阅读说明：本技术 一种印花夹层玻璃的加工工艺 (Processing technology of printed laminated glass ) 是由 袁磊 于 2020-12-31 设计创作，主要内容包括：本发明公开了一种印花夹层玻璃的加工工艺,属于玻璃加工工艺技术领域；该种印花夹层玻璃的加工工艺,采用电熔窑进行加热使物料呈熔融状态,且对产生的气体进行过滤、净化处理,一方面成本低、耗能低、利于操作,另一方面对环境的污染小,环保安全；采用印花压膜的方式液压驱动进行印花,使得玻璃工艺品厚度可调,且印花压膜便于替换成不同的花纹,使用范围广,另外玻璃凹模加热处理,便于压模的成型,切割后的物料可再生进行加工,节约能源,印花后的玻璃可粘合连接,防止玻璃在运输或使用时出现破裂而造成的玻璃四溅,安全性能高,具有良好的经济效益和社会效益,适合推广使。(The invention discloses a processing technology of printed laminated glass, belonging to the technical field of glass processing technology; according to the processing technology of the printed laminated glass, the electric melting furnace is adopted for heating to enable the materials to be in a molten state, and generated gas is filtered and purified, so that on one hand, the cost is low, the energy consumption is low, the operation is facilitated, on the other hand, the pollution to the environment is small, and the printed laminated glass is environment-friendly and safe; the glass artware is printed by adopting the hydraulic driving mode of the printing and pressing film, so that the thickness of the glass artware is adjustable, the printing and pressing film is convenient to replace different patterns, the application range is wide, in addition, the glass female die is heated and treated, the pressing die is convenient to form, cut materials can be regenerated and processed, energy is saved, the printed glass can be bonded and connected, the glass is prevented from being splashed when the glass is broken in transportation or use, the safety performance is high, good economic benefit and social benefit are realized, and the glass artware is suitable for popularization and use.)

1. The processing technology of the printed laminated glass is characterized by comprising the following steps of:

the method comprises the following steps: weighing raw materials to be added, and sequentially adding the weighed raw materials into a mixer;

step two: mixing the raw materials in the mixer and then firing the raw materials in the electric melting furnace;

step three: extruding the fired molten slurry into a glass female die in the forming module through an extruder;

step four: hydraulically driving a printing press film to be pressed into patterns, and then quenching;

step five: measuring the thickness by a thickness gauge, and performing necessary cutting and edging treatment;

step six: and bonding the two formed glass artware through organic bonding glue, and then cleaning and packaging.

2. The process for processing printed laminated glass according to claim 1, wherein the process comprises the following steps: the weighing raw materials in the step one procedure can be quartz sand, limestone, feldspar, soda ash, boric acid, colorant, dye and the like, and the raw materials are stirred and mixed in a mixer.

3. The process for processing printed laminated glass according to claim 1, wherein the process comprises the following steps: and the top end of the electric melting furnace in the step two is sequentially connected with an active filter screen, an HEPA (high efficiency particulate air) screen and a negative ion generator, and the point melting furnace is connected with a cutting machine through a regenerating machine.

4. The process for processing printed laminated glass according to claim 1, wherein the process comprises the following steps: the forming module in the third step comprises a glass female die, and the top end of the glass female die is connected with a printing press film through a hydraulic cylinder and a hydraulic telescopic rod; an electric heating device is arranged at the bottom end inside the glass female die.

5. The process for processing printed laminated glass according to claim 1, wherein the process comprises the following steps: and the cleaning in the six steps adopts a roller type conveying and cleaning device, and automatic drying treatment is carried out in the cleaning equipment.

Technical Field

The invention relates to a processing technology of glass, in particular to a processing technology of printed laminated glass, and belongs to the technical field of glass processing technologies.

Background

The glass artware is popular among people due to the fact that the glass artware is transparent, environment-friendly and easy to process, and more people buy and process various forms of glass artware along with the improvement of living standard of people; the glass artware is usually prepared by the working procedures of batching, melting, forming, annealing and the like, and the printed glass is formed by pressing by rollers during forming, so that the external part is exquisite and popular.

The existing printed glass is mostly pressed by rollers, the method easily causes uneven pattern thickness, the thickness is not adjustable, the application range is limited, in addition, the gas burnt and melted during processing of the existing printed glass has great danger to the environment and the health of workers, the formed artware is easy to generate a glass splashing state when being broken, and the safety performance is low; therefore, the processing technology of the printed laminated glass is provided for solving the problems.

Disclosure of Invention

The invention aims to solve the problems and provide a processing technology of printed laminated glass.

The invention realizes the purpose through the following technical scheme, and the processing technology of the printed laminated glass comprises the following steps:

the method comprises the following steps: weighing raw materials to be added, and sequentially adding the weighed raw materials into a mixer;

step two: mixing the raw materials in the mixer and then firing the raw materials in the electric melting furnace;

step three: extruding the fired molten slurry into a glass female die in the forming module through an extruder;

step four: hydraulically driving a printing press film to be pressed into patterns, and then quenching;

step five: measuring the thickness by a thickness gauge, and performing necessary cutting and edging treatment;

step six: and bonding the two formed glass artware through organic bonding glue, and then cleaning and packaging.

Preferably, the raw materials weighed in the step one process may be quartz sand, limestone, feldspar, soda ash, boric acid, colorant, dye, etc., and the raw materials are mixed by stirring inside a mixer.

Preferably, the top end of the electric melting furnace in the second step is connected with an active filter screen, an HEPA (high efficiency particulate air) screen and a negative ion generator in sequence, and the point melting furnace is connected with a cutting machine through a regenerating machine.

Preferably, the forming module in the third step comprises a glass female die, and the top end of the glass female die is connected with a printing and pressing film through a hydraulic cylinder and a hydraulic telescopic rod; an electric heating device is arranged at the bottom end inside the glass female die.

Preferably, the cleaning in the sixth step adopts a roller type conveying cleaning device, and the cleaning device is automatically dried.

The invention has the beneficial effects that: according to the processing technology of the printed laminated glass, the electric melting furnace is adopted for heating to enable the materials to be in a molten state, and generated gas is filtered and purified, so that on one hand, the cost is low, the energy consumption is low, the operation is facilitated, on the other hand, the pollution to the environment is small, and the printed laminated glass is environment-friendly and safe; the glass artware is printed in a hydraulic driving mode by adopting a printing and pressing film, so that the thickness of the glass artware is adjustable, the printing and pressing film can be conveniently replaced by different patterns, the application range is wide, in addition, the glass female die is heated and is convenient for molding of the pressing die, the cut materials can be regenerated for processing, the energy is saved, the printed glass can be bonded and connected, the glass is prevented from being splashed due to fracture when being transported or used, and the safety performance is high; has good economic benefit and social benefit, and is suitable for popularization and application.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the forming module of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The first embodiment is as follows:

referring to fig. 1-2, a process for manufacturing printed laminated glass includes the following steps:

the method comprises the following steps: weighing raw materials to be added, sequentially adding the raw materials into a mixer after weighing, wherein the weighed raw materials can be quartz sand, limestone, feldspar, soda ash, boric acid, a colorant, dye and the like, and the raw materials are stirred and mixed in the mixer;

step two: the raw materials in the mixer are mixed and then fired in the electric melting furnace, the top end of the electric melting furnace is sequentially connected with an active filter screen, an HEPA (high efficiency particulate air) screen and a negative ion generator, and the point melting furnace is connected with a cutting machine through a regenerating machine;

step three: extruding the fired molten slurry into a glass female die in a forming module through an extruder, wherein the forming module comprises the glass female die, and the top end of the glass female die is connected with a printing and pressing film through a hydraulic cylinder and a hydraulic telescopic rod; an electric heating device is arranged at the bottom end inside the glass female die;

step four: hydraulically driving a printing press film to be pressed into patterns, and quenching;

step five: measuring the thickness by a thickness gauge, cutting, and performing cutting and edge grinding treatment;

step six: bonding two formed glass artware through organic bonding glue, cleaning and packaging, wherein a roller type conveying cleaning device is adopted for cleaning, and automatic drying treatment is carried out in a cleaning device.

According to the processing technology of the printed laminated glass, quartz sand, limestone, feldspar, soda ash, boric acid, a coloring agent, a dye and the like are added into a mixer in sequence through weighing, are uniformly stirred and conveyed into an electric melting furnace, are heated to a molten state at a high temperature, the melted gas is filtered and purified through an active filter screen, an HEPA (high efficiency particulate air) screen and a negative ion generator, the melted solution is extruded into a glass female die through an extruder, the printed pressed film is lowered to imprint patterns in the heated state, then the material is subjected to physicochemical quenching, the thickness measurement is carried out, cutting and edge grinding are carried out, the cut material can be crushed through a regenerator and then is subjected to melting recovery and reuse, the processed glass handicraft is bonded with one end without the patterns through organic adhesive, and is conveyed and cleaned through a roller for packaging.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.