阅读说明：本技术 箱体之结构 (Structure of box body ) 是由 林明阳 于 2019-10-17 设计创作，主要内容包括：一种箱体之结构,选择以PET纤维或选择以PET纤维加PP纤维为原料制备为不织布层块,再经过烘烤及冷模压制成型的箱体,该箱体由一左壳体及一右壳体并接组成,该左壳体及该右壳体是分开制造成型,再并接成为内部具一容置空间的箱体,该左壳体区分成左顶壁、左侧壁及左底壁,该左顶壁、左侧壁及左底壁是连续延伸成型；该右壳体区分成右顶壁、右侧壁及右底壁,该右顶壁、右侧壁及右底壁是连续延伸成型；该左顶壁、右顶壁及左底壁、右底壁成型后的单位面积重量为1200～2000g/m～2；该左侧壁、右侧壁的单位面积重量为600～1200g/m～2。(A structure of a box body, choose to regard PET fiber or choose to regard PET fiber and PP fiber as raw materials to prepare into the non-woven fabric layer block, pass the baking and cold mould pressing molded box body, the box body is made up of a left body and a right body and connect in parallel, the left body and the right body are made separately and shaped, and then connect in parallel and become the box body with a space of containing inside, the left body area is divided into left roof, left sidewall and left bottom wall, the left roof, left sidewall and left bottom wall extend and shape continuously; the right shell area is divided into a right top wall, a right side wall and a right bottom wall, and the right top wall, the right side wall and the right bottom wall are continuously formed in an extending mode; the molded left top wall, right top wall, left bottom wall and right bottom wall have a weight of 1200-2000 g/m 2 (ii) a The weight of the left and right side walls per unit area is 600-1200 g/m 2 。)

1. A box structure is composed of a left shell and a right shell connected in parallel, the left shellThe body and the right shell are manufactured and molded separately and then are connected into a box body with an accommodating space inside, the left shell is divided into a left top wall, a left side wall and a left bottom wall, and the left top wall, the left side wall and the left bottom wall are formed by continuous extension; the right shell area is divided into a right top wall, a right side wall and a right bottom wall, and the right top wall, the right side wall and the right bottom wall are continuously formed in an extending mode; selecting PET fibers or selecting PET fibers and PP fibers as raw materials in the manufacturing process, stirring and stacking the fibers selected as the raw materials, and preparing the fibers into non-woven fabric layer blocks; the left shell and the right shell are formed by baking and cold die pressing; the method is characterized in that: the molded left top wall, right top wall, left bottom wall and right bottom wall have a weight of 1200-2000 g/m²(ii) a The weight of the left and right side walls per unit area is 600-1200 g/m²。

2. The structure of a cabinet as claimed in claim 1, wherein: the left top wall, the right top wall, the left bottom wall and the right bottom wall have higher density after being molded than the left side wall and the right side wall.

3. The structure of a cabinet as claimed in claim 1, wherein: a surface film is selectively attached to the outer surface of the non-woven fabric layer block.

4. The structure of a cabinet as claimed in claim 3, wherein: the surface film is a polyethylene film, and the thickness of the surface film is between 0.009mm and 0.1 mm.

[ technical field ] A method for producing a semiconductor device

The invention relates to a box structure, which is a box formed by preparing non-woven fabric layer blocks from fiber raw materials, baking and performing cold die pressing, and is mainly characterized in that the weight and density of the top wall and the bottom wall of the box are larger than those of the side walls.

[ background of the invention ]

The box body is formed by forming an outer shell with proper hardness on the outer part, so that a three-dimensional accommodating space for accommodating articles is formed inside the box body, and the hard shell luggage case and the bicycle carrying compartment are both the box body in a real life environment.

The conventional box body is generally composed of at least one set of (two) outer shells, a joint zipper, a carrying handle and a set of (four) rollers, wherein the set of outer shells are generally two concave outer shells with symmetrical appearances, the internal accommodating space parts of the two outer shells are oppositely arranged during assembly, and then one part of the edge strip at one side (rear side) is mutually pivoted and jointed, so that the two outer shells can be opened and closed preliminarily; the jointing zipper is connected between the other edge strips, so that when the two outer shells are closed, the box body can be sealed by operating the jointing zipper; the lifting handle is assembled on the top surface of one of the outer shells so as to be convenient for lifting the integral box body; the group (four) of rollers are all assembled on the bottom surfaces of the two outer shells so as to be convenient for pulling or pushing the integral box body to move. If the conventional trunk is assembled into a luggage case, a movable and stretchable pull rod is further installed inside one of the outer shells, so that a user can pull the pull rod and roll the set of rollers when moving on foot, thereby achieving the effect of conveniently pulling the integral trunk to move on foot. In the case of the conventional box structure, the outer housing is undoubtedly the most important component, and the outer housing must have a suitable rigidity to separate an internal accommodating space, and at the same time, the outer housing must have a strong strength to resist falling and impact.

The outer casing of the conventional case structure is made of one or more of PP (Polypropylene), ABS (Acrylonitrile Butadiene Styrene), ABS + PC (Acrylonitrile Butadiene Styrene + Polycarbonate), 100% PC (Polycarbonate) or al-mg (aluminum magnesium alloy), wherein PP, ABS + PC and PC are plastic resin materials, and al-mg is metal material. The conventional case body structure has a small proportion of the case body made of aluminum-magnesium alloy, and most of the case body structures are made of PP, ABS + PC or PC. Since PP, ABS + PC, PC are all plastic materials, so the manufacturing is mostly performed by plastic injection molding technology (partially by using plastic vacuum molding technology), when performing plastic injection molding technology, a precise mold for plastic molding must be developed first, and then the mold on the plastic injection molding machine frame is used to heat the plastic material in the plastic injection molding machine to be liquid fluid, and then high pressure is applied to push the liquid fluid plastic to enter the molding part through the flow channel of the mold to mold the desired outer shell.

The outer shell of the box body structure made of resin material is manufactured by the manufacturing technology and articles for a long time, but researches in recent years show that the plastic products made of resin material have the industrial pollution problems of easy release of toxin to cause serious pollution to the environment, difficult recycling after destruction, difficult treatment of recycling and decomposition, huge recycling and treatment cost and the like, and particularly have serious damage to the global environment protection for many years due to the huge quantity of various plastic products, so various plastic products made of resin material are also popular. In addition, in order to form the outer shell, a high-pressure and high-heat resistant precision forming mold must be developed, and a large-sized plastic injection molding machine must be used for forming (the volume of the outer shell of the box body is large), so that the manufacturing cost of the box body is greatly increased, and the selling price of the box body is high; furthermore, when the outer casing of the plastic box is manufactured by plastic injection molding technology, the outer casing is limited by the plastic injection capability and the cooling change rate after molding, the thickness of the outer casing must be consistent and cannot be excessively thickened, so that the strength of the top wall and the bottom wall of the plastic box cannot be improved, and when the plastic box is impacted or dropped (particularly when luggage is dropped during boarding and alighting), the plastic box is feared to be broken and damaged, and the strength of the plastic box is gradually reduced due to impact even if the plastic box is not broken. When the diapire of plastics box can't increase thickness (intensity), the gyro wheel that the bottom half was installed can depend on unstable condition, when meeting the load and reaching the limit, causes the gyro wheel to produce outward partial phenomenon because of the diapire collapses promptly, and the gyro wheel is easy to break down because of long-time atress is uneven after the use day. When the top wall of the plastic box body cannot increase the thickness (strength), the joint of the handle and the top wall is broken due to frequent pulling after the use because the top part is pulled once when the handle is pulled. All of the problems of the conventional plastic box that the bottom rollers are easy to break and the joint of the top is easy to break are caused by the thin bottom wall and the thin top wall (which cannot be thickened).

Obviously, the above problems need to be improved.

[ summary of the invention ]

The purpose of the invention is that: 1. provides a box structure that can reduce the manufacturing cost and enhance the strength. 2. Provides a box structure which is made of environment-friendly recycled materials and can maintain the environment as much as possible.

To achieve the above objects, the present invention provides a box structure, which comprises a left housing and a right housing connected in parallel, wherein the left housing and the right housing are separately manufactured and formed, and then connected in parallel to form a box with an accommodating space therein, the left housing is divided into a left top wall, a left side wall and a left bottom wall, and the left top wall, the left side wall and the left bottom wall are continuously formed by extension; the right shell area is divided into a right top wall, a right side wall and a right bottom wall, and the right top wall, the right side wall and the right bottom wall are continuously formed in an extending mode; in the manufacturing process, PET (polyethylene terephthalate) fibers or PET fibers and PP (polypropylene) fibers are selected as raw materials, and the fibers selected as the raw materials are stirred and stacked to prepare a non-woven fabric layer block; the left shell and the right shell are formed by baking and cold die pressing; is characterized in that: the molded left top wall, right top wall, left bottom wall and right bottom wall have a weight of 1200-2000 g/m²(ii) a The weight of the left and right side walls per unit area is 600-1200 g/m²。

In the above-mentioned box structure, the density of the left top wall, the right top wall, the left bottom wall and the right bottom wall after molding is greater than that of the left side wall and the right side wall.

In the above-mentioned box structure, a surface film (film) is selectively adhered on the outer surface of the non-woven fabric layer block.

In the structure of the box, the surface film can be a polyethylene film with a thickness of 0.009 mm-0.1 mm.

The invention has the advantages and beneficial effects that:

1. the box body of the invention is formed by using fiber as raw material through non-woven fabric manufacturing technique and cold die pressing technique, so the density and thickness of the formed box body can be adjusted, unlike the box body manufactured by the conventional plastic injection molding technique using resin material, the thickness and density of the box body are limited and consistent.

2. The structure of the box body of the present invention can be selectively thickened at a specific position (e.g. t)₁≧t₂Therefore, the strength can be adjusted and increased to greatly reduce the possibility of being broken and damaged by the impact.

3. The structure of the box body of the invention can increase the weight of the unit area of the box body aiming at the specific part and can also increase the thickness of the box body aiming at the specific part, so that the specific part is stronger and has better impact resistance.

4. The structure of the box body of the invention takes fiber as raw material, and is formed by non-woven fabric manufacturing technology and cold die pressing technology, so after the complete forming, the wall body is actually entangled by the fiber, and is formed by fusion, hot drying and rolling, so the wall body can be relatively compact and has impact resistance.

5. The structure of the box body of the invention is formed by the non-woven fabric manufacturing technology and the cold die pressing technology, the wall body is in a compact and water-tight state, and if the surface film (film) is selectively attached in the manufacturing process, the box body has the effects of water resistance and wall body tightening.

[ description of the drawings ]

Fig. 1 is a perspective view showing a first embodiment of the present invention.

Fig. 2 shows a longitudinal section through a first embodiment of the invention.

Fig. 3 is a perspective view showing a second embodiment of the present invention.

Fig. 4 shows a longitudinal section through a second embodiment of the invention.

FIG. 5 is a block diagram of a process according to an embodiment of the present invention.

The numbers in the figures illustrate the following:

left top wall 11 and left side wall 12 of left shell 10 of luggage case 1

Left bottom wall 13, right shell 20, right top wall 21 and right side wall 22

Right bottom wall 23

[ detailed description ] embodiments

The present invention discloses a structure of a case, which is described with reference to a luggage case as an embodiment. Referring to fig. 1 and 2, a first embodiment is a box body shown as a luggage case 1, the luggage case 1 is mainly composed of a left shell 10 and a right shell 20 connected in parallel, the left shell 10 and the right shell 20 are separately manufactured and molded, and then connected to form a box body with an accommodating space inside, the left shell 10 can be divided into different parts of a left top wall 11, a left side wall 12 and a left bottom wall 13, and the left top wall 11, the left side wall 12 and the left bottom wall 13 are in a continuous extending molding state; in the same structure, the right housing 20 is continuously extended and formed, but can be divided into different parts of the right top wall 21, the right side wall 22 and the right bottom wall 23; the left housing 10 and the right housing 20 are both made by non-woven fabric manufacturing technique.

Next, referring to fig. 3 and 4, the second embodiment is also a case body shown as a luggage case 1, except that the luggage case 1 shown in fig. 3 and 4 is provided with a pull rod, the luggage case 1 of the second embodiment is also composed of a left case 10 and a right case 20 connected in parallel, the left case 10 and the right case 20 are separately manufactured and formed and then connected to form a case body with an accommodating space therein, the left case 10 can be divided into different parts of a left top wall 11, a left side wall 12 and a left bottom wall 13, and the left top wall 11, the left side wall 12 and the left bottom wall 13 are in a continuous extension forming state; in the same structure, the right housing 20 is continuously extended and formed, but can be divided into different parts of the right top wall 21, the right side wall 22 and the right bottom wall 23; the left housing 10 and the right housing 20 are both made by non-woven fabric manufacturing technique.

As shown in fig. 5, in order to achieve light weight and enhance strength, the present invention selects PET fibers (polyethylene terephthalate/Polypropylene) as raw materials, or selects PET fibers and PP fibers (Polypropylene/Polypropylene) as raw materials, fully stirs and deposits the selected raw materials, and prepares the fibers into non-woven fabric layer blocks by non-woven fabric manufacturing technology, wherein the thickness of the non-woven fabric layer blocks is increased at the positions to be formed into the left and right top walls 11, 21 and the left and right bottom walls 13, 23; then, a surface film (film) can be selectively pasted on the outer side surface of the non-woven fabric layer block, the surface film can be a polyethylene film, the thickness of the surface film is between 0.009mm and 0.1mm, and the surface film is called as "- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -; if the surface layer film is adhered, the surface layer film is still called a non-woven fabric layer block; then, the non-woven fabric layer block (whether the surface film is adhered or not) is sent to a baking oven for fully baking to soften the non-woven fabric layer block, and the baking mode is preferably planar pressing type baking; then, the fully baked non-woven fabric layer blocks are sent into a forming die and are pressed and formed into a left shell 10 and a right shell 20 with expected shapes through a cold die; finally, the molded left shell 10 and right shell 20 can be assembled into the trunk of the luggage 1.

Because the fibers selected as raw materials are in a fluffy state when being stirred and piled up, the weight of the unit plane is relatively lightest, the total height (thickness) is relatively high and the density is relatively minimum, then when the fibers are prepared into the non-woven fabric layer block by the non-woven fabric manufacturing technology, the weight of the unit plane is relatively increased, the thickness (height) is relatively reduced and the density is relatively increased, and the parts which are prepared into the left and right top walls 11 and 21 and the left and right bottom walls 13 and 23 can have higher weight of the unit plane because the fiber thickness is increased previously; finally, after the baking and the cold die pressing, since the fibers are in a fused state, the weight per plane is relatively increased, the thickness (height) is relatively reduced, and the density is relatively increased, and the portions formed into the left and right top walls 11 and 21 and the left and right bottom walls 13 and 23 are extruded to have the same thickness, but have a higher density, in other words, the portions formed into the left and right top walls 11 and 21 and the left and right bottom walls 13 and 23 have a higher strength.

The invention aims to improve the strength of the luggage case 1, so that the luggage case is not bakedIn the process of feeding the woven fabric layer block into the forming mold for cold mold pressing forming, the forming pressure and forming time of the forming mold must be adjusted, so that the formed left shell 10 and right shell 20 can be adjusted to have different thicknesses and densities as required. For example: since the luggage case 1 is easy to fall and impact in use, the left and right top walls 11, 21 and the left and right bottom walls 13, 23 are located at the corners, so the design choice can be made to shape the left and right top walls 11, 21 and the left and right bottom walls 13, 23 with relatively high density, for example: the molded product has a weight per unit area of 1200 to 2000g/m²Thickness t₁The density is 1200-2000 g/m³Then, the portions of the left and right side walls 12, 22 are formed to have a relatively small density, for example: the molded product has a weight per unit area of 600 to 1200g/m²Thickness t₂The density is 600 to 1200g/m³After such distinction, it is obvious that the left and right top walls 11, 21 and the left and right bottom walls 13, 23 are made of relatively better strong material and can be more impact-resistant. Of course, in the case that the density of the left and right top walls 11, 21 and the left and right bottom walls 13, 23 is higher than that of the left and right side walls 12, 22, the thickness of the left and right top walls 11, 21 and the left and right bottom walls 13, 23 can also be selectively increased (i.e. let t be₁≧t₂) Making it stronger, but this is not an absolute necessity as a design choice.

As can be seen from the above description, the non-woven fabric layer block is prepared by using the fiber as the raw material, and then the non-woven fabric layer block is made into the non-woven fabric layer block with the density of 600 to 2000Kg/m by fully baking and cold die pressing technology³The left and right shell products between them, especially the top and bottom wall parts have higher density than the side wall parts, and then assembled into the trunk body of the luggage case, because it has good bearing capacity and strong property, the service life can be longer than the same object in the prior art; and even if the fiber is discarded due to damage after long-term use, the fiber raw material can be recycled and reproduced to be reused to manufacture a new finished product.