阅读说明：本技术 全自动表面卷取机 (Full-automatic surface reeling machine ) 是由 王文杰 于 2020-12-20 设计创作，主要内容包括：本发明属于卷取设备技术领域,尤其是全自动表面卷取机,包括机架,所述机架上设有管芯放置区,且管芯放置区旁边设有自动夹纸管送料机构,所述自动夹纸管送料机构下方设有预卷取机构,且预卷取机构左边设有切刀机构,所述切刀机构左边设有纸管压制机构,且纸管压制机构的下方设有纸管表面自动卷取动力机构,所述纸管压制机构上设有上压制辊,纸管表面自动卷取动力机构包括有第一卷取动力辊和第二卷取动力辊,所述机架的顶部外壁设有吸尘机构,切刀机构包括有连接板,所述连接板的底部外壁设有电动滑轨,且电动滑轨的内壁设有切割刀。本发明不仅可以有效地解决上述技术与工艺问题,而且可以实现自动化,无需人工卸卷的全自动表面卷取机。(The invention belongs to the technical field of reeling equipment, and particularly relates to a full-automatic surface reeling machine which comprises a rack, wherein a tube core placing area is arranged on the rack, an automatic paper tube clamping feeding mechanism is arranged beside the tube core placing area, a pre-reeling mechanism is arranged below the automatic paper tube clamping feeding mechanism, a cutter mechanism is arranged on the left side of the pre-reeling mechanism, a paper tube pressing mechanism is arranged on the left side of the cutter mechanism, an automatic paper tube surface reeling power mechanism is arranged below the paper tube pressing mechanism, an upper pressing roller is arranged on the paper tube pressing mechanism, the automatic paper tube surface reeling power mechanism comprises a first reeling power roller and a second reeling power roller, a dust collection mechanism is arranged on the outer wall of the top of the rack, the cutter mechanism comprises a connecting plate, an electric sliding rail is arranged on the outer wall of the bottom of the connecting plate, and a. The invention not only can effectively solve the technical and process problems, but also can realize automation, and does not need a full-automatic surface coiler which unloads coils manually.)

1. The full-automatic surface reeling machine comprises a rack (1) and is characterized in that a tube core placing area (2) is arranged on the rack (1), an automatic paper tube clamping feeding mechanism (3) is arranged beside the tube core placing area (2), a pre-reeling mechanism (4) is arranged below the automatic paper tube clamping feeding mechanism (3), a cutter mechanism (5) is arranged on the left side of the pre-reeling mechanism (4), a paper tube pressing mechanism (6) is arranged on the left side of the cutter mechanism (5), an automatic paper tube surface reeling power mechanism (9) is arranged below the paper tube pressing mechanism (6), an upper pressing roller (6-1) is arranged on the paper tube pressing mechanism (6), the automatic paper tube surface reeling power mechanism (9) comprises a first reeling power roller (9-1) and a second reeling power roller (9-2), and a dust collection mechanism is arranged on the outer wall of the top of the rack (1), the cutter mechanism (5) comprises a connecting plate (5-1), an electric sliding rail (5-2) is arranged on the outer wall of the bottom of the connecting plate (5-1), and a cutter (5-3) is connected to the inner wall of the electric sliding rail (5-2) in a sliding mode through a sliding block.

2. The fully automatic surface rolling machine according to claim 1, characterized in that the outer wall of the top of the frame (1) is provided with a cutter actuating cylinder (10), and the outer wall of one side of the paper tube pressing mechanism (6) is provided with a paper tube feeding cylinder (8).

3. The fully automatic surface rolling machine according to claim 2, characterized in that the inner wall of the frame (1) is provided with a paper tube pinch roller cylinder (7), and the output end of the paper tube pinch roller cylinder (7) is connected to one side outer wall of the upper pressing roller (6-1).

4. The full-automatic surface rolling machine according to claim 1, wherein the dust suction mechanism comprises an air pump (12) and a purifying box (15), an output end of the air pump (12) and an inner wall of one side of the purifying box (15) are connected with a same first conduit (13) through flanges, an inner wall of one side of the rack (1) is provided with a dust suction cover (11), and an inner wall of one side of the dust suction cover (11) and an input end of the air pump (12) are connected with a same second conduit (14) through flanges.

5. The fully automatic surface rolling machine according to claim 1, characterized in that the bottom outer wall of the upper pressing roll (6-1) is provided with protrusions (6-2) distributed equidistantly, and one side outer wall of the protrusions (6-2) is provided with an anti-sticking layer (6-3).

6. The full-automatic surface rolling machine according to claim 4, characterized in that slots (23) are arranged on both sides of the inner wall of the purification box (15), an insertion block (25) is inserted into the inner wall of each slot (23), a pull ring (24) is welded on the outer wall of one side of each insertion block (25), and a filter screen (17) is arranged on the outer wall of one side of each insertion block (25).

7. The fully automatic surface rolling machine according to claim 6, characterized in that the inner wall of the purification box (15) is provided with an activated carbon adsorption layer (18) and a sealing plate (19), and the outer wall of one side of the sealing plate (19) is connected with a gas guide pipe (16) through a flange.

8. The full-automatic surface rolling machine according to claim 7, characterized in that the outer wall of the top of the purifying box (15) is provided with a motor (20), an output shaft of the motor (20) is connected with a rotating rod (21) through a coupling, and stirring rods (22) which are distributed in a staggered manner are welded on two sides of the outer wall of the rotating rod (21).

9. The full-automatic surface rolling machine according to claim 1, characterized by further comprising a smoke sensor (27) arranged on the inner wall of the top of the machine frame (1), wherein a buzzer (26) is arranged on the outer wall of one side of the machine frame (1), the signal input end of the buzzer (26) is connected with the processor through a signal line, and the signal output end of the smoke sensor (27) is connected with the signal input end of the processor through a signal line.

Technical Field

The invention relates to the technical field of reeling equipment, in particular to a full-automatic surface reeling machine.

Background

In the current coiling process of coil materials (adhesive tapes and non-adhesive tapes), central coiling, surface coiling and central surface coiling are mainly adopted; the central reeling means that the central shaft on the paper tube is directly driven to rotate to realize reeling, and when the central reeling is used for unreeling, materials need to be manually taken down from the central shaft, so that manpower and time are wasted, the efficiency is low, and automation cannot be realized. Surface coiling is a surface friction coiling method, and a commonly used surface coiling mechanism consists of two supporting rollers, a press roller and a coiling air expansion shaft.

Such surface winding mechanisms also require manual removal of the material from the central shaft during unwinding, and withdrawal of the central shaft (which is conventionally an air shaft). Further, there are problems of unevenness in winding tightness, slipping, wrinkling, wrinkles, and the like in the surface winding process.

Disclosure of Invention

Based on the technical problems of uneven reeling tightness, slippage, wrinkling, folding and the like in the surface reeling process in the background technology, the invention provides a full-automatic surface reeling machine.

The invention provides a full-automatic surface reeling machine which comprises a rack, wherein a tube core placing area is arranged on the rack, an automatic paper tube clamping feeding mechanism is arranged beside the tube core placing area, a pre-reeling mechanism is arranged below the automatic paper tube clamping feeding mechanism, a cutter mechanism is arranged on the left side of the pre-reeling mechanism, a paper tube pressing mechanism is arranged on the left side of the cutter mechanism, an automatic paper tube surface reeling power mechanism is arranged below the paper tube pressing mechanism, an upper pressing roller is arranged on the paper tube pressing mechanism, the automatic paper tube surface reeling power mechanism comprises a first reeling power roller and a second reeling power roller, a dust collection mechanism is arranged on the outer wall of the top of the rack, the cutter mechanism comprises a connecting plate, an electric sliding rail is arranged on the outer wall of the bottom of the connecting plate, and a cutting knife is connected to the inner wall of.

Preferably, the outer wall of the top of the rack is provided with a cutter actuating cylinder, and the outer wall of one side of the paper tube pressing mechanism is provided with a paper tube feeding cylinder.

Preferably, the inner wall of frame is provided with paper tube pinch roller cylinder, and the output of paper tube pinch roller cylinder is connected in the one side outer wall of last embossing roll.

Preferably, dust absorption mechanism is including air pump and purifying box, and there is same first pipe the output of air pump and one side inner wall of purifying box through flange joint, and one side inner wall of frame is provided with the suction hood, and there is same second pipe one side inner wall of suction hood and the input of air pump through flange joint, when batching sticky tape class substrate, the inside of frame need be guaranteed not to have the dust, opens the air pump, with the leading-in inside to the purifying box of the dust of device inside through first pipe and second pipe.

Preferably, the outer wall of the bottom of the upper pressing roller is provided with protrusions distributed at equal intervals, and the outer wall of one side of each protrusion is arranged on the anti-sticking layer.

Preferably, the inner wall both sides of purifying box all are provided with the slot, and the inner wall of slot is pegged graft and is had the inserted block, and the welding of one side outer wall of inserted block has the pull ring, and one side outer wall of inserted block is provided with the filter screen, carries out effectual filtration and absorption through filter screen and active carbon adsorption layer, can be quick through the mode of the mutual grafting of slot and inserted block install and dismantle the filter screen.

Preferably, the inner wall of purifying box is provided with active carbon adsorption layer and closing plate, and there is the air duct in one side outer wall of closing plate through flange joint.

Preferably, the top outer wall of purifying box is provided with the motor, and the output shaft of motor has the bull stick through the coupling joint, and the welding of the outer wall both sides of bull stick has the puddler of crisscross distribution each other, through being provided with motor, bull stick, puddler and air duct, with the inside of gaseous leading-in to the purifying box through the air duct, opens the motor, and the motor drives the bull stick and rotates, and then the puddler can carry out abundant mixture to gas and clear water, can carry out effectual purification to the dust.

Preferably, still including setting up in the smoke transducer of frame top inner wall, one side outer wall of frame is provided with bee calling organ, and bee calling organ's signal input part is connected with the treater through the signal line, and smoke transducer's signal output part and the signal input part of treater are connected through the signal line, and the inside smog value of smoke transducer detectable device treats that the smog value is great, and smoke transducer gives the treater with the signal transmission, and the treater acts on bee calling organ, and the inside smog value that can remind the staff's device is great, and some electrical apparatus may be impaired.

The beneficial effects of the invention are as follows:

1. the full-automatic surface rolling machine not only can effectively solve the technical and process problems, but also can realize automation without manual coil unloading, and the rolled paper tube rolled with the adhesive tape base material is conveyed to the automatic rolling power mechanism on the surface of the paper tube and then is pressed down by a pressing roller, and is automatically started and rolled; when in coiling, the automatic paper tube clamping and feeding mechanism clamps the paper tubes from the tube core placing area for standby; with the circulation, the full-automatic coiling is realized.

2. This machine is rolled up to full-automatic surface, through being provided with the air pump, first pipe, the second pipe, the purifying box, filter screen and active carbon adsorption layer, when batching sticky tape class substrate, the inside of frame need be guaranteed not to have the dust, open the air pump, with the inside of leading-in purifying box of the dust of device inside through first pipe and second pipe, carry out effectual filtration and absorption through filter screen and active carbon adsorption layer, can be quick through the mode of mutual grafting of slot and inserted block install and dismantle the filter screen, in addition through being provided with the motor, the bull stick, puddler and air duct, with the inside of leading-in purifying box of gas through the air duct, open the motor, the motor drives the bull stick and rotates, and then the puddler can carry out abundant mixture to gas and clear water, can carry out effectual purification to the dust.

3. This machine is rolled up to full-automatic surface through being provided with smoke transducer, treater and bee calling organ, the inside smog value of smoke transducer detectable device, treats that smog value is great time, and smoke transducer gives the treater with signal transmission, and the treater acts on bee calling organ, and the inside smog value that can remind the staff's device is great, and partial electrical apparatus is probably impaired, has improved the practicality of device.

The parts of the device not involved are the same as or can be implemented using prior art.

Drawings

Fig. 1 is a schematic plan view of a fully automatic surface rolling machine according to embodiment 1 of the present invention;

fig. 2 is a schematic structural view of an upper press roller of the full-automatic surface winding machine according to embodiment 1 of the present invention;

fig. 3 is a schematic structural view of a projection of the full-automatic surface winding machine according to embodiment 1 of the present invention;

fig. 4 is a schematic structural diagram of a purge bin of the full-automatic surface rolling machine according to embodiment 1 of the present invention;

FIG. 5 is a schematic view of part A of FIG. 4;

fig. 6 is a schematic structural view of a smoke sensor of the fully automatic surface winding machine according to embodiment 2 of the present invention.

In the figure: 1 machine frame, 2 tube core placing areas, 3, an automatic paper tube clamping feeding mechanism, 4 pre-reeling mechanisms, 5 cutter mechanisms, 5-1 connecting plates, 5-2 electric sliding rails, 5-3 cutting knives, 6 paper tube pressing mechanisms, 6-1 upper pressing rollers, 6-2 bulges, 6-3 anti-sticking layers, 7 paper tube pressing roller cylinders, 8 paper tube feeding cylinders, 9 paper tube surface automatic reeling power mechanisms, 9-1 first reeling power rollers, 9-2 second reeling power rollers, 10 cutter actuating cylinders, 11 dust hoods, 12 air pumps, 13 first guide tubes, 14 second guide tubes, 15 purifying boxes, 16 air guide tubes, 17 filter screens, 18 activated carbon adsorption layers, 19 sealing plates, 20 motors, 21 rotating rods, 22 stirring rods, 23 slots, 24 pull rings, 25 insertion blocks, 26 buzzers and 27 smoke alarms.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.

In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.

In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.

Example 1

Referring to fig. 1-5, the full-automatic surface rolling machine comprises a frame 1, wherein a tube core placing area 2 is arranged on the frame 1, an automatic paper tube clamping feeding mechanism 3 is arranged beside the tube core placing area 2, a pre-rolling mechanism 4 is arranged below the automatic paper tube clamping feeding mechanism 3, a cutter mechanism 5 is arranged on the left side of the pre-rolling mechanism 4, a paper tube pressing mechanism 6 is arranged on the left side of the cutter mechanism 5, an automatic paper tube surface rolling power mechanism 9 is arranged below the paper tube pressing mechanism 6, an upper pressing roller 6-1 is arranged on the paper tube pressing mechanism 6, the automatic paper tube surface rolling power mechanism 9 comprises a first rolling power roller 9-1 and a second rolling power roller 9-2, a dust collection mechanism is arranged on the outer wall of the top of the frame 1, the cutter mechanism 5 comprises a connecting plate 5-1, and an electric sliding rail 5-2 is fixed on the outer wall of the bottom of, and the inner wall of the electric slide rail 5-2 is connected with a cutting knife 5-3 through a slide block in a sliding way.

In the invention, a cutter actuating cylinder 10 is arranged on the outer wall of the top of a frame 1, a paper tube feeding cylinder 8 is arranged on the outer wall of one side of a paper tube pressing mechanism 6, a paper tube pinch roller cylinder 7 is arranged on the inner wall of the frame 1, and the output end of the paper tube pinch roller cylinder 7 is connected to the outer wall of one side of an upper pressing roller 6-1.

In the invention, the dust collection mechanism comprises an air pump 12 and a purification box 15, the output end of the air pump 12 and the inner wall of one side of the purification box 15 are connected with the same first conduit 13 through flanges, the inner wall of one side of the rack 1 is provided with a dust collection cover 11, and the inner wall of one side of the dust collection cover 11 and the input end of the air pump 12 are connected with the same second conduit 14 through flanges.

In the invention, the outer wall of the bottom of the upper pressing roller 6-1 is provided with the protrusions 6-2 which are distributed at equal intervals, the outer wall of one side of each protrusion 6-2 is arranged on the anti-sticking layer 6-3, and the anti-sticking layer 6-3 can effectively prevent the adhesive tape from being stuck with the protrusions 6-2.

In the invention, the slots 23 are respectively arranged on two sides of the inner wall of the purifying box 15, the insertion block 25 is inserted into the inner wall of the slot 23, the pull ring 24 is welded on the outer wall of one side of the insertion block 25, the filter screen 17 is arranged on the outer wall of one side of the insertion block 25, the filter screen 17 can be rapidly installed and disassembled in a mode of mutually inserting the slots 23 and the insertion block 25, and the practicability of the device is improved.

According to the invention, the inner wall of the purification box 15 is provided with an activated carbon adsorption layer 18 and a sealing plate 19, the outer wall of one side of the sealing plate 19 is connected with an air guide pipe 16 through a flange, the outer wall of the top of the purification box 15 is fixed with a motor 20 through a screw, the output shaft of the motor 20 is connected with a rotating rod 21 through a coupler, and stirring rods 22 which are distributed in a mutually staggered mode are welded on two sides of the outer wall of the rotating rod 21.

Connecting the equipment with a power supply, pulling the adhesive tape base material to a first coiling power roller 9-1 and a second coiling power roller 9-2, uniformly placing a coiling paper tube on the adhesive tape base material, manually smearing the paper tube for the first time, pressing an upper pressing roller 6-1 on the coiling paper tube coiled with the adhesive tape base material through the action of a paper tube pressing cylinder 7, wherein the first coiling power roller 9-1 and the second coiling power roller 9-2 are parallel, the pressure of the upper pressing roller 6-1 on the coiling paper tube coiled with the adhesive tape base material through the paper tube pressing cylinder 7 is acted on the coiling paper tube coiled with the adhesive tape base material between the upper pressing roller 6-1 and the first coiling power roller 9-1 and the second coiling power roller 9-2, and the coiling paper tube coiled with the adhesive tape base material through the first coiling power roller 9-1 and the second coiling power roller 9-2 The tube core rotates by friction force, so that the adhesive tape type base material is wound on the surface of the winding core to achieve surface winding; when coiling, the automatic paper clamping tube feeding mechanism 3 clamps the paper tube A1 from the tube core placing area 2 for standby use, when the coiling meter is reached, the automatic paper clamping tube feeding mechanism 3 conveys the clamped paper tube to the pre-coiling mechanism 4, the cutter mechanism 5 cuts off the adhesive tape base material under the driving of the cutter action cylinder 10, the pre-coiling mechanism 4 coils the adhesive tape base material on the A1 coiled paper tube at the moment of cutting (the adhesive tape surface can be automatically coiled on the paper tube only by viscosity), the coiling paper tube continues to coil when the A1 coils, and the coiling of the tail material which is not coiled after cutting is completed. After the completion, the first reeling power roller 9-1 is opened under the action of the cylinder, the material automatically falls on the material receiving table, and the material is retracted under the action of the cylinder; the A1 coiled paper tube coiled with the adhesive tape base materials is clamped by the paper tube when the materials fall, the A1 coiled paper tube coiled with the adhesive tape base materials is conveyed to the middle of the first coiling power roller 9-1 and the second coiling power roller 9-2 under the action of the pre-coiling and feeding cylinder, and then the upper pressing roller 6-1 is pressed down, and the automatic starting and coiling are carried out; when winding, the 3 automatic paper tube clamping and feeding mechanism clamps a paper tube A2 from the 2 tube core placing area for standby; with the circulation, full-automatic coiling is realized, the air pump 12 is started, the air in the rack 1 is guided into the purifying box 15 through the first conduit 13 and the second conduit 14, and effective filtration and adsorption are carried out through the filter screen 17 and the activated carbon adsorption layer 18.

Example 2

Referring to fig. 6, a full-automatic surface rolling machine, in this embodiment, compared with embodiment 1, the full-automatic surface rolling machine further includes a smoke sensor 27 fixed to the inner wall of the top of the frame 1 through screws, a buzzer 26 is fixed to the outer wall of one side of the frame 1 through screws, and a signal input end of the buzzer 26 is connected with a processor through a signal line, a signal output end of the smoke sensor 27 is connected with a signal input end of the processor through a signal line, the smoke sensor 27 can detect the smoke value inside the device, when the smoke value is large, the smoke sensor 27 transmits a signal to the processor, and the processor acts on the buzzer 26, so that the smoke value inside the device can be reminded to be large for workers, part of electric appliances can be damaged, and the practicability of.

Smoke sensor 27 detectable device inside smog value, treat that smog value is great time, smoke sensor 27 gives the treater with signal transmission, and the treater acts on bee calling organ 26, and the inside smog value that can remind the staff device is great, and partial electrical apparatus probably is impaired, has improved the practicality of device.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.