阅读说明：本技术 一种电力气动压接机及使用方法 (Electric pneumatic crimping machine and use method ) 是由 温丽虹 于 2019-12-11 设计创作，主要内容包括：本发明公开了一种电力气动压接机及使用方法,其结构包括：主机体、提手、压模机构、计数器、底板,所述主机体两侧顶部位置与提手相连,压模机构设于主机体正面方位并且与其内部相互联接,本发明的有益效果：黄油推进装置中的挤压滑轮依靠蓄能囊柱的拉伸特性对结构内部进行充气蓄能并使其运转,不仅能够保证黄油推动速度的稳定性,避免黄油过快溢出,还能对黄油起到一个类似于搅拌的作用,避免黄油受到温度的影响而凝固造成在管道内堵塞,可有效对设备内部进行润滑防止机械动作迟钝。(The invention discloses an electric pneumatic crimping machine and a use method thereof, and the structure of the electric pneumatic crimping machine comprises: the intelligent counter comprises a main machine body, a lifting handle, a die pressing mechanism, a counter and a bottom plate, wherein the top positions of two sides of the main machine body are connected with the lifting handle, the die pressing mechanism is arranged in the front direction of the main machine body and is mutually connected with the inside of the main machine body, and the intelligent counter has the beneficial effects that: the energy storage is aerifyd and makes its operation to structure inside to the tensile characteristic that the extrusion pulley among the butter advancing device relies on the energy storage bag post, not only can guarantee the stability of butter pushing speed, avoids the butter to overflow at the excessive speed, can also play an effect similar to the stirring to the butter, avoids the butter to receive the influence of temperature and solidifies and cause and block up in the pipeline, can effectively lubricate inside the equipment and prevent mechanical action slow.)

1. A pneumatic crimping machine for power engineering structurally comprises: host computer body (1), handle (2), die pressing mechanism (3), counter (4), bottom plate (5), its characterized in that:

the top positions of two sides of the main machine body (1) are connected with the lifting handle (2), the die pressing mechanism (3) is arranged at the front position of the main machine body (1) and is mutually connected with the inside of the main machine body, a counter (4) is arranged on the main machine body (1), and a bottom plate (5) is arranged at the bottom position of the main machine body (1);

the die pressing mechanism (3) is composed of a terminal riveting grid (7), a bayonet piece (8), an extrusion groove (9), a peeling piece (10), a grease pushing device (11) and an energy storage bag column (12), wherein the bayonet piece (8) is arranged at the back position of the terminal riveting grid (7), one end of the bayonet piece (8) is connected with the extrusion groove (9), the extrusion groove (9) is divided into two sides to be connected with the peeling piece (10) and the grease pushing device (11), and the energy storage bag column (12) is arranged at the tail end of the grease pushing device (11) and is connected with the grease pushing device.

2. The pneumatic crimper of claim 1, wherein: the grease propelling device (11) is composed of an outer tube (14), an extrusion tube (15), a push rod (16) and a side pressure seat (17), wherein the inner layer of the outer tube (14) is movably connected with the extrusion tube (15), and the tail end of the extrusion tube (15) is connected with the side pressure seat (17) through the push rod (16).

3. The pneumatic crimper of claim 2, wherein: extrusion pipe (15) comprise butter conveyer pipe (19), extrusion pulley (20), oiling chamber (21), both sides equidistance is equipped with extrusion pulley (20) about butter conveyer pipe (19), has gap UNICOM oiling chamber (21) between extrusion pulley (20).

4. The pneumatic crimper of claim 1, wherein: energy storage bag post (12) comprise bag post shell (23), pressure accumulation chamber (24), compression hose (25), current-limiting pipe (26), bag post shell (23) inside is equipped with pressure accumulation chamber (24), is equipped with compression hose (25) between pressure accumulation chamber (24) and is equipped with current-limiting pipe (26) tone interconnect simultaneously at its upper and lower both ends.

5. An electro-pneumatic crimper and method of use according to any one of claims 1-4 wherein:

before the film pressing mechanism is used, firstly, the counter (4) is cleared according to an equipment description familiar operation instruction, then, the terminal riveting grid (7) of the film pressing mechanism (3) is pressed to be subjected to height micro-adjustment, an upper cutter compression screw is loosened, and the film pressing mechanism is pulled out to rotate;

the wire sheath crimping height can be adjusted according to the requirements of the wire and the terminal, and the time for returning the stripping part is set after the terminal is pressed;

in the using process, when the compression hose (25) of the energy storage bag column (12) is pressurized, the extrusion pulley (20) pushes the push rod (16) to apply force to the extrusion pipe (15) by virtue of the self stretching characteristic to inflate the interior of the structure, the extrusion pulley (20) pushes the grease to slowly push the grease to the position of the grease delivery pipe (19) by virtue of kinetic energy generated by rotation, and the components are lubricated to prevent parts from being jammed.

Technical Field

The invention relates to the field of electric power, in particular to an electric pneumatic crimping machine and a using method thereof.

Background

The crimping machine is widely applied to electric power engineering operation, can crimp a hardware head to a wire end and then conduct, the crimped terminal is generally used for connecting more conveniently, two wires can be stably connected together without welding, the pneumatic press-connection machine on the market can be pulled out only when being disassembled, the conventional pneumatic press-connection machine on the market is not divided into three operation modes of full-automatic operation, semi-automatic operation and manual operation, the difference is only whether the machine has a peeling function and a feeding function, however, the pneumatic press-connection machine has a unified mechanical defect problem except for functional differences, that is, the mechanical action is slow due to the fact that lubricating grease in the equipment is consumed during long-time operation, and members are seriously stuck and cannot slide to be damaged.

Disclosure of Invention

Aiming at the defects of the prior art, the invention is realized by the following technical scheme: an electro-pneumatic crimping machine and a method of use thereof, the structure of which comprises: the host machine body, the handle, the compression molding mechanism, the counter, the bottom plate, the top position of both sides of the host machine body links to each other with the handle, the compression molding mechanism locates the front position of the host machine body and connects with its inside each other, there are counters on the host machine body and equip with the bottom plate in its bottom position at the same time, the host machine body is a cuboid wholly, its outer casing combines the inner drive component to make up a complete body structure together, and the host machine body is driven by the motor and the frequency converter inside, this kind of structure does not have the mechanical trouble of the traditional clutch, can simplify the inner mechanical part, reduce the mechanical part wearing and tearing and change, the torsion is big, the vibration is little, the stability is high, help to improve the work performance of the ultra-silent, the handle is used for lifting the equipment to make it have different places to use and portable function of, the working data are convenient to count, the bottom plate is mainly used for being connected and fixed with other equipment or the ground, and the stability of the equipment in the using process is improved.

As a further technical supplement of the invention, the die pressing mechanism consists of a terminal riveting grid, a bayonet plate, an extrusion groove, a peeling sheet, a butter propulsion device and an energy storage bag column, wherein the bayonet plate is arranged at the back of the terminal riveting grid, one end of the bayonet plate is connected with the extrusion groove, the two sides of the extrusion groove are connected with the peeling sheet and the butter propulsion device, the tail end of the butter propulsion device is provided with the energy storage bag column and is connected with the grease propulsion device, the main body structure of the terminal riveting grid die pressing mechanism is mainly used for bearing other components and enabling the components to be mutually connected and linked, meanwhile, the height of the terminal riveting grid is adjusted, a height bolt which is arranged on the terminal riveting grid can be rotated to quickly adjust, each grid of the adjusting precision can reach 0.05mm, the bayonet plate can be linked with the related components to realize synchronous operation after being pressed down, the extrusion groove is used for pressing and pressing fittings used in electric power engineering, and automatic peeling and pressing of, the peeling sheet is driven by an SMC pneumatic element, and the pneumatic element can be started instantly when the peeling sheet is used, so that the purposes of electricity saving and high efficiency are achieved.

As a further technical supplement of the invention, the grease propelling device consists of an outer tube, an extrusion tube, a push rod and a side pressure seat, wherein the inner layer of the outer tube is movably connected with the extrusion tube, the tail end of the extrusion tube is connected with the side pressure seat through the push rod, the outer tube is an external main body structure of the grease propelling device and is made of high-strength waterproof metal, the grease sealed below the structure can be ensured not to leak and overflow in the using process, a clamping groove corresponding to the extrusion tube is also arranged in a pipeline structure to enhance the connection tightness between the extrusion tube and the extrusion tube, the slip smoothness of the extrusion tube can be ensured while the dropping is prevented, the push rod is a connecting carrier between the extrusion tube and the side pressure seat and is mainly used for acting the power generated by the side pressure seat to the direction of the extrusion tube and transmitting the power to realize the running of the extrusion tube, the side pressure seat is a kinetic energy supply structure for generating horizontal side acting force, one end of the energy storage bag column is connected with the energy storage bag column, when the energy storage bag column is pressed down, the generated power can be transferred to the side pressure seat, and the side pressure seat horizontally transfers the part of power and continues to transfer the part of power by the push rod.

As a further technical supplement of the invention, the extrusion tube consists of a butter delivery tube, extrusion pulleys and a butter filling cavity, the extrusion pulleys are equidistantly arranged on the upper side and the lower side of the butter delivery tube, gaps are reserved between the extrusion pulleys to be communicated with the butter filling cavity, the butter delivery tube is a carrier structure of a butter delivery channel in the extrusion tube, the butter delivery tube is mainly used for outputting butter and uniformly covering the butter in a compression joint structure of equipment to keep the lubricity of the structure, the extrusion pulleys can realize slow delivery of the butter through small gaps generated by mutual contact between the extrusion pulleys, the extrusion pulleys push the butter to the position of the butter delivery tube slowly by means of kinetic energy generated by rotation, the stability of the butter pushing speed can be ensured, the butter is prevented from overflowing too fast, a stirring effect is achieved on the butter, and the butter is prevented from being solidified to cause blockage in the tube due to the influence, the oil injection cavity is suitable for storing the grease used by the lubricating and crimping structure, the grease can be effectively prevented from being exposed in the air, so that the solidification speed is accelerated, and meanwhile, the number of times of adding the grease in the machining process can be reduced, so that the whole crimping efficiency is improved.

As a further technical supplement of the invention, the energy storage capsule column consists of a capsule column shell, pressure storage cavities, compression hoses and a flow limiting pipe, wherein the pressure storage cavities are arranged in the capsule column shell, the compression hoses are arranged between the pressure storage cavities, the flow limiting pipes are arranged at the upper end and the lower end of the pressure storage cavities and are mutually connected, the capsule column shell is made of high-strength rubber materials, the capsule column shell has certain flexibility to change the shape of the structure while having enough strength to support the structure, and has a protection effect on the whole structure, the pressure storage cavities are used for storing gas produced by the structure, the gas pressure in the gas is kept at a certain relatively stable value through the sealing performance of the structure, the compression hoses can inflate the interior of the structure by virtue of the self-stretching characteristic when being pressurized, the compression hoses are mainly used for producing sufficient gas to provide kinetic energy sources for other components, and the flow limiting pipe is used for controlling the output speed of the, the output speed of the butter is prevented from being influenced due to the deviation of the output speed.

Advantageous effects

The invention is applied to the technical aspect of pneumatic press machines for electric power engineering, and mainly aims to solve the problem that the mechanical action is slow due to the fact that lubricating grease in equipment is consumed in long-time operation;

the grease pushing device and the energy storage bag column are structurally arranged to solve the problem, the squeezing pulley in the grease pushing device charges air into the structure to store energy and enables the structure to operate according to the tensile characteristic of the energy storage bag column, the stability of the grease pushing speed can be guaranteed, the grease is prevented from overflowing too fast, a function similar to stirring can be performed on the grease, the grease is prevented from being solidified to cause blockage in a pipeline due to the influence of temperature, and the grease can be effectively lubricated in equipment to prevent slow mechanical action.

Drawings

Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic external view of an electro-pneumatic crimper and method of use according to the present invention.

FIG. 2 is a side sectional view of a press mechanism of an electro-pneumatic press and a method of using the same according to the present invention.

FIG. 3 is a side sectional view of a grease pushing device of a die pressing mechanism of an electro-pneumatic press-connection machine and a method of use according to the present invention.

FIG. 4 is a side sectional view of an extrusion tube structure of a grease advancing device of a die pressing mechanism of an electro-pneumatic press-connection machine and a using method of the invention.

FIG. 5 is a side cross-sectional view of an energy storage bladder column structure of a compression molding mechanism of an electro-pneumatic compression bonding machine and a method of use of the same of the present invention.

In the figure: the device comprises a main machine body-1, a handle-2, a die pressing mechanism-3, a counter-4, a bottom plate-5, a terminal riveting grid-7, a bayonet sheet-8, an extrusion groove-9, a peeling sheet-10, a butter propulsion device-11, an energy storage bladder column-12, an outer tube-14, an extrusion tube-15, a push rod-16, a side pressure seat-17, a butter delivery pipe-19, an extrusion pulley-20, an oil injection cavity-21, a bladder column shell-23, an energy storage cavity-24, a compression hose-25 and a flow limiting pipe-26.

Detailed Description

In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the following description and the accompanying drawings further illustrate the preferred embodiments of the invention.

Examples

Referring to fig. 1, the present invention provides an electro-pneumatic crimping machine and a method of use, the electro-pneumatic crimping machine comprising: the main machine body 1, the handle 2, the compression molding mechanism 3, the counter 4, the bottom plate 5, the top position of the two sides of the main machine body 1 is connected with the handle 2, the compression molding mechanism 3 is arranged at the front position of the main machine body 1 and is mutually connected with the inside of the main machine body, the counter 4 is arranged on the main machine body 1, the bottom plate 5 is arranged at the bottom position of the main machine body, the main machine body 1 is integrally a cuboid, an external shell of the main machine body is combined with an internal driving element to jointly form a complete main body structure, the inside of the main machine body is driven by a motor and a frequency converter, the structure has no mechanical fault of a traditional clutch, can simplify internal mechanical parts, reduce the abrasion and the replacement of the mechanical parts, has large torsion, small vibration and high stability, and is beneficial to improving the working performance of ultra-silence, the handle 2 is used for lifting equipment to have the functions of application and, the working data are convenient to count, the bottom plate 5 is mainly used for being connected and fixed with other equipment or the ground, and the stability of the equipment in the using process is improved.

Referring to fig. 2, the present invention provides an electro-pneumatic crimping machine and a method of use, the electro-pneumatic crimping machine comprising: the die pressing mechanism 3 comprises a terminal riveting grid 7, a bayonet sheet 8, an extrusion groove 9, a peeling sheet 10, a grease propelling device 11 and an energy storage bag column 12, the bayonet sheet 8 is arranged at the back of the terminal riveting grid 7, one end of the bayonet sheet 8 is connected with the extrusion groove 9, the two sides of the extrusion groove 9 are connected with the peeling sheet 10 and the grease propelling device 11, the energy storage bag column 12 is arranged at the tail end of the grease propelling device 11 and connected with the grease propelling device, the main structure of the terminal riveting grid 7 die pressing mechanism 3 is mainly used for bearing other components and enabling the components to be connected and linked with each other, meanwhile, the height adjustment of the terminal riveting grid 7 can rotate a height bolt equipped for quick adjustment, the adjustment precision can reach 0.05mm, the bayonet sheet 8 can be linked with associated components to realize synchronous operation after being pressed down, the extrusion groove 9 is used for pressing and connecting accessories used in the electric power engineering, and the automatic peeling and pressing and connection of cables can be realized through the cooperation with the peeling sheet, the peeling sheet 10 is driven by SMC pneumatic elements, and the pneumatic elements can be started instantly when in use, so that the purposes of electricity saving and high efficiency are achieved.

Referring to fig. 3, the present invention provides an electro-pneumatic crimping machine and a method of use, the electro-pneumatic crimping machine comprising: the grease propelling device 11 is composed of an outer tube 14, an extruding tube 15, a push rod 16 and a side pressing seat 17, wherein the inner layer of the outer tube 14 is movably connected with the extruding tube 15, the tail end of the extruding tube 15 is connected with the side pressing seat 17 through the push rod 16, the outer tube 14 is an external main body structure of the grease propelling device 11 and is made of high-strength waterproof metal, the grease sealed below the structure can be ensured not to leak and overflow in the using process, a clamping groove corresponding to the extruding tube 15 is also formed in a pipeline structure to enhance the connection tightness between the extruding tube 15 and the side pressing seat, the sliding smoothness of the extruding tube 15 can be ensured while the grease is prevented from falling off, the push rod 16 is a connection carrier between the extruding tube 15 and the side pressing seat 17 and is mainly used for acting the power generated by the side pressing seat 17 in the direction of the extruding tube 15 and transmitting the power to realize the running of the extruding tube 15, the side pressing seat 17 is a kinetic energy supply structure for, one end of the energy storage bag column is connected with the energy storage bag column 12, the power generated when the energy storage bag column 12 is pressed down is transferred to the side pressure seat 17, and the side pressure seat 17 horizontally transfers the part of the power and continues to transfer the power by the push rod 16.

Referring to fig. 4, the present invention provides an electro-pneumatic crimping machine and a method of use, the electro-pneumatic crimping machine comprising: extrusion pipe 15 is by butter conveyer pipe 19, extrusion pulley 20, annotate the oil pocket 21 and constitute, both sides equidistance is equipped with extrusion pulley 20 about butter conveyer pipe 19, there is gap UNICOM between the extrusion pulley 20 and annotates the oil pocket 21, butter conveyer pipe 19 is extrusion pipe 15 in butter transfer passage's carrier structure, it is mainly to export butter and make its even lubricity that covers the holding structure in the crimping structure of equipment, extrusion pulley 20 can realize the slow output of butter through the tiny gap that contacts production each other between each other, extrusion pulley 20 relies on the kinetic energy that the rotation produced to promote the position slow advancing of butter to butter conveyer pipe 19, not only can guarantee the stability of butter thrust speed, avoid the butter to overflow at the excessive speed, can also play a similar to the effect of stirring to the butter, avoid the butter to receive the influence of temperature and solidify and cause and block up in the pipeline, the oil injection cavity 21 is suitable for storing grease used for lubricating the compression joint structure, the grease can be effectively prevented from being exposed in the air, so that the solidification speed is accelerated, the number of times of adding the grease in the machining process can be reduced, and the whole compression joint efficiency is improved.

Referring to fig. 5, the present invention provides an electro-pneumatic crimping machine and a method of use, the electro-pneumatic crimping machine comprising: the energy storage cell column 12 is composed of a cell column shell 23, pressure storage cavities 24, compression hoses 25 and flow limiting pipes 26, wherein the pressure storage cavities 24 are arranged in the cell column shell 23, the compression hoses 25 are arranged between the pressure storage cavities 24, the flow limiting pipes 26 are arranged at the upper end and the lower end of the pressure storage cavities 24 and are connected with each other in a speech-to-speech mode, the cell column shell 23 is made of high-strength rubber materials, the strength of the cell column shell is enough to support the structure, meanwhile, the cell column shell has certain flexibility to change the shape of the structure and protect the whole structure, the pressure storage cavities 24 are used for storing gas produced by the structure and ensure that the gas pressure in the gas is kept at a certain relatively stable value through the sealing performance of the structure, the compression hoses 25 can inflate the interior of the structure by means of the self-stretching characteristic when being pressurized, the energy storage cavities are mainly used for producing enough gas to provide kinetic energy sources for other components, the output speed of the butter is prevented from being influenced due to the deviation of the output speed.

Before the device is used, firstly, operation instructions are familiar according to equipment description, the counter 4 is cleared, then the terminal riveting grid 7 of the film pressing mechanism 3 is pressed to be slightly adjusted in height, a cutter-mounting compression screw is loosened, the wire sheath is pulled out to rotate, the wire sheath crimping height can be adjusted according to the requirements of wires and terminals, after the terminal is pressed, the time for returning the peeling part is set, in the using process, when the extrusion pulley 20 is pressed by the compression hose 25 of the energy storage bag column 12, the push rod 16 is pushed to apply force to the extrusion tube 15 by the action of inflating the interior of the structure by virtue of the self stretching characteristic, the extrusion pulley 20 pushes butter to slowly push the position of the butter delivery tube 19 by virtue of kinetic energy generated by rotation, and the component is lubricated to prevent parts from being stuck.

While there have been shown and described what are at present considered the fundamental principles of the invention, the essential features and advantages thereof, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but rather, is capable of numerous changes and modifications in various forms without departing from the spirit or essential characteristics thereof, and it is intended that the invention be limited not by the foregoing descriptions, but rather by the appended claims and their equivalents.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.