阅读说明：本技术 一种全自动led灯模块灌胶和引脚切割的生产线设备 (Full-automatic production line equipment for glue filling and pin cutting of LED lamp module ) 是由 张佰乐 于 2020-12-09 设计创作，主要内容包括：本发明公开了一种全自动LED灯模块灌胶和引脚切割的生产线设备,包括用于对LED灯模块进行灌胶的灌胶机本体和用于对LED灯模块引脚进行切割的引脚机本体,所述灌胶机本体上设有用于对LED灯模块进行辅助出料的出料机构,所述出料机构下方设有用于对LED灯模块进行转移的自动连接机构,所述自动连接机构上方且位于引脚机本体上设有用于对LED灯模块进行投料的入料机构,此全自动LED灯模块灌胶和引脚切割的生产线设备,实现灌胶机本体与切脚机本体之间进行自动对接的功能,将灌胶成型的物料能够自动转移到切角机本体上,有效的节省人力,同时缩短物料的转移距离,提高LED灯模组的加工效率。(The invention discloses full-automatic LED lamp module glue filling and pin cutting production line equipment, which comprises a glue filling machine body for filling glue to an LED lamp module and a pin machine body for cutting pins of the LED lamp module, the glue-pouring machine body is provided with a discharging mechanism for auxiliary discharging of the LED lamp module, an automatic connecting mechanism for transferring the LED lamp module is arranged below the discharging mechanism, the automatic connecting mechanism is arranged above the pin machine body and is provided with a feeding mechanism used for feeding the LED lamp modules, the full-automatic LED lamp module glue filling and pin cutting production line equipment realizes the function of automatic butt joint between the glue filling machine body and the pin machine body, the glue filling forming material can be automatically transferred to the corner cutting machine body, manpower is effectively saved, the transfer distance of the material is shortened, and the processing efficiency of the LED lamp modules is improved.)

1. The utility model provides a production line equipment of full-automatic LED lamp module encapsulating and pin cutting, includes and is used for carrying out encapsulating machine body (1) of encapsulating and is used for carrying out pin machine body (2) of cutting to LED lamp module pin to LED lamp module, its characterized in that: be equipped with on glue-pouring machine body (1) and be used for carrying out discharge mechanism (3) of assisting the ejection of compact to LED lamp module, discharge mechanism (3) below is equipped with automatic coupling mechanism (4) that are used for shifting to LED lamp module, be equipped with on automatic coupling mechanism (4) top and be located pin machine body (2) and be used for throwing pan feeding mechanism (5) of material to LED lamp module.

2. The full-automatic LED lamp module glue filling and pin cutting production line equipment as claimed in claim 1, wherein: the automatic connecting mechanism (4) comprises a workbench (6) arranged between the glue pouring machine body (1) and the pin machine body (2), and a material receiving disc (7) connected through a cam divider is arranged on the workbench (6);

an ejection device (8) for ejecting the material is arranged on the outer side of the material receiving disc (7) and positioned on the workbench (6);

a transfer device (9) for putting materials into the feeding mechanism (5) is arranged at the outer side of the material receiving disc (7) and close to the feeding mechanism (5);

the workbench (6) is provided with a touch screen (10) for controlling programs thereon.

3. The full-automatic LED lamp module glue filling and pin cutting production line equipment as claimed in claim 2, characterized in that: liftout device (8) are including setting up liftout mechanism (11) that just is located material receiving disc (7) below on workstation (6), be equipped with on the disc and connect material tool (12), it connects material transfer tool (13) to be equipped with above material receiving tool (12), and connects material transfer tool (13) and be connected with transfer device (9).

4. The full-automatic LED lamp module glue filling and pin cutting production line equipment as claimed in claim 2, characterized in that: the transfer device (9) comprises an X-axis servo module mechanism (14) which is arranged on the outer side of the disc and is arranged on the worktable (6), and the connecting end of the X-axis servo module mechanism (14) is connected with a Z-axis servo module mechanism (15);

the Z-axis servo module mechanism (15) is connected with a rotating mechanism (16), the rotating mechanism (16) is connected with a discharging mechanism (17), and the discharging mechanism (17) is connected with a material receiving transfer jig (13).

5. The full-automatic LED lamp module glue filling and pin cutting production line equipment as claimed in claim 2, characterized in that: the material receiving disc (7) is of a four-division structure, four material receiving jigs (12) are arranged, and the four material receiving jigs (12) are respectively located on four product positions of the material receiving disc (7).

6. The full-automatic LED lamp module glue filling and pin cutting production line equipment as claimed in claim 1, wherein: the outer side of discharge mechanism (3) bottom and being located glue-pouring machine body (1) is connected with two backup pads (18), be equipped with material level sensor (19) that are used for accomplishing the detection to the ejection of compact on backup pad (18), two backup pad (18) are located and connect material disc (7) the outside.

7. The full-automatic LED lamp module glue filling and pin cutting production line equipment as claimed in claim 1, wherein: pan feeding mechanism (5) include with connect foot cutter silo (20) in foot cutter body ejection of compact department, foot cutter silo (20) and the outside of being close to row material mechanism (17) are equipped with two connecting plates (21), two one side that connecting plate (21) are close to each other all is equipped with full material detection switch (22) that are used for going up material condition and detect to foot cutter silo (20).

8. The full-automatic LED lamp module glue filling and pin cutting production line equipment as claimed in claim 2, characterized in that: the material receiving disc (7) is arranged on the workbench (6) and below the material receiving disc, a material receiving box (23) used for storing and receiving materials is further arranged on the workbench (6), and the material receiving box (23) is located below the discharging mechanism (3).

9. The full-automatic LED lamp module glue filling and pin cutting production line equipment as claimed in claim 7, wherein: the inclination angle of the material groove (20) of the pin cutting machine is 5-30 degrees.

Technical Field

The invention relates to the technical field, in particular to a production line device for full-automatic LED lamp module glue filling and pin cutting.

Background

At present, current LED lamp module need artifically shift the fashioned LED lamp module of encapsulating to pin cutter department after carrying out the encapsulating, and artifical the transfer not only consumes the manpower, and transfer efficiency is lower simultaneously, and at the in-process that shifts, because there is certain distance between encapsulating machine and the pin cutter, consequently leads to LED lamp module to receive the collision easily and damage at the in-process that shifts, further reduction LED lamp module's machining efficiency. Therefore, the full-automatic LED lamp module glue filling and pin cutting production line equipment is provided.

Disclosure of Invention

The invention aims to provide full-automatic LED lamp module glue filling and pin cutting production line equipment to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a production line equipment of full-automatic LED lamp module encapsulating and pin cutting, is including being used for carrying out the encapsulating machine body of encapsulating to LED lamp module and being used for carrying out the pin machine body that cuts to LED lamp module pin, be equipped with the discharge mechanism who is used for carrying out the supplementary ejection of compact to LED lamp module on the encapsulating machine body, the discharge mechanism below is equipped with the automatic coupling mechanism who is used for carrying out the shift to LED lamp module, automatic coupling mechanism top just is located and is equipped with the pan feeding mechanism that is used for throwing the material to LED lamp module on the pin machine body.

Preferably, the automatic connecting mechanism comprises a workbench arranged between the glue pouring machine body and the pin machine body, and a material receiving disc connected through a cam divider is arranged on the workbench;

an ejection device for ejecting the material is arranged on the outer side of the material receiving disc and positioned on the workbench;

a transfer device for putting the materials into the feeding mechanism is arranged on the outer side of the material receiving disc and close to the feeding mechanism;

the workbench is provided with a touch screen for controlling programs on the workbench, and the automatic connecting mechanism is arranged, so that the automatic connecting function of material transportation between the glue pouring machine body and the pin machine body is realized.

Preferably, the liftout device is including setting up the liftout mechanism that sets up on the workstation and be located the material receiving disc below, be equipped with on the disc and connect the material tool, connect the material tool top to be equipped with and connect material transfer tool, and connect material transfer tool and transfer device to be connected, through the liftout device that is equipped with to make the material connection on the material tool that connects connect on connecing the material transfer tool.

Preferably, the transfer device comprises an X-axis servo module mechanism which is arranged outside the disc and mounted on the workbench, and the connecting end of the X-axis servo module mechanism is connected with a Z-axis servo module mechanism;

z servo module mechanism link of axle is connected with rotary mechanism, and the rotary mechanism link is connected with row material mechanism, arrange material mechanism and connect material transfer tool to be connected, through the transfer device that is equipped with to play the effect of carrying out the transfer to the material.

Preferably, connect the material disc to be four indexing structure, connect the material tool to be equipped with four, four connect the material tool to be located respectively and connect four product positions of material disc, through will connect the material disc to set up to four indexing structure to can play and evenly connect the effect of material to the material.

Preferably, the discharge mechanism bottom just is located the outside of glue-pouring machine body and is connected with two backup pads, be equipped with in the backup pad and be used for accomplishing the level sensor who detects to the ejection of compact, two the backup pad is located connects the material disc outside, through two backup pads and level sensor that are equipped with to play and carry out the effect that detects to the material.

Preferably, pan feeding mechanism includes and connects the foot machine silo of cutting at foot machine body ejection of compact department, the foot machine silo of cutting and the outside of being close to row material mechanism are equipped with two connecting plates, two one side that the connecting plate is close to each other all is equipped with the full material detection switch that is used for carrying out the detection to the foot machine silo material loading state, through the pan feeding mechanism that is equipped with to play the effect of carrying out supplementary pan feeding to the material.

Preferably, on the workstation and be located and connect material disc below and still be equipped with the material receiving box that is used for carrying out the deposit to the material and connects the material, and material receiving box is located the discharge mechanism below, through the material receiving box that is equipped with to when the foot machine body trouble is cut to the rear end, for avoiding anterior segment equipment to shut down, set up procedure conversion button on the touch-sensitive screen interface, when the foot machine body is cut in the operator maintenance, but the manual program of putting into material receiving box to the product that switches over, after equipment maintenance has been repaiied, the normal production procedure of reselection.

Preferably, the inclination angle of the material groove of the pin cutting machine is 5-30 degrees, so that the material groove of the pin cutting machine can stably convey materials.

Compared with the prior art, the invention has the beneficial effects that:

when the automatic butt joint device is used, the function of automatic butt joint between the glue pouring machine body and the pin cutter body is realized, the glue pouring formed materials can be automatically transferred to the corner cutter body, the labor is effectively saved, the transfer distance of the materials is shortened, and the processing efficiency of the LED lamp module is improved.

Drawings

FIG. 1 is a schematic structural view of a glue-pouring machine body and a pin machine body according to the present invention;

FIG. 2 is a top view of the overall structure of the present invention;

FIG. 3 is a schematic view of the overall structure of the present invention;

FIG. 4 is a schematic view of a front view of the working table of the present invention;

FIG. 5 is a schematic view of a worktable according to the present invention;

FIG. 6 is a side view of the worktable of the present invention;

FIG. 7 is a schematic view of the structure of a receiving disc of the present invention;

FIG. 8 is a schematic view of a support plate according to the present invention;

FIG. 9 is a schematic structural view of the ejector mechanism of the present invention;

FIG. 10 is a schematic structural diagram of an X-axis servo module according to the present invention;

FIG. 11 is a schematic view of the trough structure of the pin cutter of the present invention;

FIG. 12 is a schematic view of the structure of the material receiving box of the present invention.

In the figure: 1-glue-pouring machine body; 2-pin machine body; 3-a discharging mechanism; 4-automatic connection mechanism; 5-a feeding mechanism; 6-a workbench; 7-material receiving disc; 8-a material ejecting device; 9-a transfer device; 10-a touch screen; 11-a material ejecting mechanism; 12-a material receiving jig; 13-receiving a material transfer jig; 14-X axis servo module mechanism; 15-Z axis servo module mechanism; 16-a rotation mechanism; 17-a discharge mechanism; 18-a support plate; 19-a level sensor; 20-a feed trough of a pin cutter; 21-a connecting plate; 22-full detection switch; 23-a receiving box.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-12, the present invention provides a technical solution: a full-automatic production line device for LED lamp module glue filling and pin cutting comprises a glue filling machine body 1 for filling glue to LED lamp modules and a pin machine body 2 for cutting pins of the LED lamp modules, the glue-pouring machine body 1 is provided with a discharging mechanism 3 for auxiliary discharging of the LED lamp module, and the discharging mechanism 3 is the existing one which can adsorb or clamp the LED lamp module on the glue-pouring machine body 1, and the mechanism moves to the outer side of the glue-pouring machine body 1, in the application, a sucker is preferably adopted to adsorb the LED lamp module, the height of the sucker is adjusted through the expansion and contraction of the cylinder, meanwhile, the LED lamp module is moved in a way that the screw rod is matched with the motor, an automatic connecting mechanism 4 for transferring the LED lamp module is arranged below the discharging mechanism 3, and a feeding mechanism 5 for feeding the LED lamp module is arranged above the automatic connecting mechanism 4 and on the pin machine body 2.

The automatic connecting mechanism 4 comprises a workbench 6 arranged between the glue pouring machine body 1 and the pin machine body 2, the workbench 6 is provided with material receiving discs 7 connected through a cam divider, the stability and the production efficiency of equipment can be improved by using the cam divider, the material receiving discs 7 are of a four-division structure, four material receiving jigs 12 are arranged, and the four material receiving jigs 12 are respectively positioned on four production positions of the material receiving discs 7;

the material receiving device comprises a material receiving disc 7, an ejection device 8 for ejecting materials is arranged on the outer side of the material receiving disc 7 and on the workbench 6, the ejection device 8 comprises an ejection mechanism 11 which is arranged on the workbench 6 and below the material receiving disc 7, a material receiving jig 12 is arranged on the disc, a material receiving transfer jig 13 is arranged above the material receiving jig 12, the material receiving transfer jig 13 is connected with a transfer device 9, the ejection mechanism 11 is in a mode that a cylinder ejects the material receiving jig 12, namely, the material on the material receiving jig 12 is ejected onto the material receiving transfer jig 13 through the operation of the cylinder, and the material receiving transfer jig 13 is an existing jig capable of adsorbing or clamping materials;

a transfer device 9 for putting materials into the feeding mechanism 5 is arranged on the outer side of the material receiving disc 7 and close to the feeding mechanism 5, the transfer device 9 comprises an X-axis servo module mechanism 14 which is arranged on the outer side of the disc and is installed on the worktable 6, and the connecting end of the X-axis servo module mechanism 14 is connected with a Z-axis servo module mechanism 15;

the connecting end of the Z-axis servo module mechanism 15 is connected with a rotating mechanism 16, the connecting end of the rotating mechanism 16 is connected with a discharging mechanism 17, and the discharging mechanism 17 is connected with the material receiving transfer jig 13;

the X-axis servo module mechanism 14 and the Z-axis servo module mechanism 15 are both conventional mechanisms driven by a servo motor in cooperation with a lead screw, and the rotating mechanism 16 is a conventional rotary transmission mechanism capable of rotating the discharging mechanism 17;

the discharging mechanism 17 is a pushing cylinder and other mechanisms which can separate the materials from the transfer jig in the prior art;

the worktable 6 is provided with a touch screen 10 for controlling programs thereon.

3 bottom of discharge mechanism and the outside that is located glue-pouring machine body 1 are connected with two backup pads 18, be equipped with the level sensor 19 that is used for accomplishing the detection to the ejection of compact in the backup pad 18, two backup pad 18 is located and connects the material disc 7 outside, and then makes backup pad 18 carry out signal interaction with the butt joint equipment, prevents the maloperation, and the butt joint equipment operating cycle is 4S, 1PCS S promptly, satisfies the production demand.

The pan feeding mechanism 5 includes and is connected at the foot cutter silo 20 of the foot cutter body ejection of compact department, the inclination of foot cutter silo 20 is 5-30, foot cutter silo 20 just is close to the outside of arranging material mechanism 17 and is equipped with two connecting plates 21, two one side that connecting plate 21 is close to each other all is equipped with the full charge detection switch 22 that is used for detecting material state on the foot cutter silo 20.

The utility model discloses a manual operation, including workstation 6, material receiving disc 7, material receiving disc, touch-sensitive screen 10, material receiving disc 23, material discharging mechanism 3, when rear end pin cutter body trouble, for avoiding anterior segment equipment to shut down, set up procedure conversion button on the interface of touch-sensitive screen 10, when the operator maintains the pin cutter body, but manual switch-over puts into the procedure of material receiving disc 23 to the product, after the equipment dimension was repaiied, reselect normal production procedure, the material receiving disc is connected with the material receiving disc 7, and material receiving disc 23 is connected with the material receiving disc.

The working principle is as follows: after the LED lamp module is glued on glue filling machine body 1 and is accomplished, discharge mechanism 3 removes the material to the outside of glue filling machine body 1, two level sensor 19 detect the material and remove to required position after simultaneously, connect the material carousel on the material receiving corresponding material receiving tool 12 remove to the material below, discharge mechanism 3 places the material on connecing material tool 12 with the material stability simultaneously, afterwards, through connecing material disc 7 to rotate, rotate the material to connect material transfer tool 13 top, and through liftout mechanism 11 with connect material tool 12 on material ejecting to connect material transfer tool 13 on, and through transfer device 9 operation, further transport the material to cutting foot machine silo 20, place the material behind cutting foot machine silo 20, realize carrying out further transportation through cutting foot machine silo 20 and shift the material.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.