Filling and plugging system and method

文档序号:644049 发布日期:2021-05-14 浏览:8次 中文

阅读说明:本技术 灌装加塞系统及方法 (Filling and plugging system and method ) 是由 周怀洲 王志文 于 2020-12-31 设计创作,主要内容包括:灌装加塞系统,包括输送装置、送塞装置、灌装装置、第一加塞装置、第二加塞装置、胶塞转运装置,灌装装置、第一加塞装置、第二加塞装置、胶塞转运装置及送塞装置沿输送装置依次布置,胶塞转运装置包括可往复移动的安装座以及设于安装座上的摆臂,摆臂上设有胶塞定位通道,送塞装置下方设有顶塞部件。灌装加塞方法包括步骤:胶塞转运装置将胶塞转运至第一加塞装置下方;胶塞转运装置将胶塞转运至第二加塞装置下方:摆臂复位使胶塞定位通道位于顶塞部件上方,顶塞部件将送塞装置上的胶塞顶入胶塞定位通道内,安装座移动至第二加塞装置和送塞装置中间,摆臂摆动使胶塞定位通道位于第二加塞装置下方。本发明结构简单、生产效率高、运行稳定性好。(Filling system of pluging, including conveyor, stopper feeding device, filling device, first stopper feeding device, second stopper feeding device, plug transfer device and stopper feeding device arrange along conveyor in proper order, and plug transfer device includes reciprocating motion's mount pad and locates the swing arm on the mount pad, is equipped with plug location passageway in the swing arm, and stopper feeding device below is equipped with the top stopper part. The filling and plugging method comprises the following steps: the rubber plug transfer device transfers the rubber plug to the lower part of the first plugging device; the rubber plug transfer device transfers the rubber plug to the lower part of the second plugging device: the swing arm resets and makes plug location passageway be located top stopper part top, and in the plug location passageway was pushed up in to the plug on the plug feeding device to top stopper part, the mount pad removed to the second and adds in the middle of stopper device and the plug feeding device, and the swing arm swing made plug location passageway be located the second and add the stopper device below. The invention has simple structure, high production efficiency and good operation stability.)

1. A filling and plugging system is characterized in that: including conveyor (1), send plug device (2), filling device (3), first plug device (4), second plug device (5) and be used for shifting plug (9) to first plug device (4) and second plug device (5) that add plug device (6), filling device (3), first plug device (4), second plug device (5), plug transfer device (6) and send plug device (2) to arrange along the direction of delivery of conveyor (1) in proper order, plug transfer device (6) including can follow conveyor (1) reciprocating motion's mount pad (61) and locate swing arm (62) on mount pad (61), be equipped with plug location passageway (63) on swing arm (62), it is equipped with top plug part (7) to send plug device (2) below.

2. The filling and plugging system according to claim 1, wherein: the first plug adding device (4) and the second plug adding device (5) only move in a lifting mode.

3. The filling and plugging system according to claim 1 or 2, wherein: the filling device (3) comprises a filling needle seat (34) capable of reciprocating along the conveying device (1) and a filling needle (35) arranged on the filling needle seat (34).

4. A filling and plugging method of the filling and plugging system according to any one of claims 1 to 3, characterized in that: the method comprises the following steps:

plug transfer device (6) transports plug (9) to first plug device (4) below: the mounting seat (61) moves to the middle of the first plug adding device (4) and the plug feeding device (2), the swing arm (62) swings to enable the rubber plug positioning channel (63) to be located above the plug ejecting part (7), the plug ejecting part (7) ejects the rubber plug (9) on the plug feeding device (2) into the rubber plug positioning channel (63), and the swing arm (62) swings to enable the rubber plug positioning channel (63) to be located below the first plug adding device (4);

plug transfer device (6) transports another plug (9) to second and adds stopper device (5) below: the swing arm (62) resets to enable the rubber plug positioning channel (63) to be located above the plug pushing component (7), the plug pushing component (7) pushes the rubber plug (9) on the plug feeding device (2) into the rubber plug positioning channel (63), the mounting seat (61) moves to the middle of the second plug feeding device (5) and the plug feeding device (2), and the swing arm (62) swings to enable the rubber plug positioning channel (63) to be located below the second plug feeding device (5).

5. The filling and plugging method according to claim 4, wherein: the method comprises the following steps:

s1, conveying the container (8) by the conveying device (1);

s2, filling the container (8) by using a filling device (3);

s3, the rubber plug transfer device (6) transfers the rubber plug (9) to the position below the first plugging device (4), the first plugging device (4) plugs the containers (8), and the steps S1 to S3 are repeatedly executed until the last row of containers (8) in the current unit are filled;

s4, after the last row of container (8) filling of current unit was accomplished, filling device (3) carried out the filling to the first row of container (8) of next unit, plug transfer device (6) transported plug (9) to first plug device (4) below, first plug device (4) add the stopper to the first row of container (8) of next unit, plug transfer device (6) transported another plug (9) to second plug device (5) below, second plug device (5) add the stopper to the last row of container (8) of current unit.

Technical Field

The invention relates to food and medicine packaging equipment and a method, in particular to a filling and plugging system and a method.

Background

According to the existing filling and plugging system, a filling device and a plugging device are fixed on one side of a container conveying device, the filling device fills a container firstly, and then the plugging device plugs the filled container. Because the time that the process of adding the stopper is required than the filling process is short, therefore after the filling device finishes the filling of first row container, when switching to the second row container and carrying out the filling, need wait to add the stopper device and finish after adding the stopper to first row container to influence system production efficiency. In addition, in some filling and plugging systems, both the filling device and the plugging device need to be moved in the container transport direction, while the containers waiting for filling and plugging are also transported in a clocked manner during this process. All need the motion to cooperate at filling and stopper in-process, and filling and stopper operation need filling device, stopper device and the accurate location cooperation of container, the positioning deviation appears easily at the filling that carries out the container and stopper operation in-process from this, and operating stability is difficult to guarantee.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a filling and plugging system which is simple in structure, high in production efficiency and good in operation stability.

The invention further provides a filling and plugging method of the filling and plugging system.

In order to solve the technical problems, the invention adopts the following technical scheme:

the utility model provides a filling adds stopper system, includes conveyor, stopper feeding device, filling device, first plug feeding device, second and adds the stopper device and be used for shifting the plug to the first plug feeding device that adds stopper device and second and add the plug transfer device of stopper device, filling device, first plug feeding device, second add stopper device, plug transfer device and stopper feeding device arrange in proper order along conveyor's direction of delivery, plug transfer device is including can following conveyor reciprocating motion's mount pad and locating the swing arm on the mount pad, be equipped with plug location passageway in the swing arm, the stopper feeding device below is equipped with a stopper part.

As a further improvement of the above technical solution: the first plug adding device and the second plug adding device only move up and down.

As a further improvement of the above technical solution: the filling device comprises a filling needle seat capable of reciprocating along the conveying device and a filling needle arranged on the filling needle seat.

A filling and plugging method of the filling and plugging system comprises the following steps:

the rubber plug transfer device transfers the rubber plug to the lower part of the first plugging device: the mounting seat moves to the middle of the first plug adding device and the plug feeding device, the swing arm swings to enable the plug positioning channel to be located above the plug ejecting part, the plug ejecting part ejects a plug on the plug feeding device into the plug positioning channel, and the swing arm swings to enable the plug positioning channel to be located below the first plug adding device;

plug transfer device transports another plug to second filling device below: the swing arm resets and makes plug location passageway be located top stopper part top, and in the plug location passageway was pushed up in to the plug on the plug feeding device to top stopper part, the mount pad removed to the second and adds in the middle of stopper device and the plug feeding device, and the swing arm swing made plug location passageway be located the second and add the stopper device below.

As a further improvement of the above technical solution:

the filling and plugging method comprises the following steps:

s1, conveying the container by a conveying device;

s2, filling the container by a filling device;

s3, the rubber plug transfer device transfers the rubber plug to the position below the first plugging device, the first plugging device plugs the container, and the steps S1 to S3 are repeatedly executed until the last row of containers in the current unit are filled;

s4, after the last row of containers of the current unit are filled, the filling device fills the first row of containers of the next unit, the rubber plug transfer device transfers the rubber plug to the lower part of the first plugging device, the first plugging device plugs the first row of containers of the next unit, the rubber plug transfer device transfers another rubber plug to the lower part of the second plugging device, and the second plugging device plugs the last row of containers of the current unit.

Compared with the prior art, the invention has the advantages that: the invention discloses a filling and plugging system, which is provided with a first plugging device and a second plugging device, and can be used for simultaneously plugging two rows of containers at a certain moment so as to improve the plugging efficiency and further improve the production efficiency of the system, wherein a rubber plug transfer device comprises a mounting seat capable of reciprocating along a conveying device and a swing arm arranged on the mounting seat, a rubber plug positioning channel is arranged on the swing arm, a rubber plug can be transferred into the rubber plug positioning channel from a plug pushing part below a plug feeding device, the plugging device can be used for pressing the rubber plug into the container conveniently in the follow-up process, the rubber plug can be accurately transferred to the positions below the first plugging device and the second plugging device through the movement of the mounting seat and the swing of the swing arm, the filling device, the first plugging device and the second plugging device in the system can be moved along the conveying device without moving, only the conveying device drives the container to carry out intermittent conveying, and the filling device and each plugging device are accurately aligned with the container, and the stable operation of the system is ensured.

The plugging method of the filling and plugging system disclosed by the invention can quickly and accurately transfer the rubber plug to the lower parts of the first plugging device and the second plugging device, and is favorable for improving the production efficiency of the system.

Drawings

Fig. 1 is a schematic structural diagram of the filling and plugging system for taking the first rubber plug.

Fig. 2 is a schematic structural diagram of the filling and plugging system of the present invention transferring the rubber plug to the first plugging device.

Fig. 3 is a schematic structural diagram of the filling and plugging system for taking a second rubber plug.

Fig. 4 is a schematic structural diagram of the filling and plugging system of the present invention transferring the rubber plug to the second plugging device.

The reference numerals in the figures denote: 1. a conveying device; 2. a delivery device; 3. a filling device; 34. filling a needle seat; 35. filling a needle; 4. a first plugging device; 5. a second plugging device; 6. a rubber plug transfer device; 61. a mounting seat; 62. swinging arms; 63. a rubber plug positioning channel; 7. a top plug member; 8. a container; 9. a rubber plug.

Detailed Description

The invention is described in further detail below with reference to the figures and specific examples of the specification.

Fig. 1 to 4 show an embodiment of a filling and plugging system according to the present invention, the filling and plugging system of the present embodiment includes a conveying device 1, a plug feeding device 2, a filling device 3, a first plugging device 4, a second plugging device 5, and a plug transferring device 6 for transferring a plug 9 to the first plugging device 4 and the second plugging device 5, the filling device 3, the first plugging device 4, the second plugging device 5, the plug transferring device 6, and the plug feeding device 2 are sequentially arranged along a conveying direction of the conveying device 1, the plug transferring device 6 includes a mounting seat 61 capable of reciprocating along the conveying device 1 and a swing arm 62 disposed on the mounting seat 61, a plug positioning channel 63 is disposed on the swing arm 62, and a plug ejecting component 7 is disposed below the plug feeding device 2.

The filling and plugging system is provided with a first plugging device 4 and a second plugging device 5, two rows of containers 8 can be plugged at a certain time to improve the plugging efficiency, and further the production efficiency of the system is improved, the rubber plug transfer device 6 comprises a mounting seat 61 capable of reciprocating along the conveying device 1 and a swing arm 62 arranged on the mounting seat 61, a rubber plug positioning channel 63 is arranged on the swing arm 62, a rubber plug 9 can be transferred into the rubber plug positioning channel 63 through a plug pushing part 7 below the conveying device 2, the plugging device is convenient to press into the container 8 subsequently, the rubber plug 9 can be accurately transferred to the positions below the first plugging device 4 and the second plugging device 5 through the movement of the mounting seat 61 and the swing of the swing arm 62, the filling device 3, the first plugging device 4 and the second plugging device 5 in the system can not move along the conveying device 1, only the conveying device 1 drives the containers 8 to carry in an intermittent or beat type, the filling device 3, each plugging device and the container 8 are accurately aligned, and the stable operation of the system is ensured. Wherein the swing arm 62 preferably swings in a vertical plane, which facilitates reducing the area occupied by the system while avoiding interference with other components.

As a preferred technical scheme, in this embodiment, because plug transfer device 6 can accurately convey plug 9 to first plug device 4 and second plug device 5 below, therefore first plug device 4 and second plug device 5 only do lifting motion, and need not to move along conveyor 1, are favorable to guaranteeing that first plug device 4 and second plug device 5 realize accurate location cooperation with container 8.

As a preferred technical solution, in this embodiment, the filling device 3 includes a filling needle seat 34 capable of reciprocating along the conveying device 1 and a filling needle 35 disposed on the filling needle seat 34, that is, the filling needle seat 34 can drive the filling needle 35 to reciprocate along the conveying device 1, and when the plugging device plugs the container 8, the filling device 3 can fill the subsequent other rows of containers 8, which is beneficial to further improving the production efficiency of the system. In other embodiments, of course, the filling device 3 may only move the filling needle 35 up and down, and the filling needle holder 34 does not move, which is beneficial to ensuring that the filling device 3 and the container 8 are accurately positioned and matched.

The filling and plugging method of the filling and plugging system in the embodiment comprises the following steps:

the rubber plug transfer device 6 transfers the rubber plug 9 to the lower part of the first plug adding device 4: the mounting seat 61 moves to the middle of the first plug adding device 4 and the plug feeding device 2, the swing arm 62 swings to enable the plug positioning channel 63 to be located above the plug ejecting part 7, the plug ejecting part 7 ejects the plug 9 on the plug feeding device 2 into the plug positioning channel 63, and the swing arm 62 swings to enable the plug positioning channel 63 to be located below the first plug adding device 4;

the rubber plug transfer device 6 transfers another rubber plug 9 to the lower part of the second plug adding device 5: the swing arm 62 resets and makes the plug location passageway 63 be located top plug part 7 top, and top plug part 7 pushes up the plug 9 on the device 2 of giving the plug in the plug location passageway 63, and mount pad 61 moves to the second and adds in the middle of the device 5 and the device 2 of giving the plug, and the swing arm 62 swings and makes the plug location passageway 63 be located the second and add in the device 5 below.

The filling and plugging method can quickly and accurately transfer the rubber plug 9 to the lower parts of the first plugging device 4 and the second plugging device 5, and is favorable for improving the production efficiency of the system

In this embodiment, the filling and plugging method includes the steps of:

s1, conveying the container 8 by the conveying device 1;

s2, filling the container 8 by the filling device 3;

s3, the rubber plug transfer device 6 transfers the rubber plugs 9 to the position below the first plugging device 4, the first plugging device 4 plugs the containers 8, and the steps S1 to S3 are repeatedly executed until the last row of containers 8 in the current unit are filled;

s4, after the last row of 8 containers of current unit completed, filling device 3 filled the first row of 8 containers of next unit, plug transfer device 6 transported plug 9 to first plug device 4 below, first plug device 4 carries out the stopper to the first row of 8 containers of next unit, plug transfer device 6 transports another plug 9 to second plug device 5 below, second plug device 5 carries out the stopper to the last row of 8 containers of current unit.

According to the filling and plugging method, after the last row of containers 8 of the current unit are filled, the filling device 3 fills the first row of containers 8 of the next unit, the first plugging device 4 plugs the first row of containers 8 of the next unit, and the second plugging device 5 plugs the last row of containers 8 of the current unit, so that the production efficiency of the system is improved.

Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.

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