the roller conveyor, the width of the conveying line is 1.3-1.8 times of the width (parallel to the main hole direction) of the porous bricks, the porous bricks are vertically arranged during conveying, namely, the axes of the main holes on the porous bricks are horizontal and perpendicular to the conveying line direction of the conveying line, meanwhile, the main holes of the porous bricks on the conveying line are positioned at the rear end (back to the conveying direction), and a assembling station 100 is arranged on the conveying line 1 and used for assembling heat-insulating plates; in order to improve the assembly efficiency, the conveying line can be in multiple sections, different motors are adopted for driving the conveying line, the conveying line can be divided into a front end located in front of the assembly station, a middle end located on the assembly station and a rear end located behind the assembly station, the interruption is stopped during assembly, the front end runs, and the conveying time required by the distance between two porous bricks on the front end is approximately the same as or slightly longer than the assembly time of the assembly station, so that the production efficiency is improved, the overlong waiting time on the assembly station is prolonged, and the efficiency is improved.

Referring to fig. 3 and 6 a-6 b, the material blocking mechanism 11 is used for blocking the perforated brick passing through the assembly station on the assembly station to realize the assembly of the insulation board on the perforated brick, and includes an inductor disposed at the inlet end of the assembly station, and a plurality of lifting baffles 113 disposed at the outlet end of the assembly station, the inductor is an infrared inductor and is used for detecting whether the conveying line enters, when the perforated brick enters the detection range of the inductor, the inductor sends out a sensing signal to make the lifting baffles act, specifically, the lifting baffles 113 are multiple, the lifting baffles are rotatably mounted at the lower end of the conveying line, and a rack 111 is horizontally slidably mounted at the lower end of the conveying line, the length direction of the rack is parallel to the axis of the roller of the conveying line and is driven by a push-pull electromagnet or an air cylinder, a gear 112 is disposed at the root of the lower end of the lifting baffles, this gear 112 and rack toothing drive the rotation of lift baffle through the motion of rack, and the baffle can pass the clearance between two rollers of transfer chain and upwards extend to on the transport route of transfer chain to block the perforated brick on the transfer chain, in this embodiment, this lift baffle is 3, sets up along the axis direction of roller.

Referring to fig. 4, 9-10, a clamping mechanism is provided at the assembly station for clamping the perforated tiles located at the station; specifically, the clamping device comprises a supporting plate, a top pressure plate 42 and a side pressure plate 5, wherein the supporting plate is vertically arranged and fixed on the left side of an assembly station, the length direction of the supporting plate is parallel to the conveying direction of a conveying line, a first hole body for a finishing cutter head to pass through is arranged on the supporting plate, the top pressure plate 42 is vertically matched right above the assembly station in a sliding manner, specifically, a support plate 41 is arranged at the top of the assembly station, at least three guide holes are formed in the support plate, guide rods 43 are matched in the guide holes in a sliding manner, the width of the fixed pressure plate (vertical to the conveying direction of the conveying line) is smaller than that of a perforated brick, the fixed pressure plate is arranged at the lower end of the support plate and is rigidly connected with the guide rods 43, the top of the guide rods radially extends outwards to form a spring seat, a first elastic component is arranged between the spring seat and the support plate, the first elastic component enables the fixed pressure plate to have an upward movement trend, and a push rod 44 is vertically arranged at the center of the upper end of the fixed pressure plate, the push rod penetrates through the support plate upwards and is connected with a driving mechanism, the driving mechanism is used for providing downward force and pushing the fixed pressing plate to move downwards so as to press the perforated bricks from the top, in the embodiment, the pressing action of the fixed pressing plate is realized by pushing and pulling an electromagnet or an air cylinder or a cam, in order to improve the pressing efficiency and avoid excessive idle stroke, in the embodiment, the moving stroke of the top pressing plate is 1-3cm, namely when the top pressing plate is positioned at an upper limit position, the distance between the bottom surface of the top pressing plate and the top surface of the perforated bricks on the station is 1-3cm, in order to improve the pressing force and avoid rigid extrusion, a rubber pad is arranged on the bottom surface of the fixed pressing plate; the side pressure plate 5 is horizontally and slidably arranged on the right side of the assembling station, meanwhile, a second driving mechanism for driving the side pressure plate to move leftwards to achieve compaction is arranged on the side pressure plate, a second hole body 520 coaxial with the first hole body is formed in the side pressure plate 5, the second hole body is used for allowing the heat preservation plate to penetrate through, the area of the second hole body is larger than the penetrating area of the heat preservation plate, specifically, the length and the width of the second hole body are both larger than the length and the width (thickness) of the heat preservation plate, and an inclined guide surface is arranged at the inlet end of the second hole body so that the heat preservation plate can be accurately and quickly inserted into the porous brick; specifically, the side pressing plate 5 comprises a side pressing plate body 51 for pressing the side wall of the perforated brick, a second hole body 520 is arranged on the side pressing plate body 5, two ends of the side pressing plate body 51 are bent to one side of a (rear) pushing mechanism by 90 degrees to form a connecting plate 56, the end of the connecting plate 56 is bent outward by 90 degrees to form a connecting part 57 for connecting with a second driving mechanism, the second driving mechanism is used for pushing the side pressing plate and realizing compaction, the second driving mechanism can be a push-pull electromagnet or an air cylinder, the edge of the second hole body extends to one side of the (rear) pushing mechanism to form a feeding auxiliary frame 54, at least two guide grooves 540 are arranged on four inner walls of the feeding auxiliary frame, the length direction of each guide groove 540 is parallel to the pushing direction of the pushing mechanism, in the embodiment, the cross section of each guide groove is trapezoidal or T-shaped, and simultaneously a guide rod 55 corresponding to the guide groove 540 and matched in the guide groove in a sliding manner is fixed on the pushing mechanism, in this embodiment, the guide rods are rigidly connected to the pushing mechanism, and a feeding auxiliary channel for communicating the pushing mechanism and the feeding auxiliary frame is formed between the guide rods 55; the side wall (outside) of the side pressure plate body 51 is provided with a positioning pin 511 for inserting the small hole 902 of the perforated brick to realize positioning;

in order to realize the bonding and fixing of the heat preservation plate and the perforated brick, in this embodiment, a coating mechanism is further provided for coating the adhesive on both sides of the heat preservation plate, referring to fig. 11, the coating mechanism includes material extrusion plates 53 symmetrically disposed on both sides of the second hole body, the material extrusion plates 53 have inclined guide surfaces 531 and extrusion surfaces 532, the inclined guide surfaces face the material extrusion mechanism and are connected between the inner wall of the feeding frame and the extrusion surfaces, the extrusion surfaces are parallel to the material pushing direction of the material extrusion mechanism, the distance L1 between the extrusion surfaces 532 on the two material extrusion plates 53 is smaller than or equal to the thickness L2 of the heat preservation plate, specifically, 0 is larger than or equal to L2-L1 is smaller than or equal to 0.5mm, the thickness L2 of the heat preservation plate is substantially the same as the width L3 of the main hole or slightly wider than the width of the main hole, specifically, 0 is larger than or equal to L2-L3 is smaller than or equal to 0.5mm, therefore, the width formed by the extrusion surfaces is smaller than the width of the main hole, and the difference between the two is between 0 and 1mm, which is beneficial for the insertion of the heat preservation side plate, and the adhesive on the two sides of the main hole can be brought into the inner wall of the main hole; the extruding surface 532 is provided with a plurality of extruding grooves 533 which are horizontally arranged, the extruding grooves 533 are arranged on the extruding surface at equal intervals along the vertical direction, in the embodiment, the cross section of the extruding grooves is semicircular or U-shaped, the depth of the extruding grooves is 0.5-1.5mm, two ends of the extruding grooves axially extend and penetrate the extruding plate 53, the bottom surface of the extruding grooves 533 is provided with extruding holes 5330, extruding channels 530 which are communicated with all the extruding holes 5330 are formed in the extruding plate, the extruding channels 530 are communicated with a pressure tank filled with adhesive through pipelines, the side wall of the extruding plate 53 is provided with an inductive switch or a contact switch 534 which is triggered when the heat insulation plate passes through, the inductive switch or the contact switch 534 is electrically connected with a valve arranged on the pipeline, when the end part of the heat insulation plate enters the coating mechanism, the inductive switch or the contact switch 534 is triggered, and the valve on the pipeline is approximate, so that the adhesive is extruded to the side wall from the extruding holes, meanwhile, the heat insulation board is inserted into the main hole of the perforated brick along with the action of the second sliding block, so that the side wall of the heat insulation board is uniformly coated with the binder, and the connection between the heat insulation board and the perforated brick is realized; because the adhesive has viscosity and is solidified at the air contact port, an electric heating device is arranged on the material extruding plate, an electric heating wire is usually adopted, the adhesive on the material extruding plate is solidified after long-time shutdown, and at the moment, the adhesive is melted by heating of the electric heating wire, so that the material extruding hole is prevented from being blocked; rubber layers are arranged on the side walls of the supporting plate, the top pressure plate 42 and the side pressure plates, a compaction area for limiting the perforated brick is formed among the supporting plate, the top pressure plate and the side pressure plates,

in order to avoid the instant clamping that the perforated brick contacts and rebounds from the lifting baffle, and further generate certain error, the embodiment further provides an auxiliary positioning and clamping mechanism, see fig. 5, to eliminate the error along the conveying line direction, specifically, the auxiliary positioning and clamping mechanism comprises two auxiliary clamping blocks 33 which are rotationally arranged and linked through gears, which is driven by a rack or a motor connected with a gear, a plurality of rollers 331 vertically arranged are rotatably arranged on the clamping surface of the auxiliary clamping block, the roller is coated with a rubber layer, when the auxiliary clamping mechanism clamps, the two clamping surfaces are parallel to each other, a positioning clamping area vertical to the conveying direction of the conveying line is formed between the two auxiliary clamping blocks, the perforated brick can slide in the positioning clamping area under the action of external force, and the assembling station is positioned in the positioning clamping area or the positioning clamping area is positioned in the assembling station (or the assembling station and the positioning clamping station are overlapped with each other); when the auxiliary clamping mechanism is loosened, the auxiliary clamping block is positioned outside the conveying path of the conveying line, and the normal conveying of the perforated bricks on the conveying line is not influenced;

the feeding mechanism is used for feeding the heat-insulating plate, the pushing mechanism 6 is positioned at the right side of the assembling station and is used for horizontally pushing the heat-insulating plate 91 at the discharging end of the feeding mechanism into a main hole 901 of a perforated brick on the assembling station, referring to fig. 4, the pushing mechanism comprises a second shell 61, a second sliding hole 610 which is horizontally arranged is formed in the second shell, the cross section of the second sliding hole is rectangular and is the same as the cross section (structure and size) of the heat insulation plate, a second sliding block 63 is slidably arranged in the second sliding hole 610, a head of the second sliding block 63 forms a material pushing part for pushing the heat insulation board 91, when the second slide block 63 is positioned at the outer limit position (close to one side of the conveying line), the second slide hole at the front end of the material pushing part forms a material placing cavity 6101 which just contains the vertical heat preservation plate 91, the inner diameter of the material placing cavity is slightly larger than the external size of the heat insulation plate, and the material placing cavity 6101 is coaxial with the main hole of the perforated brick on the station; a rectangular feeding hole is formed in the top of the material placing cavity 6101, a feeding pipe 62 is arranged on the feeding hole, and a feeding channel 620 for accommodating the heat preservation plates vertically arranged and sequentially stacked is formed in the feeding pipe 62; in order to know the internal state of the feeding channel in real time, a transparent observation window or an infrared detector is arranged on the side wall of the feeding pipe, and when no insulation board exists in the feeding pipe, an acoustic and optical alarm is given out to supplement materials, so that the idle running of equipment is avoided; the top of the second sliding block is provided with a supporting surface which is flush with the top surface of the material placing cavity and is used for supporting the heat insulation plate 91 in the feeding channel 620.

In order to improve the synchronism and reliability of the whole system, each action mechanism is provided with a position switch (a micro switch or a contact switch) or an inductive switch for detecting the action state of a component so as to realize remote monitoring, and meanwhile, quick feedback and timely maintenance can be realized when a fault occurs.

In order to avoid the defects in the inner hole of the perforated brick, such as protrusions, affecting the normal assembly of the insulation board, in this embodiment, a hole trimming device for shaping the main hole of the perforated brick is further provided, referring to fig. 4, the hole trimming device is disposed on the left side of the assembly station and is disposed coaxially with the pushing mechanism, and is used for trimming the inner wall of the main hole of the perforated brick, specifically, the hole trimming device includes a first housing 21, a first slide hole 210 horizontally disposed is formed in the first housing, an end portion of the first slide hole 210 is open and faces the assembly station, a first slide block 22 is slidably disposed in the first slide hole, a sliding direction of the first slide block 22 is perpendicular to the conveying direction of the conveying line, a trimming knife 221 having the same contour as the inner wall of the main hole of the perforated brick is fixed to the end portion of the first slide block 22, the trimming knife is of a rectangular annular structure as a whole, and has a knife edge facing the assembly station, and a sawtooth or a notch is provided on the knife edge, the sawtooth or the breach be a plurality of and set up along the length direction of cutting edge, has seted up first bar hole 2101 at the lateral wall of first casing, and the length direction of this first bar hole 2101 is on a parallel with the sliding direction of first slider 22, and the lateral wall of first slider 22 is fixed with first push rod 222, and first push rod 222 passes behind the first bar hole and is connected with first reciprocating drive mechanism.

In order to avoid the influence of residue accumulation under shoveling, discharge holes 220 penetrate through two ends of the first sliding block 22, the head parts of the discharge holes penetrate out of the trimming knife 221 and are communicated with the main hole of the perforated brick on the material assembling station, the tail parts of the discharge holes are provided with corrugated pipes 23 and are connected with a dust collection box, and the dust collection box is provided with a fan to realize negative pressure dust collection; the right side of the material assembling station is provided with a nozzle support 71 in a sliding manner, the sliding direction of the nozzle support is perpendicular to the material pushing direction of the material pushing mechanism, in the embodiment, the nozzle support can slide in the vertical direction, the nozzle support is arranged on a support 74 in a sliding manner through at least two guide rods 72, the end part of each guide rod is provided with an annular bulge and forms a spring seat 721, a spring is arranged between each spring seat and the support, the spring enables the nozzle support to have an outward movement trend, the bottom of the nozzle support is vertically fixed with a cylinder and forms a push-pull rod 73 used for being connected with a push-pull electromagnet, a plurality of air nozzles 75 which face a discharge hole 220 and are inclined downwards are fixed on the nozzle support 71, and the included angle between each nozzle and the horizontal plane is 5-15 degrees; the air nozzle is connected with an air source, the nozzle bracket is connected with a push-pull electromagnet, and when the porous brick moves to the outer limit, the nozzle bracket and the air nozzle are positioned outside an interval (an area formed by the axial extension of the cross section of the main hole) where the main hole of the porous brick is positioned and are connected with the air source in parallel; when the nozzle bracket moves to the outer limit position, the nozzle bracket contacts a contact switch and blocks an air source of the air nozzle, and the nozzle can blow residue particles or dust shoveled in the perforated brick to the discharge hole and suck the residue particles or the dust into the dust collection box through negative pressure dust collection so as to clean the main hole of the perforated brick; in this embodiment, the nozzle is located at the lower end of the feeding auxiliary channel, specifically, between the two guide rods 55 located on the bottom surface, when the feeding auxiliary frame moves to the left limit (i.e., the clamping state), there is a rising space above the nozzle, and when the feeding auxiliary frame moves to the right limit (i.e., the unclamping state), the nozzle cannot rise;

meanwhile, the invention also provides an assembly method for the insulation board assembly system, which comprises the following steps:

s1, the perforated brick 91 is placed on the conveying line in an oriented mode through the manipulator, the main hole of the perforated brick is vertical and is located at the rear end of the conveying line, namely the small hole 902 is located at the front end, and the main hole is located at the rear end;

s2, when the perforated brick 91 moves to the inlet end of the assembly station, triggering a sensor at the inlet end of the assembly station to lift a lifting baffle at the outlet end of the assembly station to block a conveying path of the perforated brick, and stopping conveying after the perforated brick 91 enters the assembly station and contacts with the lifting baffle; specifically, the driving rack slides to drive the gear at the root of the lifting baffle to rotate, so that the lifting baffle rotates, extends to the upper end of the conveying line from the space between the rollers and enters the conveying path of the perforated bricks;

s31, auxiliary positioning and clamping: the third driving mechanism drives the auxiliary positioning and clamping mechanism to act, so that the auxiliary clamping block is positioned at a clamping position and realizes axial positioning (clamping in a direction parallel to the conveying direction) of the perforated brick, the roller 331 on the auxiliary clamping block is contacted with the side wall of the perforated brick after clamping, and the perforated brick can move in a direction vertical to the conveying direction of the conveying line under the action of external force;

s32, lateral pressing: the second driving mechanism drives the side pressing plate 5 to move towards the conveying line direction, the perforated brick between the two auxiliary clamping blocks is pushed to approach the supporting plate along the length direction of the positioning clamping area and is compressed, and the positioning pin on the side pressing plate 5 is inserted into the small hole 902 of the perforated brick in the compressing process;

s33, top pressing: the first driving mechanism drives the top pressure plate 42 to move downwards and press the perforated brick positioned at the leftmost end of the positioning and clamping area, so that final pressing is realized; in order to improve the efficiency, when the lateral pressing structure operates, the top pressing plate also operates synchronously, and only the contact time with the perforated brick is later than that of the side pressing plate;

s4, driving the first slide block 22 to move towards one side of the perforated brick by the first reciprocating driving mechanism, inserting a tool bit positioned at the end part of the first slide block into a main hole of the porous rotary head, trimming the inner wall of the main hole of the perforated brick, shoveling the bulge flaws on the inner wall of the main hole, and moving the first slide block to the leftmost side and resetting after trimming;

s5, pushing the push-pull electromagnet to push the nozzle support to move towards the section where the main hole of the perforated brick is located, communicating an air source in the movement process, ejecting compressed air from a nozzle on the nozzle support, blowing chips shoveled from the main hole of the perforated brick to a discharge hole, and sending the chips into a dust collection box through a corrugated pipe in cooperation with negative pressure on the dust collection box;

s6, after the specified air injection time is reached, setting the value to be 0.5S-1S, pushing and pulling the electromagnet to act, enabling the nozzle support and the nozzle to move outside the interval where the main hole of the porous brick is located, and triggering the contact switch to block the air source;

s7, the second slide block 63 moves to one side of the conveying line, and the heat insulation plate 91 falling into the material placing cavity 6101 from the feeding channel 620 is pushed leftwards to the feeding auxiliary channel; in the pushing process, the top surface of the second sliding block is in contact with the insulation board above the material placing cavity 6101 and plays a supporting role;

s8, the end of the heat insulation board contacts with the extrusion surface after passing through the inclined guide surface on the extrusion plate, in the pushing process, when the end of the heat insulation board triggers an inductive switch or a contact switch arranged on the side wall of the extrusion plate, a valve on a pipeline is opened, the adhesive in the pressure tank enters the extrusion channel 530 through the pipeline and is extruded from the extrusion hole 5330 at the bottom of the extrusion groove 533, and the adhesive is distributed on the side wall of the heat insulation board along with the sliding of the heat insulation board;

s9, moving the second slide block to a left limit position, completely inserting the insulation board into the perforated brick on the assembly station, moving the second slide block to a right limit position to reset, and enabling the insulation board at the lowest end of the feeding channel to lose the support of the support surface on the second slide block and fall into the material placing cavity to complete automatic feeding;

meanwhile (after the second sliding block moves to the left limit position), the auxiliary positioning clamping mechanism is loosened and rotates to the outside of the moving path of the conveying line;

meanwhile, the lifting baffle moves downwards and moves out of the moving path of the conveying line;

meanwhile, the top pressure plate and the side pressure plate are reset;

and S10, the conveying line continues to move, so that the perforated bricks which are completely assembled on the assembling station are output from the assembling station, and meanwhile, the perforated bricks at the front end of the assembling station are input into the assembling station to be assembled.

The step S1-10 is an assembly process, the set assembly time is 5S-8S, and the assembly efficiency is high.

The assembly system for assembling the heat-insulating plate in the heat-insulating perforated brick is characterized in that the lifting baffle is driven by a rack and gear mode and moves up and down between rollers of a conveying line, so that the assembly system is compact in structure, quick in response and high in strength, and can realize quick and accurate limiting of the perforated brick; the auxiliary positioning and clamping mechanism is arranged, so that the positioning accuracy in the length direction of the conveying line can be further improved, the roller is arranged on the clamping block of the auxiliary positioning and clamping mechanism, and a degree of freedom is provided for the perforated brick inside, so that the perforated brick can be subjected to position adjustment in the direction perpendicular to the conveying line, the clamping process is convenient to carry out, and the positioning accuracy is improved; the perforated brick is clamped and fixed in a side pressing and top pressing mode, the fixing effect is good, and the assembly is prevented from being influenced by stress deflection in the assembly process; the main hole trimming mechanism is arranged to trim the inner hole of each perforated brick, so that the defects such as the bulge of the inner wall of the main hole are prevented from influencing the assembly of the heat-insulation board, and the overall operation reliability and stability are improved; the arrangement of the telescopic nozzle, the discharge hole and the dust collection box with negative pressure can discharge residues shoveled, so that the influence of the residues on the assembly of the insulation board or the influence of the residues on the positioning precision due to the fact that the residues are clamped between the clamping mechanism and the brick body is avoided, the operation reliability of the equipment is further improved, the production environment quality is improved, and dust and the like are prevented from entering air; the lifting nozzle can realize air injection and slag discharge at the optimal position and angle, has good slag discharge effect, realizes lifting along with the operation of the system, and does not obstruct the operation of the heat insulation plate; the rubber layers are arranged on the clamping surfaces of the clamping mechanisms, so that rigid contact is avoided, and the clamping force is improved, so that the overall operation precision and reliability of the clamping mechanisms are improved; the side pressing plate has unique structural design, has positioning and clamping functions, improves the position precision of the main holes of the perforated brick, and is beneficial to cleaning the main holes and assembling the heat insulation plate; the feeding auxiliary frame and the feeding channel are arranged, so that the insulation board between the feeding mechanism and the perforated brick can be positioned and guided, the overall reliability is improved, and the influence on the motion path of the insulation board due to gravity or other factors is avoided; the symmetrically arranged coating mechanisms can automatically coat the adhesive on two sides of the heat-insulation plate, have compact structure, run synchronously with the insertion of the heat-insulation plate, have no process time consumption, and improve the overall assembly efficiency; the inclined guide surfaces are arranged on the material extruding plate and the second hole body, so that the heat insulation plate can be guided and slightly extruded, and the heat insulation plate can be quickly and smoothly inserted into the perforated brick; the two sliding blocks adopt the same driving mechanism, so that the system synchronism and the operation reliability are improved; the assembling system for assembling the heat-insulating plate in the heat-insulating perforated brick has a compact structure, can realize automatic assembly of the heat-insulating plate, has high assembly precision and good effect, greatly improves the production efficiency, reduces the production cost, and is beneficial to mass production and product popularization. .

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.