Preparation method of heat-resistant non-stick enamel glaze

文档序号:745100 发布日期:2021-04-23 浏览:35次 中文

阅读说明:本技术 一种耐热不粘搪瓷釉料的制备方法 (Preparation method of heat-resistant non-stick enamel glaze ) 是由 王维明 于 2020-12-02 设计创作,主要内容包括:本发明公开了一种耐热不粘搪瓷釉料的制备方法包括以下操作步骤:S1:称取原料,放入粉碎搅拌一体机中打碎混合,搅拌时间为30min-60min,形成粗碎骨料;S2:将粗碎骨料放入研磨机中磨成细粉,研磨时间为1h-2h,过1200目筛,制成细粉釉料;S3:将细粉釉料放入立式搅拌机中,以原料1:水3的比重加水搅拌,制成液态釉料;S4:将液态釉料放入喷雾器中,雾化喷涂在物体的表面。本发明所述的一种耐热不粘搪瓷釉料的制备方法,通过喷雾器将液态釉料以雾化的形式喷涂在物件的表面,并经由多次喷涂形成集成基层结构,并利用高温烧制、增温加强结构的刚性、低温保温避免结构崩裂,对基层结构进行加固。(The invention discloses a preparation method of heat-resistant non-stick enamel glaze, which comprises the following operation steps: s1: weighing raw materials, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing for 30-60 min to form coarse crushed aggregate; s2: putting the coarse aggregate into a grinder to be ground into fine powder for 1-2 h, and sieving with a 1200-mesh sieve to prepare fine powder glaze; s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze; s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner. According to the preparation method of the heat-resistant non-stick enamel glaze, liquid glaze is sprayed on the surface of an object in an atomized form through a sprayer, an integrated base structure is formed through multiple spraying, the rigidity of the structure is enhanced through high-temperature firing and heating, and the structure is prevented from cracking through low-temperature heat preservation, so that the base structure is reinforced.)

1. A preparation method of heat-resistant non-stick enamel glaze is characterized in that: the method comprises the following operation steps:

s1: weighing raw materials, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing for 30-60 min to form coarse crushed aggregate;

s2: putting the coarse aggregate into a grinder to be ground into fine powder for 1-2 h, and sieving with a 1200-mesh sieve to prepare fine powder glaze;

s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze;

s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner;

s5: the sprayed appliance is sent into a kiln to be fired, the firing temperature is 800 ℃, the firing time is 2h, the temperature is increased to 1600 ℃, the firing time is 10min, and then the appliance is fired at low temperature for 12h, wherein the firing temperature is 60 ℃;

s6: cooling and spraying liquid glaze again;

s7: the sprayed appliances are sent into a kiln again for firing, the firing temperature is 800 ℃, and the firing time is 1 h;

s8: and taking out the fired appliance, putting the fired appliance into cold water, quickly annealing and cooling, and finishing the glaze surface.

2. The method for preparing a heat-resistant non-stick enamel frit according to claim 1, wherein: the raw materials comprise silicon oxide, aluminum oxide, boron oxide, soda ash and lanthanum oxide.

3. The method for preparing a heat-resistant non-stick enamel frit according to claim 1, wherein: the silicon oxide accounts for 50-60%, the aluminum oxide accounts for 5-15%, the boron oxide accounts for 5-15%, the soda ash accounts for 10%, and the lanthanum oxide accounts for 20%.

4. The method for preparing a heat-resistant non-stick enamel frit according to claim 1, wherein: in the step S4, the moving speed of the sprayer is 0.05m/S, and the spraying times are 8-12.

5. The method for preparing a heat-resistant non-stick enamel frit according to claim 1, wherein: in the step S6, the moving speed of the sprayer is 0.01m/S, and the spraying times are one time.

Technical Field

The invention relates to the field of enamel glaze, in particular to a preparation method of heat-resistant non-stick enamel glaze.

Background

Enamel cooking pots have been widely used in households, and are popular among people because of the characteristics of beauty, cleanness, corrosion resistance, high temperature resistance and quick heat transfer. However, the enamel cooker is easy to stick the bottom of the cooker when being used improperly. In recent years, a large number of non-stick pan bodies are sold on the market, most of the non-stick pan bodies adopt aluminum alloy or steel plates as blanks, and a layer of non-stick coating is coated on the inner surface of a pan body, so that the problem that the pan bottom of a common pan is easy to stick is solved. However, the aluminum alloy non-stick pan has high cost, thick material, large using amount and high price, and consumers are reluctant to bear the aluminum alloy non-stick pan. Although the cost of using steel plate as blank can be reduced, the use of steel plate, especially the use of coal stove, is easy to produce oxidation and falling phenomenon to affect the service life.

Disclosure of Invention

The invention mainly aims to provide a preparation method of a heat-resistant non-stick enamel glaze, which can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention adopts the technical scheme that:

a preparation method of heat-resistant non-stick enamel glaze comprises the following operation steps:

s1: weighing raw materials, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing for 30-60 min to form coarse crushed aggregate;

s2: putting the coarse aggregate into a grinder to be ground into fine powder for 1-2 h, and sieving with a 1200-mesh sieve to prepare fine powder glaze;

s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze;

s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner;

s5: the sprayed appliance is sent into a kiln to be fired, the firing temperature is 800 ℃, the firing time is 2h, the temperature is increased to 1600 ℃, the firing time is 10min, and then the appliance is fired at low temperature for 12h, wherein the firing temperature is 60 ℃;

s6: cooling and spraying liquid glaze again;

s7: the sprayed appliances are sent into a kiln again for firing, the firing temperature is 800 ℃, and the firing time is 1 h;

s8: and taking out the fired appliance, putting the fired appliance into cold water, quickly annealing and cooling, and finishing the glaze surface.

Preferably, the raw material comprises silicon oxide, aluminum oxide, boron oxide, soda ash and lanthanum oxide.

Preferably, the silicon oxide accounts for 50% -60%, the aluminum oxide accounts for 5% -15%, the boron oxide accounts for 5% -15%, the soda ash accounts for 10%, and the lanthanum oxide accounts for 20%.

Preferably, the moving speed of the sprayer in the step S4 is 0.05m/S, and the spraying times are 8-12 times.

Preferably, the sprayer moving speed in the step S6 is 0.01m/S, and the spraying times are one time.

Compared with the prior art, the invention has the following beneficial effects:

according to the invention, liquid glaze is sprayed on the surface of an object in an atomized form through a sprayer, an integrated base layer structure is formed through multiple spraying, high-temperature firing, warming and structure rigidity strengthening and low-temperature heat preservation are utilized to avoid structure cracking, the base layer structure is reinforced, a surface layer is sprayed on the outer portion of the base layer, high-temperature glazing is carried out, rapid annealing is carried out, the glaze is dried, the surface is corrugated, smooth and anti-sticking are formed, and protection is provided for the base layer.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

the invention relates to a preparation method of heat-resistant non-stick enamel glaze, which comprises the following operation steps:

s1: weighing raw materials including 50% -60% of silicon oxide, 5% -15% of aluminum oxide, 5% -15% of boron oxide, 10% of soda and 20% of lanthanum oxide, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing for 30-60 min to form coarse aggregate;

s2: putting the coarse aggregate into a grinder to be ground into fine powder for 1-2 h, and sieving with a 1200-mesh sieve to prepare fine powder glaze;

s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze;

s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner, wherein the moving speed of the sprayer is 0.05m/s, and the spraying times are 8-12;

s5: the sprayed appliance is sent into a kiln to be fired, the firing temperature is 800 ℃, the firing time is 2h, the temperature is increased to 1600 ℃, the firing time is 10min, and then the appliance is fired at low temperature for 12h, wherein the firing temperature is 60 ℃;

s6: cooling, spraying liquid glaze again, wherein the moving speed of a sprayer is 0.01m/s, and the spraying frequency is one time;

s7: the sprayed appliances are sent into a kiln again for firing, the firing temperature is 800 ℃, and the firing time is 1 h;

s8: and taking out the fired appliance, putting the fired appliance into cold water, quickly annealing and cooling, and finishing the glaze surface.

Example 2:

on the basis of example 1, a method for preparing a heat-resistant non-stick enamel frit comprises the following operating steps:

s1: weighing raw materials, wherein the raw materials comprise 50% of silicon oxide, 15% of aluminum oxide, 5% of boron oxide, 10% of soda and 20% of lanthanum oxide, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing for 30min to form coarse crushed aggregate;

s2: putting the coarse aggregate into a grinder to be ground into fine powder for 1h, and sieving the fine powder with a 1200-mesh sieve to prepare fine powder glaze;

s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze;

s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner, wherein the moving speed of the sprayer is 0.05m/s, and the spraying times are 8 times;

s5: the sprayed appliance is sent into a kiln to be fired, the firing temperature is 800 ℃, the firing time is 2h, the temperature is increased to 1600 ℃, the firing time is 10min, and then the appliance is fired at low temperature for 12h, wherein the firing temperature is 60 ℃;

s6: cooling, spraying liquid glaze again, wherein the moving speed of a sprayer is 0.01m/s, and the spraying frequency is one time;

s7: the sprayed appliances are sent into a kiln again for firing, the firing temperature is 800 ℃, and the firing time is 1 h;

s8: and taking out the fired appliance, putting the fired appliance into cold water, quickly annealing and cooling, and finishing the glaze surface.

Example 3:

on the basis of example 1, a method for preparing a heat-resistant non-stick enamel frit comprises the following operating steps:

s1: weighing raw materials, wherein the raw materials comprise silicon oxide, aluminum oxide, boron oxide, soda ash and lanthanum oxide, the silicon oxide accounts for 52%, the aluminum oxide accounts for 11%, the boron oxide accounts for 7%, the soda ash accounts for 10% and the lanthanum oxide accounts for 20%, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing the raw materials, and stirring the raw materials for 40min to form coarse crushed aggregate;

s2: putting the coarse aggregate into a grinder to be ground into fine powder for 1.2h, and sieving with a 1200-mesh sieve to prepare fine powder glaze;

s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze;

s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner, wherein the moving speed of the sprayer is 0.05m/s, and the spraying times are 9 times;

s5: the sprayed appliance is sent into a kiln to be fired, the firing temperature is 800 ℃, the firing time is 2h, the temperature is increased to 1600 ℃, the firing time is 10min, and then the appliance is fired at low temperature for 12h, wherein the firing temperature is 60 ℃;

s6: cooling, spraying liquid glaze again, wherein the moving speed of a sprayer is 0.01m/s, and the spraying frequency is one time;

s7: the sprayed appliances are sent into a kiln again for firing, the firing temperature is 800 ℃, and the firing time is 1 h;

s8: and taking out the fired appliance, putting the fired appliance into cold water, quickly annealing and cooling, and finishing the glaze surface.

Example 4:

on the basis of example 1, a method for preparing a heat-resistant non-stick enamel frit comprises the following operating steps:

s1: weighing raw materials, wherein the raw materials comprise 54% of silicon oxide, 8% of aluminum oxide, 8% of boron oxide, 10% of soda and 20% of lanthanum oxide, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing for 50min to form coarse crushed aggregate;

s2: putting the coarse aggregate into a grinder to be ground into fine powder for 1.4h, and sieving with a 1200-mesh sieve to prepare fine powder glaze;

s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze;

s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner, wherein the moving speed of the sprayer is 0.05m/s, and the spraying times are 9 times;

s5: the sprayed appliance is sent into a kiln to be fired, the firing temperature is 800 ℃, the firing time is 2h, the temperature is increased to 1600 ℃, the firing time is 10min, and then the appliance is fired at low temperature for 12h, wherein the firing temperature is 60 ℃;

s6: cooling, spraying liquid glaze again, wherein the moving speed of a sprayer is 0.01m/s, and the spraying frequency is one time;

s7: the sprayed appliances are sent into a kiln again for firing, the firing temperature is 800 ℃, and the firing time is 1 h;

s8: and taking out the fired appliance, putting the fired appliance into cold water, quickly annealing and cooling, and finishing the glaze surface.

Example 5:

on the basis of example 1, a method for preparing a heat-resistant non-stick enamel frit comprises the following operating steps:

s1: weighing raw materials, wherein the raw materials comprise silicon oxide, aluminum oxide, boron oxide, soda ash and lanthanum oxide, the silicon oxide accounts for 56%, the aluminum oxide accounts for 8%, the boron oxide accounts for 6%, the soda ash accounts for 10% and the lanthanum oxide accounts for 20%, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing the raw materials, and stirring the raw materials for 45min to form coarse crushed aggregate;

s2: putting the coarse aggregate into a grinder to be ground into fine powder for 1.6h, and sieving with a 1200-mesh sieve to prepare fine powder glaze;

s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze;

s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner, wherein the moving speed of the sprayer is 0.05m/s, and the spraying times are 10 times;

s5: the sprayed appliance is sent into a kiln to be fired, the firing temperature is 800 ℃, the firing time is 2h, the temperature is increased to 1600 ℃, the firing time is 10min, and then the appliance is fired at low temperature for 12h, wherein the firing temperature is 60 ℃;

s6: cooling, spraying liquid glaze again, wherein the moving speed of a sprayer is 0.01m/s, and the spraying frequency is one time;

s7: the sprayed appliances are sent into a kiln again for firing, the firing temperature is 800 ℃, and the firing time is 1 h;

s8: and taking out the fired appliance, putting the fired appliance into cold water, quickly annealing and cooling, and finishing the glaze surface.

Example 6:

on the basis of example 1, a method for preparing a heat-resistant non-stick enamel frit comprises the following operating steps:

s1: weighing raw materials, wherein the raw materials comprise 58% of silicon oxide, 6% of aluminum oxide, 6% of boron oxide, 10% of soda ash and 20% of lanthanum oxide, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing for 60min to form coarse crushed aggregate;

s2: putting the coarse aggregate into a grinder to be ground into fine powder for 2 hours, and sieving the fine powder with a 1200-mesh sieve to prepare fine powder glaze;

s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze;

s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner, wherein the moving speed of the sprayer is 0.05m/s, and the spraying times are 12 times;

s5: the sprayed appliance is sent into a kiln to be fired, the firing temperature is 800 ℃, the firing time is 2h, the temperature is increased to 1600 ℃, the firing time is 10min, and then the appliance is fired at low temperature for 12h, wherein the firing temperature is 60 ℃;

s6: cooling, spraying liquid glaze again, wherein the moving speed of a sprayer is 0.01m/s, and the spraying frequency is one time;

s7: the sprayed appliances are sent into a kiln again for firing, the firing temperature is 800 ℃, and the firing time is 1 h;

s8: and taking out the fired appliance, putting the fired appliance into cold water, quickly annealing and cooling, and finishing the glaze surface.

Example 7:

on the basis of example 1, a method for preparing a heat-resistant non-stick enamel frit comprises the following operating steps:

s1: weighing raw materials, wherein the raw materials comprise 60% of silicon oxide, 5% of aluminum oxide, 5% of boron oxide, 10% of soda and 20% of lanthanum oxide, putting the raw materials into a crushing and stirring integrated machine, crushing and mixing the raw materials for 60min, and forming coarse crushed aggregate;

s2: putting the coarse aggregate into a grinder to be ground into fine powder for 1.8h, and sieving with a 1200-mesh sieve to prepare fine powder glaze;

s3: putting the fine powder glaze into a vertical mixer, and mixing the raw materials of 1: adding water according to the specific gravity of the water 3 and stirring to prepare liquid glaze;

s4: putting the liquid glaze into a sprayer, and spraying the liquid glaze on the surface of an object in an atomizing manner, wherein the moving speed of the sprayer is 0.05m/s, and the spraying times are 11;

s5: the sprayed appliance is sent into a kiln to be fired, the firing temperature is 800 ℃, the firing time is 2h, the temperature is increased to 1600 ℃, the firing time is 10min, and then the appliance is fired at low temperature for 12h, wherein the firing temperature is 60 ℃;

s6: cooling, spraying liquid glaze again, wherein the moving speed of a sprayer is 0.01m/s, and the spraying frequency is one time;

s7: the sprayed appliances are sent into a kiln again for firing, the firing temperature is 800 ℃, and the firing time is 1 h;

s8: and taking out the fired appliance, putting the fired appliance into cold water, quickly annealing and cooling, and finishing the glaze surface.

According to the invention, the liquid glaze is sprayed on the surface of an object in an atomized form through a sprayer, an integrated base layer structure is formed through multiple spraying, the rigidity of the structure is enhanced through high-temperature firing and heating, the structure is prevented from cracking through low-temperature heat preservation, the base layer structure is reinforced, the surface layer is sprayed on the outer part of the base layer, the glaze is glazed through high-temperature glazing, rapid annealing is carried out, the surface is corrugated, smooth and anti-sticking are formed, and the protection is provided for the base layer.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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