阅读说明：本技术 一种加厚加绒超柔软面料制作工艺 (Manufacturing process of thickened and velvet super-soft fabric ) 是由 李占军 于 2020-12-22 设计创作，主要内容包括：本发明公开了一种加厚加绒超柔软面料制作工艺,其主要原料为：涤纶低弹丝纤维、腈纶丝纤维、超微细旦纤维、棉缎纤维、羊毛纤维、粘胶纤维、纳米银离子纤维、低扭矩纤维和长毛绒纤维,其配比为：涤纶低弹丝纤维45-65份、腈纶丝纤维50-65份、超微细旦纤维10-20份、棉缎纤维15-25份、羊毛纤维20-30份、粘胶纤维20-30份、纳米银离子纤维10-15份、低扭矩纤维15-20份和长毛绒纤维5-10份。本发明制备工艺工序安排合理,易于实施,双层面料结合强度高,质地柔和,保暖性能优良,生产该面料无需经过化学方法处理,纤维不会失去活性,仍然保持活力,手感好,其独特的抗菌功效对使用者起到良好的保护作用,使得使用者能更加安全、舒适。(The invention discloses a manufacturing process of thickened and velvet super-soft fabric, which comprises the following main raw materials: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 45-65 parts of terylene low stretch yarn fiber, 50-65 parts of acrylic fiber, 10-20 parts of superfine denier fiber, 15-25 parts of cotton satin fiber, 20-30 parts of wool fiber, 20-30 parts of viscose fiber, 10-15 parts of nano silver ion fiber, 15-20 parts of low torque fiber and 5-10 parts of plush fiber. The preparation process has reasonable arrangement, easy implementation, high bonding strength of the double-layer fabric, soft texture and excellent heat preservation performance, the fabric is produced without being treated by a chemical method, the fiber does not lose activity, still keeps vitality and has good hand feeling, and the unique antibacterial effect of the fabric plays a good role in protecting a user, so that the user can be safer and more comfortable.)

1. A manufacturing process of thickened and velvet super-soft fabric is characterized by comprising the following main raw materials: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 45-65 parts of terylene low stretch yarn fiber, 50-65 parts of acrylic fiber, 10-20 parts of superfine denier fiber, 15-25 parts of cotton satin fiber, 20-30 parts of wool fiber, 20-30 parts of viscose fiber, 10-15 parts of nano silver ion fiber, 15-20 parts of low torque fiber and 5-10 parts of plush fiber.

2. The manufacturing process of the thickened and velvet super-soft fabric according to claim 1, which is characterized in that: the main raw materials are as follows: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 45 parts of terylene low stretch yarn fiber, 50 parts of acrylic fiber, 10 parts of superfine denier fiber, 15 parts of cotton satin fiber, 20 parts of wool fiber, 20 parts of viscose fiber, 10 parts of nano silver ion fiber, 15 parts of low torque fiber and 5 parts of plush fiber.

3. The manufacturing process of the thickened and velvet super-soft fabric according to claim 1, which is characterized in that: the main raw materials are as follows: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 65 parts of terylene low stretch yarn fiber, 65 parts of acrylic fiber, 20 parts of superfine denier fiber, 25 parts of cotton satin fiber, 30 parts of wool fiber, 30 parts of viscose fiber, 15 parts of nano silver ion fiber, 20 parts of low torque fiber and 10 parts of plush fiber.

4. The manufacturing process of the thickened and velvet super-soft fabric according to claim 1, which is characterized in that: the preparation method comprises the following steps:

A. manufacturing an outer layer: the outer layer is a blended fabric of terylene low stretch yarn fiber, acrylic fiber, wool fiber, viscose fiber and nano silver ion fiber, the fabric is a warp-knitted fabric, blended yarns are prepared firstly, and the terylene low stretch yarn fiber, the acrylic fiber, the wool fiber, the viscose fiber and the nano silver ion fiber are made into blended yarn lines through the working procedures of blowing, opening, drawing, roving, spinning, spooling, twisting and the like; preparing a warp-knitted fabric, and looping 3 blended yarn lines in a horizontal sequence along the cloth surface on a flat knitting machine, wherein the thickness of the fabric is about 100 yarns;

B. manufacturing an inner layer: the inner layer is a blended fabric of superfine fine denier fiber, sateen fiber, low-torque fiber and plush fiber, the layer is a warp-knitted fabric and is formed by interweaving warp yarn and weft yarn in a sinking and floating mode, the warp yarn is formed by twisting superfine fine denier fiber and sateen fiber, the weft yarn is formed by twisting low-torque fiber and plush fiber, and for the weft yarn, the sinking and floating states of a first warp yarn interweaving point are as follows in sequence: float-sink-float; the sinking and floating states of the second warp yarn interweaving points are as follows in sequence: sinking, floating, sinking and sinking; the sinking and floating states of the third warp yarn interweaving points are as follows in sequence: float-sink-float-sink; the sinking and floating states of the fourth warp yarn interweaving point are as follows in sequence: floating-sinking-floating;

C. attaching: the prepared surface layer film is attached to the inner layer fabric, PVC viscose glue is coated between the two layers of fabrics, and heating and pressurizing treatment are carried out to obtain a semi-finished fabric;

D. hot-press molding: carrying out hot-pressing shaping on the semi-finished fabric on a hot press, controlling the temperature at 72-90 ℃ and the pressure at 2-5 Mp;

E. baking: and baking the semi-finished fabric in an oven for 0.5-1h to obtain the thickened and velvet super-soft fabric.

5. The manufacturing process of the thickened and velvet super-soft fabric according to claim 4, characterized in that: and E, controlling the temperature of the oven in the step E to be 40-50 ℃ and baking for 2 hours.

6. The manufacturing process of the thickened and velvet super-soft fabric according to claim 4, characterized in that: the PVC viscose glue in the step C is prepared from the following raw materials in parts by weight: 100 parts of polyvinyl chloride resin, 15 parts of cold-resistant agent, 8 parts of calcium-zinc stabilizer, 0.8 part of lubricant, 30 parts of low-temperature resistant plasticizer, 30 parts of polymer plasticizer, 6 parts of flame retardant and 10 parts of synergist.

Technical Field

The invention relates to the technical field of textile weaving, in particular to a manufacturing process of thickened and napped super-soft fabric.

Background

With the development of times, the living standard of people is continuously improved, health and fashion are one consumption mode pursued by people, various garment ornaments made of the conventional fabric have single functions, and the fabric cannot meet the requirements of people, so that the performance of the fabric is improved by blending multiple raw materials, the development trend of the modern fabric is reached, and the thickened down super-soft fabric invented by the invention is popular with people and has a market prospect.

Disclosure of Invention

The invention aims to provide a manufacturing process of thickened and velvet super-soft fabric, which has the advantages of strong functionality and usability and solves the problem that various clothes ornaments made of the conventional fabric have single function and the fabric can not meet the requirements of people.

In order to achieve the purpose, the invention provides the following technical scheme: a manufacturing process of thickened and velvet super-soft fabric comprises the following main raw materials: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 45-65 parts of terylene low stretch yarn fiber, 50-65 parts of acrylic fiber, 10-20 parts of superfine denier fiber, 15-25 parts of cotton satin fiber, 20-30 parts of wool fiber, 20-30 parts of viscose fiber, 10-15 parts of nano silver ion fiber, 15-20 parts of low torque fiber and 5-10 parts of plush fiber.

Preferably, the main raw materials are as follows: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 45 parts of terylene low stretch yarn fiber, 50 parts of acrylic fiber, 10 parts of superfine denier fiber, 15 parts of cotton satin fiber, 20 parts of wool fiber, 20 parts of viscose fiber, 10 parts of nano silver ion fiber, 15 parts of low torque fiber and 5 parts of plush fiber.

Preferably, the main raw materials are as follows: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 65 parts of terylene low stretch yarn fiber, 65 parts of acrylic fiber, 20 parts of superfine denier fiber, 25 parts of cotton satin fiber, 30 parts of wool fiber, 30 parts of viscose fiber, 15 parts of nano silver ion fiber, 20 parts of low torque fiber and 10 parts of plush fiber.

Preferably, the manufacturing process of the thickened and velvet super-soft fabric comprises the following steps:

A. manufacturing an outer layer: the outer layer is a blended fabric of terylene low stretch yarn fiber, acrylic fiber, wool fiber, viscose fiber and nano silver ion fiber, the fabric is a warp-knitted fabric, blended yarns are prepared firstly, and the terylene low stretch yarn fiber, the acrylic fiber, the wool fiber, the viscose fiber and the nano silver ion fiber are made into blended yarn lines through the working procedures of blowing, opening, drawing, roving, spinning, spooling, twisting and the like; preparing a warp-knitted fabric, and looping 3 blended yarn lines in a horizontal sequence along the cloth surface on a flat knitting machine, wherein the thickness of the fabric is about 100 yarns;

B. manufacturing an inner layer: the inner layer is a blended fabric of superfine fine denier fiber, sateen fiber, low-torque fiber and plush fiber, the layer is a warp-knitted fabric and is formed by interweaving warp yarn and weft yarn in a sinking and floating mode, the warp yarn is formed by twisting superfine fine denier fiber and sateen fiber, the weft yarn is formed by twisting low-torque fiber and plush fiber, and for the weft yarn, the sinking and floating states of a first warp yarn interweaving point are as follows in sequence: float-sink-float; the sinking and floating states of the second warp yarn interweaving points are as follows in sequence: sinking, floating, sinking and sinking; the sinking and floating states of the third warp yarn interweaving points are as follows in sequence: float-sink-float-sink; the sinking and floating states of the fourth warp yarn interweaving point are as follows in sequence: floating-sinking-floating;

C. attaching: the prepared surface layer film is attached to the inner layer fabric, PVC viscose glue is coated between the two layers of fabrics, and heating and pressurizing treatment are carried out to obtain a semi-finished fabric;

D. hot-press molding: carrying out hot-pressing shaping on the semi-finished fabric on a hot press, controlling the temperature at 72-90 ℃ and the pressure at 2-5 Mp;

E. baking: and baking the semi-finished fabric in an oven for 0.5-1h to obtain the thickened and velvet super-soft fabric.

Preferably, the oven temperature in the step E is controlled to be 40-50 ℃, and the baking time is 2 hours.

Preferably, the PVC viscose in step C is made from the following raw materials in parts by weight: 100 parts of polyvinyl chloride resin, 15 parts of cold-resistant agent, 8 parts of calcium-zinc stabilizer, 0.8 part of lubricant, 30 parts of low-temperature resistant plasticizer, 30 parts of polymer plasticizer, 6 parts of flame retardant and 10 parts of synergist.

Compared with the prior art, the invention has the following beneficial effects:

1. the invention has the advantages that: the process has reasonable arrangement, easy implementation, high bonding strength of the double-layer fabric, soft texture and excellent heat preservation performance, the fabric is produced without chemical treatment, the fiber does not lose activity, still keeps vitality, has good hand feeling, and the unique antibacterial effect plays a good role in protecting a user, so that the user can feel safer and more comfortable.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

A manufacturing process of thickened and velvet super-soft fabric comprises the following main raw materials: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 45-65 parts of terylene low stretch yarn fiber, 50-65 parts of acrylic fiber, 10-20 parts of superfine denier fiber, 15-25 parts of cotton satin fiber, 20-30 parts of wool fiber, 20-30 parts of viscose fiber, 10-15 parts of nano silver ion fiber, 15-20 parts of low torque fiber and 5-10 parts of plush fiber.

The main raw materials are as follows: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 45 parts of terylene low stretch yarn fiber, 50 parts of acrylic fiber, 10 parts of superfine denier fiber, 15 parts of cotton satin fiber, 20 parts of wool fiber, 20 parts of viscose fiber, 10 parts of nano silver ion fiber, 15 parts of low torque fiber and 5 parts of plush fiber.

The main raw materials are as follows: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 65 parts of terylene low stretch yarn fiber, 65 parts of acrylic fiber, 20 parts of superfine denier fiber, 25 parts of cotton satin fiber, 30 parts of wool fiber, 30 parts of viscose fiber, 15 parts of nano silver ion fiber, 20 parts of low torque fiber and 10 parts of plush fiber.

A manufacturing process of thickened and velvet super-soft fabric comprises the following steps:

A. manufacturing an outer layer: the outer layer is a blended fabric of terylene low stretch yarn fiber, acrylic fiber, wool fiber, viscose fiber and nano silver ion fiber, the fabric is a warp-knitted fabric, blended yarns are prepared firstly, and the terylene low stretch yarn fiber, the acrylic fiber, the wool fiber, the viscose fiber and the nano silver ion fiber are made into blended yarn lines through the working procedures of blowing, opening, drawing, roving, spinning, spooling, twisting and the like; preparing a warp-knitted fabric, and looping 3 blended yarn lines in a horizontal sequence along the cloth surface on a flat knitting machine, wherein the thickness of the fabric is about 100 yarns;

B. manufacturing an inner layer: the inner layer is a blended fabric of superfine fine denier fiber, sateen fiber, low-torque fiber and plush fiber, the layer is a warp-knitted fabric and is formed by interweaving warp yarn and weft yarn in a sinking and floating mode, the warp yarn is formed by twisting superfine fine denier fiber and sateen fiber, the weft yarn is formed by twisting low-torque fiber and plush fiber, and for the weft yarn, the sinking and floating states of a first warp yarn interweaving point are as follows in sequence: float-sink-float; the sinking and floating states of the second warp yarn interweaving points are as follows in sequence: sinking, floating, sinking and sinking; the sinking and floating states of the third warp yarn interweaving points are as follows in sequence: float-sink-float-sink; the sinking and floating states of the fourth warp yarn interweaving point are as follows in sequence: floating-sinking-floating;

C. attaching: the prepared surface layer film is attached to the inner layer fabric, PVC viscose glue is coated between the two layers of fabrics, and heating and pressurizing treatment are carried out to obtain a semi-finished fabric;

D. hot-press molding: carrying out hot-pressing shaping on the semi-finished fabric on a hot press, controlling the temperature at 72-90 ℃ and the pressure at 2-5 Mp;

E. baking: baking the semi-finished fabric in an oven for 0.5-1h to obtain a thickened down super-soft fabric;

the temperature of the oven in the step E is controlled to be 40-50 ℃, and the baking time is 2 hours;

the PVC viscose glue in the step C is prepared from the following raw materials in parts by weight: 100 parts of polyvinyl chloride resin, 15 parts of cold-resistant agent, 8 parts of calcium-zinc stabilizer, 0.8 part of lubricant, 30 parts of low-temperature resistant plasticizer, 30 parts of polymer plasticizer, 6 parts of flame retardant and 10 parts of synergist.

The invention has the advantages that: the process has reasonable arrangement, easy implementation, high bonding strength of the double-layer fabric, soft texture and excellent heat preservation performance, the fabric is produced without chemical treatment, the fiber does not lose activity, still keeps vitality, has good hand feeling, and the unique antibacterial effect plays a good role in protecting a user, so that the user can feel safer and more comfortable.

The first embodiment is as follows:

a manufacturing process of thickened and velvet super-soft fabric comprises the following main raw materials: the polyester low stretch yarn fiber, the acrylic fiber, the superfine denier fiber, the cotton satin fiber, the wool fiber, the viscose fiber, the nano silver ion fiber, the low torque fiber and the plush fiber, and the proportion is as follows: 45 parts of terylene low stretch yarn fiber, 50 parts of acrylic fiber, 10 parts of superfine denier fiber, 15 parts of cotton satin fiber, 20 parts of wool fiber, 20 parts of viscose fiber, 10 parts of nano silver ion fiber, 15 parts of low torque fiber and 5 parts of plush fiber.

The manufacturing process comprises the following steps:

A. manufacturing an outer layer: the outer layer is a blended fabric of terylene low stretch yarn fiber, acrylic fiber, wool fiber, viscose fiber and nano silver ion fiber, the fabric is a warp-knitted fabric, blended yarns are prepared firstly, and the terylene low stretch yarn fiber, the acrylic fiber, the wool fiber, the viscose fiber and the nano silver ion fiber are made into blended yarn lines through the working procedures of blowing, opening, drawing, roving, spinning, spooling, twisting and the like; preparing a warp-knitted fabric, and looping 3 blended yarn lines in a horizontal sequence along the cloth surface on a flat knitting machine, wherein the thickness of the fabric is about 100 yarns;

B. manufacturing an inner layer: the inner layer is a blended fabric of superfine fine denier fiber, sateen fiber, low-torque fiber and plush fiber, the layer is a warp-knitted fabric and is formed by interweaving warp yarn and weft yarn in a sinking and floating mode, the warp yarn is formed by twisting superfine fine denier fiber and sateen fiber, the weft yarn is formed by twisting low-torque fiber and plush fiber, and for the weft yarn, the sinking and floating states of a first warp yarn interweaving point are as follows in sequence: float-sink-float; the sinking and floating states of the second warp yarn interweaving points are as follows in sequence: sinking, floating, sinking and sinking; the sinking and floating states of the third warp yarn interweaving points are as follows in sequence: float-sink-float-sink; the sinking and floating states of the fourth warp yarn interweaving point are as follows in sequence: floating-sinking-floating;

C. attaching: the prepared surface layer film is attached to the inner layer fabric, PVC viscose glue is coated between the two layers of fabrics, and heating and pressurizing treatment are carried out to obtain a semi-finished fabric;

D. hot-press molding: carrying out hot-pressing shaping on the semi-finished fabric on a hot press, controlling the temperature at 72-90 ℃ and the pressure at 2-5 Mp;

E. baking: and baking the semi-finished fabric in an oven for 0.5-1h to obtain the thickened and velvet super-soft fabric.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.