阅读说明：本技术 一种小型校准清洗预热飞达系统 (Small-size calibration is washd and is preheated and fly to reach system ) 是由 蒋巨峰 于 2020-12-29 设计创作，主要内容包括：本发明涉及物料供应技术领域,尤其公开了一种小型校准清洗预热飞达系统,包括架体,设置于架体的控制单元,设置于架体并分别与控制单元电性连接的的校准机构、清洗机构及预热机构；校准机构用于导引校正物料,清洗机构用于对校准机构处理后的物料进行自动清洗,预热机构用于对清洗机构处理后的物料进行加热处理；清洗机构包括真空发生器、与真空发生器的一端连通的空心清洗头,真空发生器的另一端用于连通外界的空气压缩机,空心清洗头远离真空发生器的一端用于对校准机构处理后的物料进行自动清洗；借助校准机构、清洗机构及预热机构的配合,实现对物料的自动导引校正、自动清洗及自动预热,提升物料的供应效率。(The invention relates to the technical field of material supply, and particularly discloses a small-sized calibration cleaning preheating flight system which comprises a frame body, a control unit arranged on the frame body, and a calibration mechanism, a cleaning mechanism and a preheating mechanism which are arranged on the frame body and are respectively and electrically connected with the control unit; the calibration mechanism is used for guiding and correcting materials, the cleaning mechanism is used for automatically cleaning the materials processed by the calibration mechanism, and the preheating mechanism is used for heating the materials processed by the cleaning mechanism; the cleaning mechanism comprises a vacuum generator and a hollow cleaning head communicated with one end of the vacuum generator, the other end of the vacuum generator is communicated with an external air compressor, and one end of the hollow cleaning head, which is far away from the vacuum generator, is used for automatically cleaning the material processed by the calibration mechanism; with the help of the cooperation of the calibration mechanism, the cleaning mechanism and the preheating mechanism, the automatic guide correction, the automatic cleaning and the automatic preheating of the materials are realized, and the supply efficiency of the materials is improved.)

1. The utility model provides a small-size calibration washs and preheats system of flying to reach which characterized in that: the automatic cleaning and preheating device comprises a frame body, a control unit arranged on the frame body, and a calibration mechanism, a cleaning mechanism and a preheating mechanism which are arranged on the frame body and are respectively and electrically connected with the control unit, wherein the control unit is used for regulating and controlling the operating parameters of the calibration mechanism, the cleaning mechanism and the preheating mechanism; the calibration mechanism is used for guiding and correcting materials, the cleaning mechanism is used for automatically cleaning the materials processed by the calibration mechanism, and the preheating mechanism is used for heating the materials processed by the cleaning mechanism; the cleaning mechanism comprises a vacuum generator and a hollow cleaning head communicated with one end of the vacuum generator, the other end of the vacuum generator is used for being communicated with an external air compressor, and one end, far away from the vacuum generator, of the hollow cleaning head is used for automatically cleaning the materials processed by the calibration mechanism.

2. The small calibration purge preheat femto-femto system of claim 1, further comprising: the cleaning mechanism further comprises a base arranged on the frame body, the base is provided with an accommodating blind hole, one end of the vacuum generator is communicated with the accommodating blind hole, and the hollow cleaning head is detachably connected with a sealing plate used for covering the accommodating blind hole; the hollow cleaning head is provided with a through hole penetrating through the hollow cleaning head, one end of the through hole is positioned in the accommodating blind hole, and the other end of the through hole is positioned outside the base and used for cleaning materials.

3. The small calibration purge preheat femto-femto system of claim 2, further comprising: the wiper mechanism is still including rotating the axis body that sets up in the base, be used for the drive to rotate axis body pivoted first motor, and hollow cleaning head sets up in the axis body, the axis of rotation of axis body and the central axis parallel arrangement of hollow cleaning head, and the closing plate rotates and sets up in the base.

4. The small calibration purge preheat femto-femto system of claim 3, wherein: the cleaning mechanism further comprises a first belt wheel arranged on an output shaft of the first motor, a second belt wheel arranged on the shaft body, and a synchronous belt sleeved outside the first belt wheel and the second belt wheel, wherein the radius of the first belt wheel is smaller than that of the second belt wheel.

5. The small calibration purge preheat femto-femto system of claim 1, further comprising: the preheating mechanism comprises a container piece and a heating piece arranged on the container piece and electrically connected with the control unit, the container piece is used for accommodating the abdicating hole of the object, and the heating piece is arranged around the abdicating hole.

6. The small calibration purge preheat femto-femto system of claim 1, further comprising: the calibration mechanism comprises a reference column arranged on the frame body and a sensor arranged on the reference column, an external manipulator is used for picking up materials, and the sensor senses and detects the materials picked up by the manipulator and triggers the control unit to regulate and control the moving coordinate value of the manipulator to return to zero.

7. The small calibration purge preheat femto-femto system of claim 1, further comprising: the device also comprises a feeding mechanism, wherein the feeding mechanism is provided with a clamping rod, a feeding roller and a receiving roller, the feeding roller and the receiving roller are rotatably arranged, the feeding roller is used for supplying a tape roll loaded with materials, and the receiving roller is used for rolling a base tape after the materials are removed; the clamping rod is detachably connected with the material receiving roller, and the clamping rod and the material receiving roller are used for clamping one end of the base band.

8. The small calibration purge preheat femto-femto system of claim 7, wherein: the receiving roller is provided with a limiting blind groove parallel to the rotating axis of the receiving roller, the limiting blind groove is formed by the concave arrangement of the outer side surface of the receiving roller, the clamping rod is provided with a first strip body and a second strip body parallel to the first strip body, the first strip body is inserted into the receiving roller, the second strip body is accommodated in the limiting blind groove, and the second strip body and the receiving roller are used for clamping a base band.

Technical Field

The invention relates to the technical field of material supply, and particularly discloses a small-sized calibration cleaning preheating flight arrival system.

Background

In the manufacturing process of the product, various treatments are often required, for example, the target material on the roll material is often required to be peeled off from the base belt of the roll material, and then the subsequent processing treatment is carried out, in the prior art, the feeding structure of the roll material is unreasonable in design, on one hand, the noise is high, on the other hand, the roll material is often required to be in a loose state and the feeding is poor, if a plurality of driving motors are added, the structure is complicated, and the manufacturing cost is also greatly increased.

Disclosure of Invention

In order to overcome the defects and shortcomings in the prior art, the invention aims to provide a small calibration cleaning preheating flight system, which realizes automatic guide calibration, automatic cleaning and automatic preheating of materials by means of the matching of a calibration mechanism, a cleaning mechanism and a preheating mechanism, simplifies the structural design, is convenient to use, improves the material supply efficiency and reduces the material supply cost.

In order to achieve the purpose, the small-sized calibrating, cleaning and preheating flight system comprises a frame body, a control unit arranged on the frame body, and a calibrating mechanism, a cleaning mechanism and a preheating mechanism which are arranged on the frame body and electrically connected with the control unit respectively, wherein the control unit is used for regulating and controlling the operating parameters of the calibrating mechanism, the cleaning mechanism and the preheating mechanism; the calibration mechanism is used for guiding and correcting materials, the cleaning mechanism is used for automatically cleaning the materials processed by the calibration mechanism, and the preheating mechanism is used for heating the materials processed by the cleaning mechanism; the cleaning mechanism comprises a vacuum generator and a hollow cleaning head communicated with one end of the vacuum generator, the other end of the vacuum generator is used for being communicated with an external air compressor, and one end, far away from the vacuum generator, of the hollow cleaning head is used for automatically cleaning the materials processed by the calibration mechanism.

The cleaning mechanism further comprises a base arranged on the frame body, the base is provided with an accommodating blind hole, one end of the vacuum generator is communicated with the accommodating blind hole, and the hollow cleaning head is detachably connected with a sealing plate used for covering the accommodating blind hole; the hollow cleaning head is provided with a through hole penetrating through the hollow cleaning head, one end of the through hole is positioned in the accommodating blind hole, and the other end of the through hole is positioned outside the base and used for cleaning materials.

Wherein, wiper mechanism still sets up in the axis body of base, is used for the drive to rotate axis body pivoted first motor, and hollow cleaning head sets up in the axis body, the axis of rotation of axis body and the central axis parallel arrangement of hollow cleaning head, and the closing plate rotates and sets up in the base.

The cleaning mechanism further comprises a first belt wheel arranged on an output shaft of the first motor, a second belt wheel arranged on the shaft body, and a synchronous belt sleeved on the outer side of the first belt wheel and the outer side of the second belt wheel, wherein the radius of the first belt wheel is smaller than that of the second belt wheel.

The preheating mechanism comprises a container piece and a heating piece, wherein the heating piece is arranged on the container piece and electrically connected with the control unit, the container piece is used for accommodating the abdicating hole of the object, and the heating piece is arranged around the abdicating hole.

The calibration mechanism comprises a reference column arranged on the frame body and a sensor arranged on the reference column, an external manipulator is used for picking up materials, and the sensor senses and detects the materials picked up by the manipulator and triggers the control unit to regulate and control the moving coordinate value of the manipulator to return to zero.

The device comprises a feeding mechanism, a clamping rod, a feeding roller and a receiving roller, wherein the feeding mechanism is provided with the clamping rod, the feeding roller and the receiving roller are rotatably arranged; the clamping rod is detachably connected with the material receiving roller, and the clamping rod and the material receiving roller are used for clamping one end of the base band.

The material receiving roller is provided with a limiting blind groove parallel to the rotating axis of the material receiving roller, the limiting blind groove is formed by the concave arrangement of the outer side surface of the material receiving roller, the clamping rod is provided with a first strip body and a second strip body parallel to the first strip body, the first strip body is inserted into the material receiving roller, the second strip body is accommodated in the limiting blind groove, and the second strip body and the material receiving roller are used for clamping a base band.

The invention has the beneficial effects that: the calibration mechanism is used for guiding and correcting materials, the cleaning mechanism is used for automatically cleaning the materials processed by the calibration mechanism, and the preheating mechanism is used for heating the materials processed by the cleaning mechanism; with the help of the cooperation of the calibration mechanism, the cleaning mechanism and the preheating mechanism, the automatic guide correction, the automatic cleaning and the automatic preheating of the materials are realized, and the supply efficiency of the materials is improved.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is an exploded view of the cleaning mechanism of the present invention;

FIG. 3 is a schematic structural view of a material receiving roller and a clamping rod according to the present invention;

FIG. 4 is a schematic structural diagram of a plasma cleaning head according to the present invention;

FIG. 5 is an exploded view of the plasma of the present invention.

The reference numerals include:

1-frame body 2-control unit 3-calibration mechanism

4-cleaning mechanism 5-preheating mechanism 6-hollow cleaning head

7-base 8-accommodating blind hole 9-sealing plate

11-perforation 12-shaft body 13-synchronous belt

14-container member 15-abdication hole 16-inductor

17-receiving roller 18-limiting blind groove 19-first strip

21-second strip 22-fixed cylinder 23-insulating sleeve

24-first electrode 25-second electrode 26-wind guide sleeve

27-spiral wind channel.

Detailed Description

For the understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention.

Referring to fig. 1 to 5, the small calibration cleaning preheating flight access system of the present invention includes a frame body 1, a control unit 2 installed on the frame body 1, a calibration mechanism 3, a cleaning mechanism 4 and a preheating mechanism 5 installed on the frame body 1 and electrically connected to the control unit 2, respectively, wherein the control unit 2 is used for regulating and controlling operation parameters of the calibration mechanism 3, the cleaning mechanism 4 and the preheating mechanism 5. In this embodiment, small-size calibration is washd and is preheated and fly to reach independent function module of system formula as an organic whole, after support body 1 installed in external frame, only need controller and the 2 electrical property switch-ons of the control unit can use, promote small-size calibration and wash the installation effectiveness or the dismantlement efficiency that fly to reach the system of preheating.

The calibrating mechanism 3 is used for guiding and correcting materials, the cleaning mechanism 4 is used for automatically cleaning the materials processed by the calibrating mechanism 3, and the preheating mechanism 5 is used for heating the materials processed by the cleaning mechanism 4. The cleaning mechanism 4 comprises a vacuum generator and a hollow cleaning head 6 communicated with one end of the vacuum generator, the other end of the vacuum generator is used for being communicated with an external air compressor, and one end, far away from the vacuum generator, of the hollow cleaning head 6 is used for automatically cleaning the materials processed by the calibration mechanism 3.

With the help of the cooperation of the calibration mechanism 3, the cleaning mechanism 4 and the preheating mechanism 5, the automatic guide correction, the automatic cleaning and the automatic preheating of the materials are realized, and the supply efficiency of the materials is improved. The small-sized calibration cleaning preheating flight system simplifies the structural design, is convenient to use, realizes the compact design of the flight system, and accords with the miniaturization development trend.

The cleaning mechanism 4 further comprises a base 7 arranged on the frame body 1, the base 7 is provided with a containing blind hole 8, the containing hole is formed by concave arrangement of the outer surface of the base 7, one end of the vacuum generator is communicated with the containing blind hole 8, and the hollow cleaning head 6 is detachably connected with a sealing plate 9 used for covering the containing blind hole 8. Preferably, the hollow cleaning head 6 has a first annular rib and a second annular rib arranged at intervals, the annular ribs being arranged around the central axis of the hollow cleaning head 6, and the sealing plate 9 being sandwiched between the first annular rib and the second annular rib.

The hollow cleaning head 6 is provided with a through hole 11 penetrating through the hollow cleaning head 6, one end of the through hole 11 is positioned in the accommodating blind hole 8, and the other end of the through hole 11 is positioned outside the base 7 and used for cleaning materials. Preferably, the side wall of the hollow cleaning head 6 is provided with a side hole, the side hole is communicated with the through hole 11, and when the hollow cleaning head is actually used, air near the material flows towards the vacuum generator through the through hole 11, the side hole and the accommodating blind hole 8, so that the situation that one end of the through hole 11, which is positioned in the accommodating blind hole 8, is blocked and cannot be normally used is avoided.

The cleaning mechanism 4 further comprises a shaft body 12 which is rotatably arranged on the base 7 and a first motor which is used for driving the rotating shaft body 12 to rotate, the hollow cleaning head 6 is arranged on the shaft body 12, the rotating axis of the shaft body 12 is parallel to the central axis of the hollow cleaning head 6, and the sealing plate 9 is rotatably arranged on the base 7.

During the in-service use, first motor rotates via the hollow cleaning head 6 of axis body 12 drive, with the help of hollow cleaning head 6 around the rotation of the 12 axis of rotation of axis body, realizes the removal of the relative material of hollow cleaning head 6, carries out self-cleaning respectively with the help of hollow cleaning head 6 to the different positions of material, promotes the cleaning performance of material.

The cleaning mechanism 4 further comprises a first belt wheel arranged on an output shaft of the first motor, a second belt wheel arranged on the shaft body 12, and a synchronous belt 13 sleeved outside the first belt wheel and the second belt wheel, wherein the radius of the first belt wheel is smaller than that of the second belt wheel. By means of the matching of the synchronous belt 13 and the belt wheel, the problem that the hollow cleaning head 6 cannot normally rotate due to relative sliding between the synchronous belt 13 and the belt wheel is avoided. The radius setting of utilizing two band pulleys realizes the speed reduction processing to first motor, increases output torque.

The preheating mechanism 5 comprises a container part 14 and a heating part arranged on the container part 14 and electrically connected with the control unit 2, the container part 14 is used for accommodating a yielding hole 15 of an object, and the heating part is arranged around the yielding hole 15. During the actual use, the control unit 2 regulates and controls the heating piece to generate heat, the heat transmission of the heating piece is transmitted to the container piece 14, and after the material is accommodated in the yielding hole 15, the material in the yielding hole 15 can be automatically heated by means of the heat of the container piece 14, so that the automatic preheating treatment of the material is realized.

The calibration mechanism 3 comprises a reference column arranged on the frame body 1 and a sensor 16 arranged on the reference column, an external manipulator is used for picking up materials, and the sensor 16 senses and detects the materials picked up by the manipulator and triggers the control unit 2 to regulate and control the moving coordinate value of the manipulator to return to zero.

During the in-service use, the manipulator picks up the material and removes the material to the inductor 16 of benchmark post, and after inductor 16 sensed the material that the manipulator transferred, inductor 16 triggered control unit 2 and regulated and control the removal coordinate of manipulator and return to zero, realized the processing of returning to zero to manipulator initial position coordinate, reduced the manipulator and removed the removal of the material that accumulated error leads to badly, promoted the accuracy of transferring of material.

The device also comprises a feeding mechanism, wherein the feeding mechanism is provided with a clamping rod, a feeding roller and a receiving roller 17 which are arranged in a rotating manner, the feeding roller is used for supplying a tape roll loaded with materials, and the receiving roller 17 is used for winding a base tape after the materials are removed; the clamping rod is detachably connected with the material receiving roller 17, and the clamping rod and the material receiving roller 17 are used for clamping one end of the base band. With the help of the cooperation of the feeding mechanism, the automatic winding of the automatic conveyor base band of the material is realized.

The material receiving roller 17 is provided with a limiting blind groove 18 parallel to the rotation axis of the material receiving roller 17, the limiting blind groove 18 is formed by being concavely arranged on the outer side surface of the material receiving roller 17, the clamping rod is provided with a first strip body 19 and a second strip body 21 parallel to the first strip body 19, the first strip body 19 is inserted into the material receiving roller 17, the second strip body 21 is accommodated in the limiting blind groove 18, and the second strip body 21 and the material receiving roller 17 are used for clamping a base band.

In actual use, the base band of the coiled material is clamped between the second strip body 21 and the material receiving roller 17, the second strip body 21 presses and holds the base band in the limiting blind groove 18, and the base band is quickly installed and connected with the material receiving roller 17. When the coil of strip in the receipts material roller 17 outside is dismantled to needs, with the supporting rod extract from receiving in the material roller 17 can, simple structure, convenient to use promotes the baseband greatly and receives the dismouting efficiency of material roller 17.

The plasma cleaning device further comprises a plasma cleaning head for performing plasma cleaning on the material, wherein the plasma cleaning head is provided with a fixed cylinder 22, an insulating sleeve 23 arranged in the fixed cylinder 22, a first electrode 24 positioned in the insulating sleeve 23 and a second electrode 25 arranged on the fixed cylinder 22. In this embodiment, the insulating sleeve 23 is made of an insulating ceramic material, and by means of the arc extinguishing characteristic of the ceramic material, the damage of the arc between the two electrodes to the fixed cylinder 22 is delayed, and the service life of the fixed cylinder is prolonged.

A discharge gap is formed between the first electrode 24 and the second electrode 25, the second electrode 25 is provided with a perforation 11 which penetrates through the second electrode 25 and is communicated with the discharge gap, and an air compressor is used for blowing air into the discharge gap; so that the plasma wind ionized by the two electrodes is blown on the material for plasma cleaning, and the hollow cleaning head 6 extracts the plasma wind through the vacuum generator.

Preferably, the center positions of the ends, close to each other, of the first electrode 24 and the second electrode 25 are both provided with material shortage blind holes, and through the arrangement of the material shortage blind holes, the distance between the two electrodes is effectively shortened due to the material deviation of the discharge arc, so that the two electrodes are ensured to be kept in a sufficient discharge gap state, and the discharge efficiency of the two electrodes is improved.

The fixed cylinder 22 is provided with an air guide sleeve 26 which is sleeved outside the insulating sleeve 23, an air passing gap communicated with the discharge gap is formed between the fixed cylinder 22 and the insulating sleeve 23, the air guide sleeve 26 is provided with a plurality of spiral air channels 27 communicated with the air passing gap, the air compressor is communicated with the spiral air channels 27, and the spiral air channels 27 are spirally wound around the central axis of the air guide sleeve 26.

During practical use, the air compressor forms the spiral wind with the positive pressure gas via the spiral wind channel 27 of the wind guide sleeve 26 and enters the air passing gap, then the spiral wind blows out on the material via the discharge gap and the through hole 11, and by means of the characteristics of the spiral wind, ions in wind are more uniformly distributed, and the cleaning yield of the material is improved.

The spiral air duct 27 penetrates through the air guide sleeve 26 along the central axis of the air guide sleeve 26, the spiral air duct 27 is formed by recessing the outer side surface of the air guide sleeve 26, and the fixed cylinder 22 is used for covering an opening of the spiral air duct 27 on the side surface of the air guide sleeve 26. Through the structural design of the spiral air duct 27, the manufacturing cost of the air guide sleeve 26 is reduced, and the processing convenience of the air guide sleeve 26 is improved.

The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.