阅读说明：本技术 一种电能表外观视觉检测设备 (External visual detection equipment for electric energy meter ) 是由 陈帅帅 余秋楠 于 2020-12-29 设计创作，主要内容包括：本发明适用于电子设备加工领域,具体是一种电能表外观视觉检测设备,包括设备操作台；所述设备操作台上加装有用于控制的PLC；所述设备操作台上加装有产品输送组件,产品输送组件连接在PLC上；所述设备操作台上加装有多个视觉检测组件,而视觉检测组件设置有用于自动拍照上传的智能相机；所述设备操作台上加装有光源组件；所述设备操作台上加装有不良品踢出组件；光源组件通过打光配合智能相机拍照,并利用PLC进行算法处理判定铅封有无安装及安装是否合格；加装有的多个视觉检测组件,实现多个点位检测,工作效率相对人为检测翻倍增长,检测准确度及检测质量相对人工检测成倍增高,只需给设备通电和通压缩空气即可工作,功耗低,降低检测成本。(The invention is suitable for the field of electronic equipment processing, in particular to an external visual detection device for an electric energy meter, which comprises a device operation table; a PLC for control is additionally arranged on the equipment operating platform; a product conveying assembly is additionally arranged on the equipment operating platform and connected to the PLC; a plurality of visual detection assemblies are additionally arranged on the equipment operating table, and the visual detection assemblies are provided with intelligent cameras for automatically taking pictures and uploading; a light source component is additionally arranged on the equipment operating platform; a defective product kicking-out assembly is additionally arranged on the equipment operating platform; the light source assembly is used for photographing through light-emitting cooperation with the intelligent camera, algorithm processing is carried out by utilizing a PLC (programmable logic controller) to judge whether a lead seal is installed or not and whether the installation is qualified or not; a plurality of visual detection subassemblies that install additional realize a plurality of position detections, and work efficiency is artificial for relatively detecting and is doubled and increase, and the detection accuracy and the relative artifical detection of proof mass increase at double, only need to lead to the electric power and lead to compressed air for equipment can work, and the low power dissipation reduces the detection cost.)

1. An external visual detection device for an electric energy meter is characterized in that,

comprises an equipment operating platform;

a PLC for control is additionally arranged on the equipment operating platform;

a product conveying assembly is additionally arranged on the equipment operating platform, and the product conveying assembly is connected to and controlled by the PLC;

a plurality of visual detection assemblies are additionally arranged on an equipment operating table on the side of the product conveying assembly, and each visual detection assembly is provided with an intelligent camera for automatically taking pictures and uploading;

a plurality of light source assemblies are additionally arranged on the equipment operating table, and the light source assemblies cooperate with an intelligent camera to take pictures through lighting;

and a defective product kicking-out assembly is additionally arranged on the equipment operating platform.

2. The external visual inspection device for electric energy meter according to claim 1,

the product conveying assembly is provided with a belt, and conveying power is provided by a chain connected to the belt and a rotating mechanism;

the PLC controls the rotating mechanism and drives the chain to move so as to drive the belt to convey products.

3. The external visual inspection device for electric energy meters as claimed in claim 2, wherein the rotating mechanism is a motor, and the motor is connected to the PLC.

4. The exterior visual detection device for the electric energy meter according to claim 1, wherein a product positioning component is additionally arranged at one end of the product conveying component far away from the device operating platform, and the product positioning component is controlled by a PLC connected to the product positioning component and used for positioning products on the product conveying component.

5. The electric energy meter appearance vision detecting equipment according to claim 4, wherein the product positioning assembly is provided with an air cylinder connected to a PLC, and the PLC drives the air cylinder to clamp a product for positioning.

6. The electric energy meter appearance vision detecting equipment as claimed in claim 1, wherein a defective product buffer component is mounted on the defective product kick-out component.

7. The external visual inspection device for the electric energy meter according to any one of claims 1 to 6, wherein a display screen is additionally arranged on the device operating console.

8. The external visual inspection device for electric energy meters according to any one of claims 1 to 6, characterized in that a display suspension component is additionally arranged on the device operating table.

Technical Field

The invention relates to the field of electronic equipment processing, in particular to an external visual detection device for an electric energy meter.

Background

At present, along with the continuous improvement of the automation degree, the production of electronic products is automated and unmanned, and thus, high requirements on whether the appearances of the electronic products are qualified or not are provided.

At the present stage, a more popular mode is that personnel are adopted to observe whether the detected appearance is qualified, for example, whether a lead seal is installed or not and whether the installation is qualified or not are detected on line by an electric energy meter; whether the upper nameplate and the lower nameplate are installed or not and whether the installation is qualified or not are judged; the method has the advantages that whether the certificate and the side codes are installed and pasted or not and whether the side codes are pasted or not are qualified, personnel are required to detect in the mode, the detection quality is difficult to control, and the problem of low detection efficiency exists.

Disclosure of Invention

Aiming at the current popular mode, people are adopted to observe whether the detected appearance is qualified, for example, whether the lead seal is installed or not and whether the installation is qualified or not are detected on line by the electric energy meter; whether the upper nameplate and the lower nameplate are installed or not and whether the installation is qualified or not are judged; the invention aims to provide an external visual detection device for an electric energy meter, which aims to solve the problems that whether a certificate and a side code are installed and pasted and whether the side code is qualified or not are required to be detected by personnel, the detection quality is difficult to control, and the detection efficiency is low. In order to achieve the purpose, the invention provides the following technical scheme:

an external visual detection device for an electric energy meter comprises a device operation table;

a PLC for control is additionally arranged on the equipment operating platform;

a product conveying assembly is additionally arranged on the equipment operating platform, and the product conveying assembly is connected to and controlled by the PLC;

a plurality of visual detection assemblies are additionally arranged on an equipment operating table on the side of the product conveying assembly, and each visual detection assembly is provided with an intelligent camera for automatically taking pictures and uploading;

a plurality of light source assemblies are additionally arranged on the equipment operating table, and the light source assemblies cooperate with an intelligent camera to take pictures through lighting;

and a defective product kicking-out assembly is additionally arranged on the equipment operating platform.

The product is conveyed through the product conveying assembly, the light source assembly is used for photographing through lighting and matching with the intelligent camera, and algorithm processing is carried out by utilizing the PLC to judge whether lead sealing is installed or not and whether installation is qualified or not; whether the upper nameplate and the lower nameplate are installed or not and whether the installation is qualified or not are judged; whether the qualified products and the side codes are installed and adhered or not and whether the side codes are adhered to be qualified or not are judged, the qualified product blocking component is directly released, and the unqualified products are automatically kicked out and cached when passing through an unqualified product kicking-out area; a plurality of visual detection subassemblies that install additional realize a plurality of position detections, and work efficiency is artificial for relatively detecting and is doubled and increase, and the detection accuracy and the relative artifical detection of proof mass increase at double, only need to lead to the electric power and lead to compressed air for equipment can work, and the low power dissipation reduces the detection cost.

In the external visual detection equipment for the electric energy meter, the invention comprises: the product conveying assembly is provided with a belt, and conveying power is provided by a chain connected to the belt and a rotating mechanism;

the PLC controls the rotating mechanism and drives the chain to move so as to drive the belt to convey products.

As a further scheme: the rotating mechanism is a motor, and the motor is connected to the PLC.

In the external visual detection equipment for the electric energy meter, the invention comprises: the product conveying assembly is additionally provided with a product positioning assembly at one end far away from the equipment operating platform, and the product positioning assembly is controlled by a PLC connected to the product positioning assembly and used for positioning a product on the product conveying assembly.

As a further scheme: the product positioning assembly is provided with an air cylinder connected to the PLC, and the PLC drives the air cylinder to clamp a product to be positioned.

In the external visual detection equipment for the electric energy meter, the invention comprises: and a defective product cache component is arranged on the defective product kicking-out component.

In the external visual detection equipment for the electric energy meter, the invention comprises: and a display screen is additionally arranged on the equipment operating platform.

In the external visual detection equipment for the electric energy meter, the invention comprises: and a display hanging component is additionally arranged on the equipment operating platform and used for hanging a display and a mouse keyboard.

Compared with the prior art, the external visual detection equipment for the electric energy meter comprises an equipment operating platform; a PLC for control is additionally arranged on the equipment operating platform; a product conveying assembly is additionally arranged on the equipment operating platform, and the product conveying assembly is connected to and controlled by the PLC; a plurality of visual detection assemblies are additionally arranged on an equipment operating table on the side of the product conveying assembly, and each visual detection assembly is provided with an intelligent camera for automatically taking pictures and uploading; a plurality of light source assemblies are additionally arranged on the equipment operating table, and the light source assemblies cooperate with an intelligent camera to take pictures through lighting; a defective product kicking-out assembly is additionally arranged on the equipment operating platform; the product is conveyed through the product conveying assembly, the light source assembly is used for photographing through lighting and matching with the intelligent camera, and algorithm processing is carried out by utilizing the PLC to judge whether lead sealing is installed or not and whether installation is qualified or not; whether the upper nameplate and the lower nameplate are installed or not and whether the installation is qualified or not are judged; whether the qualified products and the side codes are installed and adhered or not and whether the side codes are adhered to be qualified or not are judged, the qualified product blocking component is directly released, and the unqualified products are automatically kicked out and cached when passing through an unqualified product kicking-out area; a plurality of visual detection subassemblies that install additional realize a plurality of position detections, and work efficiency is artificial for relatively detecting and is doubled and increase, and the detection accuracy and the relative artifical detection of proof mass increase at double, only need to lead to the electric power and lead to compressed air for equipment can work, and the low power dissipation reduces the detection cost.

Drawings

Fig. 1 is a schematic structural diagram of an external visual detection device for an electric energy meter according to the present invention.

Fig. 2 is a schematic front view of the structure of fig. 1.

Fig. 3 is an enlarged schematic view of a portion a in fig. 1.

Fig. 4 is an enlarged schematic structural view at B in fig. 1.

Fig. 5 is an enlarged schematic view of the structure at C in fig. 1.

In the figure: 1-kicking out the component by defective products; 2-a light source assembly; 3-a visual inspection component; 4-a product positioning assembly; 5-a product conveying assembly.

Detailed Description

The technical solution of the present invention will be described in further detail with reference to specific embodiments.

In the description of the present invention, "a plurality" means two or more unless otherwise specified.

Aiming at the current popular mode, people are adopted to observe whether the detected appearance is qualified, for example, whether the lead seal is installed or not and whether the installation is qualified or not are detected on line by the electric energy meter; whether the upper nameplate and the lower nameplate are installed or not and whether the installation is qualified or not are judged; the invention aims to provide an external visual detection device for an electric energy meter, which aims to solve the problems that whether a certificate and a side code are installed and pasted and whether the side code is qualified or not are required to be detected by personnel, the detection quality is difficult to control, and the detection efficiency is low. In order to achieve the purpose, the invention provides the following technical scheme:

in the embodiment of the invention, as shown in fig. 1, 2, 4 and 5:

an external visual detection device for an electric energy meter comprises a device operation table; a PLC for control is additionally arranged on the equipment operating platform; a product conveying assembly 5 is additionally arranged on the equipment operating platform, and the product conveying assembly 5 is connected to and controlled by the PLC; a plurality of visual detection assemblies 3 are additionally arranged on an equipment operating table on the side of the product conveying assembly 5, and the visual detection assemblies 3 are provided with intelligent cameras for automatically taking pictures and uploading;

the device operation table is additionally provided with a plurality of light source assemblies 2, the light source assemblies 2 cooperate with an intelligent camera to take pictures through lighting, and PLC is utilized to carry out algorithm processing to judge whether lead sealing is installed or not and whether installation is qualified or not; whether the upper nameplate and the lower nameplate are installed or not and whether the installation is qualified or not are judged; whether the certificate and the side codes are installed and pasted or not and whether the side codes are pasted to be qualified or not are judged;

the defective product kicking-out component 1 is additionally arranged on the equipment operating platform, the defective product kicking-out component 1 means that after an unqualified product is detected, the equipment automatically kicks out the unqualified product to an unqualified area, and a system alarms to prompt a worker to take out the unqualified product after the unqualified area is full.

In the embodiment of the invention, a product is conveyed by the product conveying assembly 5, the light source assembly 2 is used for photographing by lighting and matching with the intelligent camera, and algorithm processing is carried out by utilizing a PLC (programmable logic controller) to judge whether a lead seal is installed or not and whether the installation is qualified or not; whether the upper nameplate and the lower nameplate are installed or not and whether the installation is qualified or not are judged; whether the qualified products and the side codes are installed and adhered or not and whether the side codes are adhered to be qualified or not are judged, the qualified product blocking component is directly released, and the unqualified products are automatically kicked out and cached when passing through an unqualified product kicking-out area; a plurality of visual detection subassembly 3 that install additional realize a plurality of position detections, and work efficiency is artificial for relatively detecting and is doubled and increase, and the detection accuracy and the relative artifical detection of proof mass increase at double, only need for equipment circular telegram and logical compressed air can work, and the low power dissipation reduces the detection cost.

In the embodiment of the invention, as shown in fig. 1 and 5:

the product conveying assembly 5 is provided with a belt, and conveying power is provided by a chain connected to the belt and a rotating mechanism; the PLC controls the rotating mechanism and drives the chain to move so as to drive the belt to convey products; as a further scheme, the rotating mechanism is a motor, and the motor is connected to the PLC.

In the embodiment of the invention, as shown in fig. 1:

a product positioning component 4 is additionally arranged at one end of the product conveying component 5, which is far away from the equipment operating platform, and the product positioning component 4 is controlled by a PLC connected to the product positioning component 4 and used for positioning a product on the product conveying component 5; as a further scheme, an air cylinder connected to a PLC is arranged on the product positioning assembly 4, and the PLC drives the air cylinder to clamp a product for positioning.

In the embodiment of the invention, as shown in fig. 1:

a defective product caching component is arranged on the defective product kicking-out component 1; a display screen is additionally arranged on the equipment operating platform; and a display hanging component is additionally arranged on the equipment operating platform and used for hanging a display and a mouse keyboard.

The invention relates to an external visual detection device for an electric energy meter, which comprises a device operation table; a PLC for control is additionally arranged on the equipment operating platform; a product conveying assembly 5 is additionally arranged on the equipment operating platform, and the product conveying assembly 5 is connected to and controlled by the PLC; a plurality of visual detection assemblies 3 are additionally arranged on an equipment operating table on the side of the product conveying assembly 5, and the visual detection assemblies 3 are provided with intelligent cameras for automatically taking pictures and uploading; a plurality of light source assemblies 2 are additionally arranged on the equipment operating table, and the light source assemblies 2 cooperate with an intelligent camera to take pictures through lighting; a defective product kicking-out assembly 1 is additionally arranged on the equipment operating platform; the product is conveyed through the product conveying assembly 5, the light source assembly 2 is used for photographing through lighting and matching with an intelligent camera, and algorithm processing is carried out by utilizing a PLC (programmable logic controller) to judge whether lead sealing is installed or not and whether installation is qualified or not; whether the upper nameplate and the lower nameplate are installed or not and whether the installation is qualified or not are judged; whether the qualified products and the side codes are installed and adhered or not and whether the side codes are adhered to be qualified or not are judged, the qualified product blocking component is directly released, and the unqualified products are automatically kicked out and cached when passing through an unqualified product kicking-out area; a plurality of visual detection subassembly 3 that install additional realize a plurality of position detections, and work efficiency is artificial for relatively detecting and is doubled and increase, and the detection accuracy and the relative artifical detection of proof mass increase at double, only need for equipment circular telegram and logical compressed air can work, and the low power dissipation reduces the detection cost.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

While the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.