阅读说明：本技术 递进式分配器的孔道加工方法及递进式分配器 (Pore channel processing method of progressive distributor and progressive distributor ) 是由 易世宝 高国刚 于 2020-12-24 设计创作，主要内容包括：本发明公开了一种递进式分配器的孔道加工方法,包括对六面平面加工-加工安装孔-加工第一球涨堵头孔-加工柱塞孔-加工出油通道-加工柱塞斜孔-加工出油斜孔-加工第二球涨堵头孔-加工第三斜孔-加工进油通道-加工第三球涨堵头孔-粗珩所述柱塞孔-精珩所述柱塞孔-装配柱塞-装配柱塞堵头-装配出油接头-装配进油接头-装配球涨堵头。与现有技术相比,本发明的递进式分配器的孔道加工方法将所有的第一球涨堵头孔集成在同一面上加工,节省了翻转的工序以及翻转后需要二次定位的工序,提高工作效率的同时,也节省了定位治具,使得制造成本降低。故本发明的递进式分配器的孔道加工方法具有提高工作效率、降低成本的优点。(The invention discloses a pore channel processing method of a progressive distributor, which comprises the steps of processing a hexahedral plane, processing a mounting hole, processing a first ball-expansion plug hole, processing a plunger hole, processing an oil outlet channel, processing a plunger inclined hole, processing an oil outlet inclined hole, processing a second ball-expansion plug hole, processing a third inclined hole, processing an oil inlet channel, processing a third ball-expansion plug hole, roughly honing the plunger hole, finely honing the plunger hole, assembling a plunger, assembling the plunger plug, assembling an oil outlet joint, assembling an oil inlet joint and assembling the ball-expansion plug. Compared with the prior art, the pore channel processing method of the progressive distributor integrates all the first ball expansion plug holes on the same surface for processing, saves the process of overturning and the process of secondary positioning after overturning, improves the working efficiency, saves the positioning jig and reduces the manufacturing cost. Therefore, the pore channel processing method of the progressive distributor has the advantages of improving the working efficiency and reducing the cost.)

1. A method for machining a duct of a progressive distributor is characterized by comprising the following steps:

(1) providing a hexahedral metal block, and performing plane processing on six surfaces of the metal block;

(2) machining a mounting hole in the X direction of the metal block;

(3) processing a first ball-expansion plug hole below the mounting hole along the X direction of the metal block, providing a plurality of ball-expansion plugs, and plugging the ball-expansion plugs on the first ball-expansion plug hole in a one-to-one correspondence manner;

(4) processing a plurality of plunger holes along the Y direction of the metal block; the plunger holes are arranged at intervals along the Z direction of the metal block;

(5) machining an oil outlet channel and an oil outlet threaded hole along the Y direction of the metal block; the oil outlet threaded hole is positioned on the outer side of the oil outlet channel;

(6) processing plunger inclined holes between two adjacent plunger holes;

(7) processing an oil outlet inclined hole between two adjacent oil outlet channels;

(8) processing a second ball-expansion plug hole along the Y direction of the metal block, wherein the second ball-expansion plug hole is positioned below the plunger hole in the Z direction;

(9) machining a third inclined hole in the plunger hole on the outer side in the direction towards the oil outlet channel;

(10) machining an oil inlet channel and an oil inlet threaded hole in the Z direction of the metal block;

(11) processing third ball-expansion plug holes on two sides of the oil inlet channel along the Z direction of the metal block, wherein the third ball-expansion plug holes are communicated with the third inclined holes;

(12) roughly honing the plunger hole;

(13) finely honing the plunger hole;

(14) providing a plurality of plungers, fitting the plungers into the plunger bores;

(15) providing a plurality of plunger plugs, and plugging the plunger plugs at two sides of the plunger hole;

(16) providing a plurality of oil outlet joints, and connecting the oil outlet joints with the oil outlet threaded holes in a threaded manner; providing an oil inlet joint, and connecting the oil inlet joint with the oil inlet threaded hole;

(17) and providing a plurality of ball-expanding plugs, and plugging the ball-expanding plugs on the second ball-expanding plug hole and the third ball-expanding plug hole.

2. The method of claim 1, wherein the metal block is made of free-cutting steel.

3. The method for channeling a progressive distributor according to claim 1 further comprising, between step (12) and step (13), the steps of: and performing QPQ treatment on the metal block.

4. The method of channeling an incremental dispenser as claimed in claim 1 further comprising, after step (17), the step of providing an indicator rod assembly, said indicator rod assembly being attached to one of said plunger bores.

5. The progressive distributor obtained by processing according to the pore channel processing method of the progressive distributor according to any one of claims 1 to 4, characterized by comprising a valve body, an oil outlet joint, an oil inlet joint, a plunger, plunger plugs and ball expansion plugs, wherein the valve body is provided with a plurality of first ball expansion plug holes along the X direction, the valve body is further provided with plunger holes and an oil outlet channel along the Y direction, the plunger holes and the oil outlet channel are arranged at intervals along the X direction, the plunger holes are arranged at intervals along the Z direction, the oil outlet channel is arranged at intervals along the Z direction, the valve body is further provided with second ball expansion plug holes along the Y direction, the second ball expansion holes are positioned below the plunger holes at the tail part, the valve body is further provided with an oil inlet channel along the Z direction, and the oil inlet channel is positioned between the plunger holes and the oil outlet channel along the X direction, the oil outlet passage is provided with a plurality of plunger plugs which are arranged on the plunger holes in a one-to-one correspondence manner, and the ball expansion plugs are arranged on the first ball expansion plug hole, the second ball expansion plug hole and the third ball expansion plug hole in a one-to-one correspondence manner.

6. The progressive distributor of claim 5 wherein the oil inlet passage is in communication with the first ball-rise plug hole, the plunger hole is in communication with the first ball-rise plug hole, the oil outlet passage is in communication with the first ball-rise plug hole, the third ball-rise plug hole is in communication with the first ball-rise plug hole, and the second ball-rise plug hole is in communication with the first ball-rise plug hole.

7. The progressive distributor of claim 5 wherein the first ball-expansion plug hole extends through one of the valve body surfaces in the X-direction, the second ball-expansion plug hole extends through both valve body surfaces in the Y-direction, and the third ball-expansion plug hole extends through both valve body surfaces in the Z-direction.

8. The progressive distributor of claim 5 wherein there are 11 first ball-expansion plug holes, all of said first ball-expansion plug holes being located on the same face of said valve body.

9. The progressive dispenser of claim 5 further comprising an indicator rod assembly mounted to one of the plunger bores.

10. The progressive distributor of claim 5 wherein the valve body further comprises mounting holes disposed along the X direction.

Technical Field

The invention relates to the field of production and manufacturing of progressive distributors, in particular to a pore channel processing method of a progressive distributor and the progressive distributor.

Background

The progressive distributor has a plurality of oil outlet channels, can discharge oil according to a certain oil outlet sequence, has a function of reminding when one of the oil outlet channels is blocked, and is widely applied to lubricating equipment.

The progressive distributor needs to process various flow channels, after the traditional pore channel processing technology, the process holes are distributed on the front side and the back side of the distributor and are blocked by ball expansion plugs, specifically, three flow channel holes in the middle of the front side are processed firstly, the three flow channel holes are blocked by the ball expansion plugs, turning and tool positioning are carried out, then 8 flow channel holes in the back side are processed and are respectively located on the left side and the right side, and the flow channel holes are blocked by the ball expansion plugs. The 11 flow channel holes must be machined by face inversion. When the ball-loading expansion plug is installed on one side and then installed on the other side, a tool needs to be manufactured for fixing because the installed side is uneven. Thereby wasting more manpower and materials and having low efficiency, and the cost of frock becomes high.

Therefore, there is a need for a method for machining a duct of a progressive distributor, which improves working efficiency and reduces cost, and a progressive distributor machined by using the method to overcome the above-mentioned drawbacks.

Disclosure of Invention

The invention aims to provide a pore channel processing method of a progressive distributor, which improves the working efficiency and reduces the cost.

Another object of the present invention is to provide a progressive distributor obtained using the above-described channeling method.

In order to achieve the above object, the method for processing the duct of the progressive distributor of the present invention comprises the steps of:

(1) providing a hexahedral metal block, and performing plane processing on six surfaces of the metal block;

(2) machining a mounting hole in the X direction of the metal block;

(3) processing a first ball-expansion plug hole below the mounting hole along the X direction of the metal block, providing a plurality of ball-expansion plugs, and plugging the ball-expansion plugs on the first ball-expansion plug hole in a one-to-one correspondence manner;

(4) processing a plurality of plunger holes along the Y direction of the metal block; the plunger holes are arranged at intervals along the Z direction of the metal block;

(5) machining an oil outlet channel and an oil outlet threaded hole along the Y direction of the metal block; the oil outlet threaded hole is positioned on the outer side of the oil outlet channel;

(6) processing plunger inclined holes between two adjacent plunger holes;

(7) processing an oil outlet inclined hole between two adjacent oil outlet channels;

(8) processing a second ball-expansion plug hole along the Y direction of the metal block, wherein the second ball-expansion plug hole is positioned below the plunger hole in the Z direction;

(9) machining a third inclined hole in the plunger hole on the outer side in the direction towards the oil outlet channel;

(10) machining an oil inlet channel and an oil inlet threaded hole in the Z direction of the metal block;

(11) processing third ball-expansion plug holes on two sides of the oil inlet channel along the Z direction of the metal block, wherein the third ball-expansion plug holes are communicated with the third inclined holes;

(12) roughly honing the plunger hole;

(13) finely honing the plunger hole;

(14) providing a plurality of plungers, fitting the plungers into the plunger bores;

(15) providing a plurality of plunger plugs, and plugging the plunger plugs at two sides of the plunger hole;

(16) providing a plurality of oil outlet joints, and connecting the oil outlet joints with the oil outlet threaded holes in a threaded manner; providing an oil inlet joint, and connecting the oil inlet joint with the oil inlet threaded hole;

(17) and providing a plurality of ball-expanding plugs, and plugging the ball-expanding plugs on the second ball-expanding plug hole and the third ball-expanding plug hole.

Preferably, the material of the metal block is free-cutting steel.

Preferably, between step (12) and step (13), the following steps are further included: and performing QPQ treatment on the metal block.

Preferably, after the step (17), a step of providing an indication rod assembly, connecting the indication rod assembly to one of the plunger holes, is further included.

In order to achieve the purpose, the progressive distributor obtained by using the pore channel processing method comprises a valve body, an oil outlet joint, an oil inlet joint, a plunger plug and a ball expansion plug, wherein the valve body is provided with a plurality of first ball expansion plug holes along the X direction, the valve body is also provided with a plunger hole and an oil outlet channel along the Y direction, the plunger hole and the oil outlet channel are arranged at intervals along the X direction, the plunger holes are arranged at intervals along the Z direction, the oil outlet channel is arranged at intervals along the Z direction, the valve body is also provided with a second ball expansion plug hole along the Y direction, the second ball expansion plug hole is positioned below the plunger hole at the tail part, the valve body is also provided with an oil inlet channel along the Z direction, the oil inlet channel is positioned between the plunger hole and the oil outlet channel along the X direction, and third ball expansion plug holes along the Z direction are also arranged at two sides of the oil inlet channel, the third ball-expansion plug hole penetrates through the valve body, a plunger inclined hole is formed between two adjacent plunger holes, an oil outlet inclined hole is formed between two adjacent oil outlet channels, a third inclined hole is formed between the third ball-expansion plug hole and the plunger hole, the oil inlet connector is installed on the oil inlet channel, the oil outlet connector is installed on the oil outlet channel, the plungers are arranged on the plunger holes in a penetrating mode, the plunger plugs are installed on the plunger holes in a one-to-one correspondence mode, and the ball-expansion plugs are installed on the first ball-expansion plug hole, the second ball-expansion plug hole and the third ball-expansion plug hole in a one-to-one correspondence mode.

Preferably, the oil inlet channel is communicated with the first ball-expansion plug hole, the plunger hole is communicated with the first ball-expansion plug hole, the oil outlet channel is communicated with the first ball-expansion plug hole, the third ball-expansion plug hole is communicated with the first ball-expansion plug hole, and the second ball-expansion plug hole is communicated with the first ball-expansion plug hole.

Preferably, the first ball-expansion plug hole penetrates through one surface of the valve body along the X direction, the second ball-expansion plug hole penetrates through two surfaces of the valve body along the Y direction, and the third ball-expansion plug hole penetrates through two surfaces of the valve body along the Z direction.

Preferably, the number of the first ball-expansion plug holes is 11, and all the first ball-expansion plug holes are located on the same plane of the valve body.

Preferably, the progressive dispenser of the present invention further comprises an indicator rod assembly mounted to one of the plunger bores.

Preferably, the valve body further comprises a mounting hole arranged along the X direction.

Compared with the prior art, the pore channel processing method of the progressive distributor integrates all the first ball expansion plug holes on the same surface for processing, saves the process of overturning and the process of secondary positioning after overturning, improves the working efficiency, saves the positioning jig and reduces the manufacturing cost. Therefore, the pore channel processing method of the progressive distributor has the advantages of improving the working efficiency and reducing the cost. The progressive distributor processed by the method also has the advantages of improving the working efficiency and reducing the cost.

Drawings

Fig. 1 is a perspective view of a progressive dispenser of the present invention.

Fig. 2 is a schematic perspective view of a valve body of the progressive dispenser according to the present invention.

Fig. 3 is a schematic view of the valve body of the progressive dispenser of the present invention as viewed in the Y direction.

Fig. 4 is a schematic sectional view taken along section line a-a in fig. 3.

Fig. 5 is a schematic sectional view taken along section line B-B in fig. 3.

Fig. 6 is a schematic sectional view taken along the section line C-C in fig. 3.

Detailed Description

In order to explain technical contents and structural features of the present invention in detail, the following description is made with reference to the embodiments and the accompanying drawings.

The pore processing method of the progressive distributor comprises the following steps:

s01: providing a hexahedral metal block, and performing plane machining on six surfaces of the metal block; specifically, in the present embodiment, the plane machining is grinding, and certainly, in other embodiments, the plane machining may be milling, and the like, so the invention is not limited thereto;

s02: processing a mounting hole along the X direction of the metal block;

s03: processing a first ball expansion plug hole below the mounting hole along the X direction of the metal block, providing a plurality of ball expansion plugs, and plugging the ball expansion plugs on the first ball expansion plug hole in a one-to-one correspondence manner;

s04: processing a plurality of plunger holes along the Y direction of the metal block; the plunger piston holes are arranged at intervals along the Z direction of the metal block;

s05: processing an oil outlet channel and an oil outlet threaded hole along the Y direction of the metal block; the oil outlet threaded hole is positioned on the outer side of the oil outlet channel;

s06: processing plunger inclined holes between two adjacent plunger holes;

s07: processing an oil outlet inclined hole between two adjacent oil outlet channels;

s08: processing a second ball-expansion plug hole along the Y direction of the metal block, wherein the second ball-expansion plug hole is positioned below the plunger hole in the Z direction;

s09: machining a third inclined hole in the plunger hole on the outer side in the direction towards the oil outlet channel;

s10: processing an oil inlet channel and an oil inlet threaded hole along the Z direction of the metal block;

s11: processing third ball-expansion plug holes on two sides of the oil inlet channel along the Z direction of the metal block, wherein the third ball-expansion plug holes are communicated with the third inclined holes;

s12: roughly honing the plunger hole;

s13: performing QPQ treatment on the metal block; thereby improving the corrosion resistance of the surface of the metal block and simultaneously improving the hardness of the pore channel, and further improving the overall service life of the valve body;

s14: finely honing the plunger hole;

s15: providing a plurality of plungers, and assembling the plungers into the plunger holes;

s16: providing a plurality of plunger plugs, and plugging the plunger plugs at two sides of the plunger hole;

s17: providing a plurality of oil outlet joints, and connecting the oil outlet joints with the oil outlet threaded holes in a threaded manner; providing an oil inlet joint, and connecting the oil inlet joint with the oil inlet threaded hole;

s18: and providing a plurality of ball expansion plugs, and plugging the ball expansion plugs on the second ball expansion plug hole and the third ball expansion plug hole.

S19: an indicator rod assembly is provided and is attached to one of the plunger bores.

Referring to fig. 1-5, a progressive distributor 200 after being processed by the method for machining a duct using the progressive distributor of the present invention is shown. The automatic oil-filling valve comprises a valve body 1, an oil outlet connector 2, an oil inlet connector 3, a plunger 4, a plunger plug 5, a ball expansion plug 6 and an indicating rod assembly 7. The valve body 1 is provided with a plurality of first ball-expanding plug holes 11 along the X direction, the valve body 1 is also provided with a plurality of plunger holes 12 and an oil outlet channel 13 along the Y direction, the plunger holes 12 and the oil outlet channel 13 are arranged at intervals along the X direction, the plunger holes 12 are arranged at intervals along the Z direction, the oil outlet channel 13 is arranged at intervals along the Z direction, the valve body 1 is also provided with a second ball-expanding plug hole 19 along the Y direction, the second ball-expanding plug hole 19 is positioned below the plunger hole 12 at the tail part, the valve body 1 is also provided with an oil inlet channel 14 along the Z direction, the oil inlet channel 14 is positioned between the plunger holes 12 and the oil outlet channel 13 along the X direction, both sides of the oil inlet channel 14 are also provided with third ball-expanding plug holes 15 along the Z direction, the third ball-expanding plug hole 15 penetrates through the valve body 1, a plunger inclined hole 16 is arranged between two adjacent plunger holes 12, and an oil outlet inclined hole 17 is arranged between two adjacent oil outlet channels 13, a third inclined hole 18 is arranged between the third ball-expansion plug hole 15 and the plunger hole 12, the oil inlet connector 3 is installed on the oil inlet channel 14, the oil outlet connector 2 is installed on the oil outlet channel 13, the plungers 4 penetrate through the plunger hole 12, the plunger plugs 5 are installed on the plunger holes 12 in a one-to-one correspondence manner, the ball-expansion plugs 6 are installed on the first ball-expansion plug hole 11, the second ball-expansion plug hole 19 and the third ball-expansion plug hole 15 in a one-to-one correspondence manner, and the indicating rod assembly 7 is installed on one of the plunger holes 12. The valve body further comprises mounting holes 20 arranged in the X-direction.

Specifically, the oil inlet channel 14 is communicated with the first ball-expansion plug hole 11, the plunger hole 12 is communicated with the first ball-expansion plug hole 11, the oil outlet channel 13 is communicated with the first ball-expansion plug hole 11, the third ball-expansion plug 6 is also communicated with the first ball-expansion plug hole 11, and the second ball-expansion plug hole 19 is also communicated with the first ball-expansion plug hole 11.

Specifically, the first ball-expansion plug hole 11 penetrates one surface of the valve body 1 along the X direction, the second ball-expansion plug hole 19 penetrates both surfaces of the valve body 1 along the Y direction, and the third ball-expansion plug hole 6 penetrates both surfaces of the valve body 1 along the Z direction.

Specifically, the number of the first ball-expansion plug holes 11 is 11, and all the first ball-expansion plug holes 11 are located on the same plane of the valve body 1. Specifically, the first ball-expansion plug holes 11 are uniformly spaced on the same processing surface along the Y direction and the Z direction.

Specifically, the valve body 1 is made of free-cutting steel, and the valve body 1 has a hexahedral structure.

Compared with the prior art, the pore channel processing method of the progressive distributor integrates all the first ball expansion plug holes on the same surface for processing, saves the process of overturning and the process of secondary positioning after overturning, improves the working efficiency, saves the positioning jig and reduces the manufacturing cost. Therefore, the pore channel processing method of the progressive distributor has the advantages of improving the working efficiency and reducing the cost. The progressive distributor 200 processed by the method also has the advantages of improving the working efficiency and reducing the cost.

The above disclosure is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the invention, so that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention.