阅读说明：本技术 一种减速机的自镗加工装置 (Self-boring machining device of speed reducer ) 是由 杜璋明 于 2021-06-16 设计创作，主要内容包括：本发明涉及减速机加工技术领域,且公开了一种减速机的自镗加工装置,包括机壳,所述机壳中部右侧固定连接有固定座,固定座中部活动连接有输出轴,固定座中部活动连接有检测机构,检测机构包括导座,导座与固定座固定连接,导座中部通过检测弹簧活动连接有竖杆,导座中部开设有与竖杆相适配的槽,用于安装竖杆,方便竖杆移动,竖杆顶部活动连接有滚轮,用于减小摩擦力,降低能源消耗,竖杆中部固定连接有移动盘。减速机运行时带动镗削机构运行,镗削机构运行的过程中切削减速机安装面,实现自镗功能,提高设备安装精度；镗削机构错位时触发检测机构,实现自动检测错位功能,提高设备稳定性。(The invention relates to the technical field of speed reducer machining, and discloses a self-boring machining device of a speed reducer, which comprises a casing, wherein a fixed seat is fixedly connected to the right side of the middle part of the casing, an output shaft is movably connected to the middle part of the fixed seat, a detection mechanism is movably connected to the middle part of the fixed seat, the detection mechanism comprises a guide seat, the guide seat is fixedly connected with the fixed seat, a vertical rod is movably connected to the middle part of the guide seat through a detection spring, a groove matched with the vertical rod is formed in the middle part of the guide seat and used for installing the vertical rod and facilitating the movement of the vertical rod, rollers are movably connected to the top of the vertical rod and used for reducing friction force and reducing energy consumption, and a moving disc is fixedly connected to the middle part of the vertical rod. The speed reducer drives the boring mechanism to operate when in operation, and the mounting surface of the speed reducer is cut in the operation process of the boring mechanism, so that the self-boring function is realized, and the mounting precision of equipment is improved; the detection mechanism is triggered when the boring mechanism is dislocated, the function of automatically detecting the dislocation is realized, and the stability of the equipment is improved.)

1. The utility model provides a self-boring processingequipment of speed reducer, includes casing (1), its characterized in that: casing (1) middle part right side fixedly connected with fixing base (2), fixing base (2) middle part swing joint has output shaft (3), fixing base (2) middle part swing joint has detection mechanism (4), detection mechanism (4) are including leading seat (41), leading seat (41) and fixing base (2) fixed connection, leading seat (41) middle part has montant (43) through detecting spring (42) swing joint, the groove with montant (43) looks adaptation is seted up at leading seat (41) middle part, montant (43) top swing joint has gyro wheel (44), montant (43) middle part fixedly connected with removes dish (45).

2. The self-boring machining device of a speed reducer of claim 1, characterized in that: the boring mechanism (5) is fixedly connected to the middle of the output shaft (3), the boring mechanism (5) comprises a cutter head (51), the cutter head (51) is fixedly connected with the output shaft (3), a cutter rest (52) is fixedly connected to the top of the cutter head (51), a blade (53) is fixedly connected to the front of the cutter rest (52), a groove matched with the blade (53) is formed in the front of the cutter rest (52), a detection ring (54) is fixedly connected to the left side of the cutter head (51), and the detection ring (54) is movably connected with the fixed seat (2).

3. The self-boring machining device of a speed reducer of claim 1, characterized in that: detection mechanism (4) inner swing joint has warning mechanism (6), warning mechanism (6) include fly leaf (61), fly leaf (61) and montant (43) fixed connection, fly leaf (61) inboard fixedly connected with movable terminal (62), fly leaf (61) outside swing joint has protecting crust (63), protecting crust (63) inboard swing joint has depression bar (64), depression bar (64) outer lane swing joint has reset spring (65), depression bar (64) top fixedly connected with clamp plate (66), the position fixedly connected with fixed terminal (67) relative with movable terminal (62) in the clamp plate (66) outside, fixed terminal (67) and movable terminal (62) contact back trigger alarm.

4. The self-boring machining device of a speed reducer of claim 2, characterized in that: detection mechanism (4) middle part swing joint has the top to stretch mechanism (7), the top is stretched mechanism (7) and is included guide ring (71), guide ring (71) and fixing base (2) fixed connection, guide ring (71) swing joint has first connecting rod (72), the groove with first connecting rod (72) looks adaptation is seted up at guide ring (71) middle part, first connecting rod (72) and removal dish (45) swing joint, the one end swing joint that removal dish (45) were kept away from in first connecting rod (72) has second connecting rod (73), the one end swing joint that first connecting rod (72) were kept away from in second connecting rod (73) has third connecting rod (74), the equal swing joint in third connecting rod (74) both ends has horizontal pole (75), the one end and the removal dish (45) fixed connection of third connecting rod (74) are kept away from in horizontal pole (75).

Technical Field

The invention relates to the technical field of speed reducer machining, in particular to a self-boring machining device for a speed reducer.

Background

The high-end equipment manufacturing industry refers to the industry for producing and manufacturing advanced industrial facility equipment with high technology and high added value. The high-end equipment mainly comprises high-technology high-value-added equipment required by transformation and upgrade of the traditional industry and development of the strategic emerging industry. The high-end equipment manufacturing industry is a strategic emerging industry which takes high and new technology as a lead, is in the high end of a value chain and the core link of an industrial chain, determines the comprehensive competitiveness of the whole industrial chain, is a ridge beam of a modern industrial system, and is an engine for promoting transformation and upgrading of industry.

The most main power source in the high-end equipment manufacturing industry is the motor, but the motor can be used only by matching with the speed reducer in the using process, the speed reducer is an independent closed transmission device between the prime motor and the working machine, and is an independent part consisting of gear transmission, worm transmission and gear-worm transmission which are enclosed in the rigid shell and used for reducing the rotating speed and increasing the torque so as to meet the requirements of various working machines.

The speed reducer on the market at present needs to be connected with driven equipment at the output, not only axial links to each other but also radial positioning, has higher machining precision requirement to the speed reducer output like this, and this type of speed reducer is at present after the assembly finishes, often has the problem that the location tang axiality on output shaft and the box installation face is not up to standard, the straightness is not good that hangs down, cause product quality unqualified, current self-boring processingequipment leads to output shaft and boring cutter position to appear the deviation because of long-time use or installation problem, and then cause the damage to equipment, influence production efficiency.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a self-boring machining device of a speed reducer, which has the advantages of automatically detecting the position of a boring cutter and improving the production efficiency and stability of equipment, and solves the problems of insufficient installation precision and low production efficiency of an output shaft and a box body of the existing equipment.

(II) technical scheme

In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a speed reducer from boring processingequipment, which comprises a housing, casing middle part right side fixedly connected with fixing base, fixing base middle part swing joint has the output shaft, fixing base middle part swing joint has detection mechanism, detection mechanism includes the guide seat, guide seat and fixing base fixed connection, the guide seat middle part has the montant through detecting spring swing joint, the guide seat middle part is seted up the groove with montant looks adaptation, be used for installing the montant, make things convenient for the montant to remove, montant top swing joint has the gyro wheel, be used for reducing frictional force, reduce energy consumption, montant middle part fixedly connected with removes the dish.

Further, output shaft middle part fixedly connected with boring mechanism, boring mechanism include the blade disc, blade disc and output shaft fixed connection for it is rotatory to drive the blade disc, blade disc top fixedly connected with knife rest, the positive fixedly connected with blade of knife rest, the knife rest openly set up with the groove of blade looks adaptation for the installation blade makes things convenient for the blade location, blade disc left side fixedly connected with detects the ring, detects ring and fixing base swing joint, is used for detecting the position of blade disc.

Further, there is warning mechanism detection mechanism inner swing joint, warning mechanism includes the fly leaf, fly leaf and montant fixed connection for drive the fly leaf and remove, the inboard fixedly connected with movable terminal of fly leaf, the fly leaf outside swing joint has the protecting crust, the inboard swing joint of protecting crust has the depression bar, depression bar outer lane swing joint has reset spring, be used for driving the depression bar and reset, depression bar top fixedly connected with clamp plate, the clamp plate outside and the relative position fixedly connected with fixed terminal of movable terminal, the alarm is triggered after fixed terminal and movable terminal contact, be used for reminding workman's maintenance.

Further, detection mechanism middle part swing joint has the top to stretch the mechanism, the top is stretched the mechanism and is included the guide ring, guide ring and fixing base fixed connection, guide ring swing joint has first connecting rod, the groove with first connecting rod looks adaptation is seted up to the guide ring middle part, be used for installing first connecting rod, make things convenient for first connecting rod to remove, first connecting rod and frisbee swing joint, be used for driving first connecting rod to remove, the one end swing joint that the frisbee was kept away from to first connecting rod has the second connecting rod, the one end swing joint that first connecting rod was kept away from to the second connecting rod has the third connecting rod, the equal swing joint in third connecting rod both ends has the horizontal pole, the one end and frisbee fixed connection that the third connecting rod was kept away from to the horizontal pole, be used for driving the montant and remove.

(III) advantageous effects

Compared with the prior art, the invention provides a self-boring machining device of a speed reducer, which has the following beneficial effects:

1. this self-boring processingequipment of speed reducer drives the cutter head rotatory through the output shaft rotation, and the cutter head is rotatory in-process to drive the knife rest rotatory, and the in-process drive blade of knife rest rotation is rotatory, and the installation face of the rotatory in-process cutting casing of blade, the installation face of casing improve the axiality and the straightness that hangs down of equipment output shaft and casing through the cutting back, and then improve equipment precision and stability.

2. This self-boring processingequipment of speed reducer, drive after blade disc and output shaft dislocation and detect the ring and remove, the in-process that detects the ring and remove drives the gyro wheel and removes, the in-process that the gyro wheel removed drives the montant and moves to the inboard, the in-process that the montant removed drives the fly leaf and removes, the in-process that the fly leaf removed drives the movable terminal and removes inwards, the in-process that the movable terminal removed is close to fixed terminal, the movable terminal triggers the alarm after contacting with fixed terminal, realize automated inspection blade disc position and autoalarm function, improve equipment stability and production efficiency.

3. This self-boring processingequipment of speed reducer, the in-process that removes through the montant drives the frid and moves to the inboard, the in-process that the frid removed drives first connecting rod and moves, the in-process that first connecting rod moved drives the second connecting rod and moves, the in-process that the second connecting rod moved drives the third connecting rod and moves to the outside, the in-process that the third connecting rod moved drives the horizontal pole and moves to the outside, the in-process that the horizontal pole removed drives the frid and moves, realize the function that automatic supplementary detection mechanism resets, improve equipment stability and production efficiency.

Drawings

FIG. 1 is a schematic cross-sectional view of the front view structure of the present invention.

FIG. 2 is a right-view schematic diagram of the fixing base and the connecting structure thereof according to the present invention.

FIG. 3 is an enlarged view of the portion A shown in FIG. 2 according to the present invention.

FIG. 4 is an enlarged view of the portion B shown in FIG. 3 according to the present invention.

In the figure: 1. a housing; 2. a fixed seat; 3. an output shaft; 4. a detection mechanism; 41. a guide seat; 42. detecting a spring; 43. a vertical rod; 44. a roller; 45. a movable tray; 5. a boring mechanism; 51. a cutter head; 52. a tool holder; 53. a blade; 54. a detection ring; 6. a warning mechanism; 61. a movable plate; 62. a movable terminal; 63. a protective shell; 64. a pressure lever; 65. a return spring; 66. pressing a plate; 67. a fixed terminal; 7. a jacking mechanism; 71. a guide ring; 72. a first link; 73. a second link; 74. a third link; 75. a cross bar.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The first embodiment is as follows:

please refer to fig. 2, a self-boring processing device of speed reducer, which comprises a housing 1, a fixed seat 2 fixedly connected to the right side of the middle part of the housing 1, an output shaft 3 movably connected to the middle part of the fixed seat 2, a detection mechanism 4 movably connected to the middle part of the fixed seat 2, the detection mechanism 4 includes a guide seat 41, the guide seat 41 is fixedly connected to the fixed seat 2, a vertical rod 43 is movably connected to the middle part of the guide seat 41 through a detection spring 42, a groove matched with the vertical rod 43 is formed in the middle part of the guide seat 41, the guide seat is used for installing the vertical rod 43, the vertical rod 43 is convenient to move, a roller 44 is movably connected to the top of the vertical rod 43, the friction force is reduced, the energy consumption is reduced, and a movable plate 45 is fixedly connected to the middle part of the vertical rod 43.

The speed reducer drives the boring mechanism 5 to operate when in operation, and the mounting surface of the speed reducer is cut in the operation process of the boring mechanism 5, so that the self-boring function is realized, and the mounting precision of equipment is improved; the detection mechanism 4 is triggered when the boring mechanism 5 is dislocated, so that the function of automatically detecting the dislocation is realized, and the stability of the equipment is improved; the detection mechanism 4 triggers the jacking mechanism 7 in the moving process, so that the auxiliary reset function is realized, and the production efficiency of the equipment is improved.

In addition, when the detection mechanism 4 operates, the warning mechanism 6 is triggered, the automatic alarm reminding function is realized, and the production efficiency of the equipment is improved.

Further, the inner swing joint of detection mechanism 4 has warning mechanism 6, warning mechanism 6 includes fly leaf 61, fly leaf 61 and montant 43 fixed connection, be used for driving fly leaf 61 to remove, the inboard fixedly connected with movable terminal 62 of fly leaf 61, fly leaf 61 outside swing joint has protecting crust 63, the inboard swing joint of protecting crust 63 has depression bar 64, depression bar 64 outer lane swing joint has reset spring 65, be used for driving depression bar 64 to reset, depression bar 64 top fixedly connected with clamp plate 66, the clamp plate 66 outside and the relative position fixedly connected with fixed terminal 67 with movable terminal 62, alarm is triggered after fixed terminal 67 and the contact of movable terminal 62, be used for reminding workman's maintenance.

When the boring mechanism 5 is dislocated, the detection mechanism 4 is triggered, and then the warning mechanism 6 is triggered, so that the functions of automatic dislocation detection and warning reminding are realized, and the equipment stability and the production efficiency are improved; particularly, cutter head 51 and output shaft 3 drive after misplacing and detect ring 54 and move, the in-process that detects ring 54 and move drives gyro wheel 44 and moves, the in-process that gyro wheel 44 moved drives montant 43 and moves to the inboard, the in-process that montant 43 moved drives fly leaf 61 and moves, the in-process that fly leaf 61 moved drives movable terminal 62 and moves inwards, the in-process that movable terminal 62 moved is close to fixed terminal 67, movable terminal 62 triggers the alarm after contacting with fixed terminal 67, realize automated inspection cutter head 51 position and automatic alarm function, improve equipment stability and production efficiency.

Example two:

please refer to fig. 1-4, a self-boring processing device of a speed reducer, which comprises a housing 1, a fixed seat 2 fixedly connected to the right side of the middle part of the housing 1, an output shaft 3 movably connected to the middle part of the fixed seat 2, a detection mechanism 4 movably connected to the middle part of the fixed seat 2, the detection mechanism 4 comprises a guide seat 41, the guide seat 41 is fixedly connected to the fixed seat 2, a vertical rod 43 is movably connected to the middle part of the guide seat 41 through a detection spring 42, a groove matched with the vertical rod 43 is formed in the middle part of the guide seat 41, the groove is used for installing the vertical rod 43, the vertical rod 43 is convenient to move, a roller 44 is movably connected to the top of the vertical rod 43, the roller is used for reducing friction force and energy consumption, and a movable plate 45 is fixedly connected to the middle part of the vertical rod 43.

The middle part of the output shaft 3 is fixedly connected with a boring mechanism 5, the boring mechanism 5 comprises a cutter disc 51, the cutter disc 51 is fixedly connected with the output shaft 3 and is used for driving the cutter disc 51 to rotate, the top part of the cutter disc 51 is fixedly connected with a cutter rest 52, the front surface of the cutter rest 52 is fixedly connected with a blade 53, the front surface of the cutter rest 52 is provided with a groove matched with the blade 53 and is used for installing the blade 53, the blade 53 is convenient to position, the left side of the cutter disc 51 is fixedly connected with a detection ring 54, the detection ring 54 is movably connected with a fixed seat 2 and is used for detecting the position of the cutter disc 51, the inner end of the detection mechanism 4 is movably connected with a warning mechanism 6, the warning mechanism 6 comprises a movable plate 61, the movable plate 61 is fixedly connected with a vertical rod 43 and is used for driving the movable plate 61 to move, the inner side of the movable plate 61 is fixedly connected with a movable terminal 62, the outer side of the movable plate 61 is movably connected with a protective shell 63, the inner side of the protective shell 63 is movably connected with a pressure rod 64, and the outer ring of the pressure rod 64 is movably connected with a reset spring 65, the alarm is used for driving the pressing rod 64 to reset, the pressing plate 66 is fixedly connected to the top of the pressing rod 64, the fixed terminal 67 is fixedly connected to the outer side of the pressing plate 66 and the position opposite to the movable terminal 62, and the alarm is triggered after the fixed terminal 67 is contacted with the movable terminal 62 and used for reminding workers of maintenance.

Mechanism 7 is stretched on detection mechanism 4 middle part swing joint has the top, mechanism 7 is stretched on the top includes guide ring 71, guide ring 71 and fixing base 2 fixed connection, guide ring 71 swing joint has first connecting rod 72, the groove with first connecting rod 72 looks adaptation is seted up at guide ring 71 middle part, be used for installing first connecting rod 72, make things convenient for first connecting rod 72 to remove, first connecting rod 72 and carriage plate 45 swing joint, be used for driving first connecting rod 72 to remove, the one end swing joint that first connecting rod 72 kept away from carriage plate 45 has second connecting rod 73, the one end swing joint that first connecting rod 72 was kept away from to second connecting rod 73 has third connecting rod 74, the equal swing joint in third connecting rod 74 both ends has horizontal pole 75, the one end and the carriage plate 45 fixed connection of third connecting rod 74 are kept away from to horizontal pole 75, be used for driving montant 43 to remove.

The working principle is as follows: the output shaft 3 rotates to drive the cutter disc 51 to rotate, the cutter holder 52 is driven to rotate in the rotating process of the cutter disc 51, the cutter blade 53 is driven to rotate in the rotating process of the cutter holder 52, the installation surface of the machine shell 1 is cut in the rotating process of the cutter blade 53, the coaxiality and the verticality of the output shaft 3 of the equipment and the machine shell 1 are improved through cutting the installation surface of the machine shell 1, and then the precision and the stability of the equipment are improved.

Cutter head 51 and output shaft 3 drive behind the dislocation and detect ring 54 and remove, the in-process that detects ring 54 and remove drives gyro wheel 44 and removes, the in-process that gyro wheel 44 removed drives montant 43 and moves to the inboard, the in-process that montant 43 removed drives fly leaf 61 and removes, the in-process that fly leaf 61 removed drives movable terminal 62 and moves inwards, the in-process that movable terminal 62 removed is close to fixed terminal 67, movable terminal 62 triggers the alarm after with the contact of fixed terminal 67, realize automated inspection cutter head 51 position and automatic alarm function, improve equipment stability and production efficiency.

The in-process that montant 43 removed drives movable disc 45 and moves to the inboard, the in-process that movable disc 45 removed drives first connecting rod 72 and moves, the in-process that first connecting rod 72 removed drives second connecting rod 73 and moves, the in-process that second connecting rod 73 removed drives third connecting rod 74 and moves to the outside, the in-process that third connecting rod 74 removed drives horizontal pole 75 and moves to the outside, the in-process that horizontal pole 75 removed drives movable disc 45 and moves, realize the function that automatic supplementary detection mechanism 4 resets, improve equipment stability and production efficiency.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.