阅读说明：本技术 一种易更换的伸缩式皮尔格轧机芯棒 (Telescopic pilger rolling mill core rod easy to replace ) 是由 何宗霖 楚志兵 双远华 于 2021-01-27 设计创作，主要内容包括：一种易更换的伸缩式皮尔格轧机芯棒,属于无缝管轧制装置技术领域,解决现有实心芯棒无法自行脱棒且备品量大、成本高的技术问题,解决方案为：芯棒包括芯棒轧制段、连接段、液压传动单元和位移传感器单元,所述芯棒轧制段的一端通过连接段与液压传动单元连接,液压传动单元驱动芯棒轧制段伸出或者缩回,位移传感器单元贯穿液压传动单元延伸至连接段中。本发明采用伺服液压缸驱动芯棒精整段伸缩的方式,可随意控制精整段的长度,在皮尔格冷热轧管坯出现脱棒困难的情况下,可在不影响主轧机正常工作的情况下,通过液压系统驱动精整段回缩,实现顺利脱棒；同时能够满足多种工艺规格的需求,大大降低芯棒的备品率,节约了成本。(The utility model provides an easy telescopic pilger rolling mill plug of changing, belongs to seamless pipe rolling device technical field, solves current solid plug can't take off the stick by oneself and the spare parts volume is big, with high costs technical problem, and the solution is: the mandrel comprises a mandrel rolling section, a connecting section, a hydraulic transmission unit and a displacement sensor unit, wherein one end of the mandrel rolling section is connected with the hydraulic transmission unit through the connecting section, the hydraulic transmission unit drives the mandrel rolling section to extend out or retract, and the displacement sensor unit penetrates through the hydraulic transmission unit and extends into the connecting section. The invention adopts a mode that a servo hydraulic cylinder drives the mandrel finishing section to stretch, can randomly control the length of the finishing section, and can drive the finishing section to retract through a hydraulic system under the condition of not influencing the normal work of a main rolling mill under the condition that the pilger cold and hot rolled tube billet has bar stripping difficulty, thereby realizing smooth bar stripping; meanwhile, the requirements of various process specifications can be met, the spare rate of the core rod is greatly reduced, and the cost is saved.)

1. The utility model provides an easy telescopic pilger rolling mill plug of changing which characterized in that: the mandrel comprises a mandrel rolling section (1), a connecting section (2), a hydraulic transmission unit (3) and a displacement sensor unit (4), one end of the mandrel rolling section (1) is connected with the hydraulic transmission unit (3) through the connecting section (2), the hydraulic transmission unit (3) drives the mandrel rolling section (1) to extend out or retract, and the displacement sensor unit (4) penetrates through the hydraulic transmission unit (3) and extends into the connecting section (2);

the mandrel rolling section (1) comprises a mandrel finishing section (11) and a mandrel reducing section (12), the mandrel reducing section (12) is sleeved at one end of the mandrel finishing section (11), and the mandrel finishing section (11) moves linearly in the mandrel reducing section (12) along the axis direction;

the connecting section (2) comprises a connecting head (21), a sealing cover (22) and a cylinder cover (23), a first oil inlet/outlet (24) is formed in the side wall of the cylinder cover (23), a fixing sleeve (25) is arranged on the end face of one side of the cylinder cover (23), and the fixing sleeve (25) is in threaded connection with the mandrel reducing section (12); the connecting head (21) is movably arranged in a fixed sleeve (25), the connecting head (21) is in threaded connection with the mandrel finishing section (11), a first through hole (26) is formed in the bottom surface of the connecting head (21), and a sealing cover (22) is fixedly arranged on the bottom surface of an inner cavity of the connecting head (21);

the hydraulic transmission unit (3) comprises a piston (31) and a hydraulic cylinder (32), a cylinder cover (23) is fixedly covered on the end face of the hydraulic cylinder (31), a wiring hole (33) is formed in the bottom face of the hydraulic cylinder (32) along the radius direction, a second oil inlet/outlet (34) is formed in the connecting position of the bottom face of the hydraulic cylinder (32), and the first oil inlet/outlet (24) and the second oil inlet/outlet (34) are respectively communicated with the inner cavity of the hydraulic cylinder (32); the piston (31) is arranged in the hydraulic cylinder (32), one end of the piston (31) penetrates through the cylinder cover (23) and the fixed sleeve (25) to be fixedly connected with the connector (21), a sensor unit mounting hole (35) is formed in the center of the piston (31) along the axis direction, a second through hole (36) is formed in the bottom surface of the hydraulic cylinder (32), and the first through hole (26), the sensor unit mounting hole (35) and the second through hole (36) are coaxially arranged;

the displacement sensor unit (4) comprises a displacement sensor (41) and a sensor fixing sleeve (42), the displacement sensor (41) is installed in the sensor fixing sleeve (42), one end of the sensor fixing sleeve (42) penetrates through a second through hole (36) and extends into a sensor unit installation hole (35), a detection end of the displacement sensor (41) extends into a first through hole (26), the other end of the sensor fixing sleeve (42) extends to the outer end of the hydraulic transmission unit (4), a signal line of the displacement sensor (41) penetrates through a wiring hole (33) and extends to the outside of the hydraulic transmission unit (4), and a sensor protection shell (43) is installed outside the sensor fixing sleeve (42) on the bottom surface of the hydraulic cylinder (32).

2. An easily replaceable telescopic pilger mill mandrel as claimed in claim 1, characterized in that: one end of the mandrel finishing section (11) is provided with a mandrel finishing section external thread, an inner wall close to one side of a wide opening of the mandrel reducing section (12) is provided with a mandrel reducing section internal thread, an inner wall of the connector (21) is provided with a connector internal thread, an outer wall of the fixed sleeve (25) is provided with a fixed sleeve external thread, the mandrel finishing section external thread is in threaded connection with the connector internal thread, and the mandrel reducing section internal thread is in threaded connection with the fixed sleeve external thread.

3. An easily replaceable telescopic pilger mill mandrel as claimed in claim 1, characterized in that: the bottom surfaces of the sealing cover (22) and the connector (21) are fixedly connected through a sealing cover bolt, the connector (21) is fixedly connected with the piston (31) through a connector sealing bolt, and the cylinder cover (23) is fixedly connected with the hydraulic cylinder (32) through a cylinder cover bolt.

4. An easily replaceable telescopic pilger mill mandrel as claimed in claim 1, characterized in that: the sensor protection shell (43) is fixedly connected with the bottom surface of the hydraulic cylinder (32) through a sensor protection shell bolt.

5. An easily replaceable telescopic pilger mill mandrel according to claim 1 or 4, characterised in that: and the outer side wall of the sensor protection shell (43) is provided with a sensor protection shell external thread.

6. An easily replaceable telescopic pilger mill mandrel as claimed in claim 1, characterized in that: a first gasket (44) is arranged on one side, close to the detection end of the displacement sensor (41), of the sensor fixing sleeve (42), and a second gasket (45) is arranged on one side, close to the wiring end of the displacement sensor (41), of the sensor fixing sleeve (42).

7. An easily replaceable telescopic pilger mill mandrel as claimed in claim 1, characterized in that: and a limiting nut (46) is arranged on the outer wall of the sensor fixing sleeve (42) outside the hydraulic transmission unit (4).

8. An easily replaceable telescopic pilger mill mandrel as claimed in claim 1, characterized in that: oil chambers are arranged on two sides of the end surface of the piston (31) in the hydraulic cylinder (32).

Technical Field

The invention belongs to the technical field of seamless tube rolling devices, and particularly relates to an easily-replaceable telescopic pilger rolling mill mandrel.

Background

At present, most of the mandrel bars of the periodic tube rolling mills at home and abroad adopt a solid structure, and the mandrel bars are rolled according to the reciprocating process of periodic rolling through a roller with a hole pattern with a section which is changed according to a certain rule. The solid core rod has the defects that the solid core rod can only be used for processing pipe blanks of the same specification and material, the adaptability is single, and the quantity of spare parts is greatly increased for the production of multiple varieties and multiple specifications. And once the solid core rod structure is in poor lubrication condition in rolling, the phenomenon that the core rod is seized by the rolled pipe is easy to occur, namely commonly called 'stuffy car', so that the rolling efficiency is greatly reduced.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and solve the technical problems that the existing solid core rod cannot automatically release the rod, the spare parts are large and the cost is high.

In order to solve the problems, the technical scheme of the invention is as follows:

an easily replaceable telescopic pilger mill mandrel, wherein: the mandrel comprises a mandrel rolling section, a connecting section, a hydraulic transmission unit and a displacement sensor unit, wherein one end of the mandrel rolling section is connected with the hydraulic transmission unit through the connecting section, the hydraulic transmission unit drives the mandrel rolling section to extend out or retract, and the displacement sensor unit penetrates through the hydraulic transmission unit and extends into the connecting section;

the mandrel rolling section comprises a mandrel finishing section and a mandrel reducing section, the mandrel reducing section is sleeved at one end of the mandrel finishing section, and the mandrel finishing section moves linearly in the mandrel reducing section along the axial direction;

the connecting section comprises a connector, a sealing cover and a cylinder cover, a first oil inlet/outlet is formed in the side wall of the cylinder cover, a fixing sleeve is arranged on the end face of one side of the cylinder cover, and the fixing sleeve is in threaded connection with the diameter-variable section of the core rod; the connector is movably arranged in the fixed sleeve and is in threaded connection with the finishing section of the mandrel, a first through hole is formed in the bottom surface of the connector, and the sealing cover is fixedly arranged on the bottom surface of the inner cavity of the connector;

the hydraulic transmission unit comprises a piston and a hydraulic cylinder, the cylinder cover is fixedly covered on the end surface of the hydraulic cylinder, a wiring hole is formed in the bottom surface of the hydraulic cylinder along the radius direction, a second oil inlet/outlet is formed in the connecting position of the bottom surface of the hydraulic cylinder, and the first oil inlet/outlet and the second oil inlet/outlet are respectively communicated with an inner cavity of the hydraulic cylinder; the piston is arranged in the hydraulic cylinder, one end of the piston penetrates through the cylinder cover and the fixed sleeve to be fixedly connected with the connector, a sensor unit mounting hole is formed in the center of the piston along the axis direction, a second through hole is formed in the bottom surface of the hydraulic cylinder, and the first through hole, the sensor unit mounting hole and the second through hole are coaxially arranged;

the displacement sensor unit comprises a displacement sensor and a sensor fixing sleeve, the displacement sensor is installed in the sensor fixing sleeve, one end of the sensor fixing sleeve penetrates through the second through hole and extends into the sensor unit installation hole, the detection end of the displacement sensor extends into the first through hole, the other end of the sensor fixing sleeve extends to the outer end of the hydraulic transmission unit, a signal wire of the displacement sensor penetrates through the wiring hole and extends to the outside of the hydraulic transmission unit, and the sensor fixing sleeve external installation sensor protection shell is located on the bottom surface of the hydraulic cylinder.

Further, one end of the mandrel finishing section is provided with a mandrel finishing section external thread, the inner wall close to one side of the wide opening of the mandrel reducing section is provided with a mandrel reducing section internal thread, the inner wall of the connector is provided with a connector internal thread, the outer wall of the fixed sleeve is provided with a fixed sleeve external thread, the mandrel finishing section external thread is in threaded connection with the connector internal thread, and the mandrel reducing section internal thread is in threaded connection with the outer thread of the fixed sleeve.

Further, the bottom surfaces of the sealing cover and the connector are fixedly connected through a sealing cover bolt, the connector is fixedly connected with the piston through a connector sealing bolt, and the cylinder cover is fixedly connected with the hydraulic cylinder through a cylinder cover bolt.

Further, the sensor protection shell is fixedly connected with the bottom surface of the hydraulic cylinder through a sensor protection shell bolt.

Further, the outer side wall of the sensor protection shell is provided with a sensor protection shell external thread.

Furthermore, a first gasket is arranged on one side, close to the detection end of the displacement sensor, of the sensor fixing sleeve, and a second gasket is arranged on one side, close to the wiring end of the displacement sensor, of the sensor fixing sleeve.

Furthermore, a limit nut is installed on the outer wall of the sensor fixing sleeve outside the hydraulic transmission unit.

Furthermore, oil chambers are arranged on two sides of the end surface of the piston in the hydraulic cylinder.

Compared with the prior art, the invention has the beneficial effects that:

1. the invention adopts a mode that a servo hydraulic cylinder drives the mandrel finishing section to stretch, can randomly control the length of the finishing section, and can drive the finishing section to retract through a hydraulic system under the condition of not influencing the normal work of a main rolling mill under the condition that the pilger cold and hot rolled tube billet has bar stripping difficulty, thereby realizing smooth bar stripping;

2. the method that the servo hydraulic cylinder drives the mandrel finishing section to stretch out and draw back is adopted, the length of the finishing section can be controlled at will, the yield can be improved by changing the length of the finishing section according to the requirements of the actual production process, for example, under the condition of changing parameters such as the material and the size of a tube blank, and a tube with one specification can only correspond to a mandrel with one specification under the normal condition, so that the requirement of multiple process specifications can be met by one mandrel, the spare rate of the mandrel is greatly reduced, and the cost is saved;

3. the invention can realize self-lubricating of the core rod due to the adoption of the hydraulic system, thereby saving the oil lubrication of the core rod on the common cold rolling mill and saving the cost;

4. the structure and the technical scheme of the invention can be suitable for super-large, medium and small periodic cold and hot pipe rolling mills.

Drawings

Mandrel rolling section 1, connecting section 2, hydraulic transmission unit 3 and displacement sensor unit 4

FIG. 1 is a schematic perspective view of the assembled structure of the present invention;

FIG. 2 is a schematic perspective view of a mandrel rolling section;

FIG. 3 is a schematic sectional front view of a mandrel rolling section;

FIG. 4 is a schematic perspective view of a connecting segment;

FIG. 5 is a schematic front view of a connecting segment;

FIG. 6 is a schematic sectional view taken along the line A-A in FIG. 5;

FIG. 7 is a schematic right side view of the connection section of FIG. 5;

FIG. 8 is a perspective view of the hydraulic transmission unit;

FIG. 9 is a schematic view of the hydraulic transmission unit B shown in FIG. 8;

FIG. 10 is a cross-sectional view of the plane D-D of FIG. 9;

FIG. 11 is a schematic view of the hydraulic transmission unit C shown in FIG. 8;

FIG. 12 is a schematic cross-sectional view taken along plane E-E of FIG. 11;

FIG. 13 is a perspective view of an assembled structure of a hydraulic transmission unit and a displacement sensor unit;

FIG. 14 is a sectional view schematically showing the construction of the hydraulic transmission unit and the displacement sensor unit in an assembled state;

FIG. 15 is a perspective view of a displacement sensor unit;

fig. 16 is a schematic perspective view of a displacement sensor.

The device comprises a mandrel rolling section 1, a mandrel finishing section 11, a mandrel reducing section 12, a connecting section 2, a connector 21, a sealing cover 22, a cylinder cover 23, a first oil inlet/outlet 24, a fixing sleeve 25, a first through hole 26, a hydraulic transmission unit 3, a piston 31, a hydraulic cylinder 32, a wiring hole 33, a second oil inlet/outlet 34, a sensor unit mounting hole 35, a second through hole 36, a displacement sensor unit 4, a displacement sensor 41, a sensor fixing sleeve 42, a sensor protection shell 43, a first gasket 44, a second gasket 45 and a limit nut 46.

Detailed Description

The invention is described in further detail below with reference to the figures and examples.

An easily replaceable telescopic pilger mill mandrel as shown in fig. 1 to 16, wherein: the mandrel comprises a mandrel rolling section 1, a connecting section 2, a hydraulic transmission unit 3 and a displacement sensor unit 4, one end of the mandrel rolling section 1 is connected with the hydraulic transmission unit 3 through the connecting section 2, the hydraulic transmission unit 3 drives the mandrel rolling section 1 to extend out or retract, and the displacement sensor unit 4 penetrates through the hydraulic transmission unit 3 and extends into the connecting section 2;

the mandrel rolling section 1 comprises a mandrel finishing section 11 and a mandrel reducing section 12, the mandrel reducing section 12 is sleeved at one end of the mandrel finishing section 11, and the mandrel finishing section 11 moves linearly in the mandrel reducing section 12 along the axial direction;

the connecting section 2 comprises a connecting head 21, a sealing cover 22 and a cylinder cover 23, a first oil inlet/outlet 24 is arranged on the side wall of the cylinder cover 23, a fixing sleeve 25 is arranged on the end face of one side of the cylinder cover 23, and the fixing sleeve 25 is in threaded connection with the mandrel reducing section 12; the connector 21 is movably arranged in a fixed sleeve 25, the connector 21 is in threaded connection with the mandrel finishing section 11, a first through hole 26 is formed in the bottom surface of the connector 21, and the sealing cover 22 is fixedly arranged on the bottom surface of the inner cavity of the connector 21;

the hydraulic transmission unit 3 comprises a piston 31 and a hydraulic cylinder 32, the cylinder cover 23 is fixedly covered on the end surface of the hydraulic cylinder 31, a wiring hole 33 is arranged on the bottom surface of the hydraulic cylinder 32 along the radius direction, a second oil inlet/outlet 34 is arranged at the connecting position of the bottom surface of the hydraulic cylinder 32, and the first oil inlet/outlet 24 and the second oil inlet/outlet 34 are respectively communicated with the inner cavity of the hydraulic cylinder 32; the piston 31 is installed in the hydraulic cylinder 32, one end of the piston 31 penetrates through the cylinder cover 23 and the fixed sleeve 25 to be fixedly connected with the connector 21, a sensor unit installation hole 35 is formed in the center of the piston 31 along the axial direction, a second through hole 36 is formed in the bottom surface of the hydraulic cylinder 32, and the first through hole 26, the sensor unit installation hole 35 and the second through hole 36 are coaxially arranged;

the displacement sensor unit 4 comprises a displacement sensor 41 and a sensor fixing sleeve 42, the displacement sensor 41 is installed in the sensor fixing sleeve 42, one end of the sensor fixing sleeve 42 penetrates through the second through hole 36 and extends into the sensor unit installation hole 35, the detection end of the displacement sensor 41 extends into the first through hole 26, the other end of the sensor fixing sleeve 42 extends to the outer end of the hydraulic transmission unit 4, the signal wire of the displacement sensor 41 penetrates through the wiring hole 33 and extends to the outside of the hydraulic transmission unit 4, and a sensor protection shell 43 is installed on the bottom surface of the hydraulic cylinder 32 and located outside the sensor fixing sleeve 42.

Further, one end of the mandrel finishing section 11 is provided with a mandrel finishing section external thread, an inner wall close to one side of the wide opening of the mandrel reducing section 12 is provided with a mandrel reducing section internal thread, an inner wall of the connector 21 is provided with a connector internal thread, an outer wall of the fixed sleeve 25 is provided with a fixed sleeve external thread, the mandrel finishing section external thread is in threaded connection with the connector internal thread, and the mandrel reducing section internal thread is in threaded connection with the fixed sleeve external thread.

Further, the bottom surfaces of the sealing cover 22 and the connecting head 21 are fixedly connected through a sealing cover bolt, the connecting head 21 is fixedly connected with the piston 31 through a connecting head sealing bolt, and the cylinder cover 23 is fixedly connected with the hydraulic cylinder 32 through a cylinder cover bolt.

Further, the sensor protection housing 43 is fixedly connected to the bottom surface of the hydraulic cylinder 32 by a sensor protection housing bolt.

Further, a sensor protection housing external thread is provided on an outer side wall of the sensor protection housing 43.

Further, a first washer 44 is disposed on a side of the sensor fixing sleeve 42 adjacent to the detection end of the displacement sensor 41, and a second washer 45 is disposed on a side of the sensor fixing sleeve 42 adjacent to the terminal of the displacement sensor 41.

Further, a limit nut 46 is mounted on the outer wall of the sensor fixing sleeve 42 outside the hydraulic transmission unit 4.

Further, both sides of the end surface of the piston 31 in the hydraulic cylinder 32 are provided as oil chambers.

The working process and principle of the invention are as follows:

when the length of the mandrel finishing section 11 needs to be increased, the external hydraulic system injects hydraulic oil into the oil chamber through the second oil inlet/outlet port 34, and simultaneously, the hydraulic oil at the end face on the other side of the piston 31 is discharged to the oil tank through the first oil inlet/outlet port 24 under the movement of the piston 31. The piston 31 is pushed by hydraulic oil to move towards the finishing section 11 of the mandrel continuously, and the piston 31 drives the finishing section 11 of the mandrel to move through the connecting head 21. When the mandrel finishing section 11 is extended to the required length, the displacement sensor 41 sends a command to control the external hydraulic system to stop supplying oil, and the mandrel finishing section position 11 is locked.

When the mandrel finishing section 11 and the rolled pipe are seized and needs to be stripped, the external hydraulic system injects hydraulic oil into the oil cavity through the first oil inlet/outlet port 24, and simultaneously, the hydraulic oil in the oil cavity on the other side of the piston 31 is discharged to the oil tank through the second oil inlet/outlet port 34 under the movement of the piston 31. The piston 31 is pushed by hydraulic oil to move towards the direction away from the mandrel 11, and the piston 31 drives the mandrel finishing section 11 to move through the connecting head 21. When the mandrel finishing section 11 is shortened to a certain position, the pipe is seized and separated from the mandrel finishing section, so that the mandrel is separated, at the moment, the displacement sensor 41 sends an instruction to control the external hydraulic system to stop oil supply, and at the moment, the position of the mandrel finishing section 11 is locked.

When the core rod finishing section 11 is worn and needs to be replaced, the core rod finishing section 11 and the inner thread of the connector can be rotationally separated, so that replacement is realized. When the core rod deformation section 12 is worn and needs to be replaced, the inner thread of the core rod deformation section and the outer thread of a cylinder cover can be separated in a rotating mode, and therefore replacement is achieved.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.