阅读说明：本技术 一种毛巾织造自动化裁剪分流方法 (Automatic cutting and shunting method for towel weaving ) 是由 刘志忠 于 2020-12-15 设计创作，主要内容包括：本发明公开了一种毛巾织造自动化裁剪分流方法,涉及毛巾织造技术领域,包括以下步骤：A、毛巾织造作业；B、自动裁剪加工；C、分流执行操作。该毛巾织造自动化裁剪分流方法,在织造送料的过程中即可完成裁剪和分流步骤,工序简单,适应于大规模生产,通过织造设计和选材织造的工序完成毛巾织造作业,毛巾织造作业的经纱和纬纱可选择为纯棉、天丝、锦纶、涤纶纱或是混纺纱的一种,根据不同的类型选用不同的材料；通过测定裁剪数据、动化裁剪和整处理工序可完成自动裁剪加工,机械化程度较高,并且不同的裁剪参数可对应不同的毛巾尺寸,生产范围较广；通过一次分流、分流检测、二次分流和分流计数的工序可完成分流执行操作,实现规整化分流。(The invention discloses an automatic cutting and shunting method for towel weaving, which relates to the technical field of towel weaving and comprises the following steps: A. weaving the towel; B. automatically cutting and processing; C. and shunting to execute the operation. The automatic cutting and shunting method for towel weaving can finish cutting and shunting steps in the weaving and feeding process, has simple working procedures, is suitable for large-scale production, finishes towel weaving operation through weaving design and material selection weaving working procedures, can select one of pure cotton, tencel, chinlon, polyester yarn or blended yarn for the warp and weft of the towel weaving operation, and selects different materials according to different types; automatic cutting processing can be completed through measuring cutting data, dynamic cutting and finishing processing procedures, the degree of mechanization is high, different cutting parameters can correspond to different towel sizes, and the production range is wide; the shunting execution operation can be completed through the procedures of primary shunting, shunting detection, secondary shunting and shunting counting, and the normalized shunting is realized.)

1. An automatic cutting and shunting method for towel weaving is characterized by comprising the following steps:

A. weaving the towel;

B. automatically cutting and processing;

C. and shunting to execute the operation.

2. The automatic cutting and shunting method for towel weaving according to claim 1, wherein the towel weaving operation in step a comprises the following specific steps:

a1 weaving design

Determining a weaving process, setting the density of warp and weft, and digitally inputting a knitting drawing into a mechanical knitting program of a knitting machine;

a2 weaving with selected materials

Selecting proper warp and weft, sterilizing and dyeing the warp and weft, and weaving the towel by a knitting machine.

3. The automatic cutting and shunting method for towel weaving according to claim 1, wherein the automatic cutting process in step B comprises the following specific steps:

b1 measuring cutting data

Collecting the length and width data of a crude product towel discharged by weaving, then differentiating and designing a cutting area according to the required length and width data requirement of a finished product towel, and determining cutting parameters;

b2, automatic cutting

The crude product towel is compressed and fixed in the feeding process of the crude product towel, the cutting size is adjusted according to the fixed cutting parameters, and the automatic cutting operation is carried out on the crude product towel by adopting a cutting machine;

b3 finishing treatment

And then, carrying out edge locking processing on the finished towel finished by cutting and shearing, and finishing the edge of the finished towel so as to enable the finished towel to meet the processing standard.

4. The automatic cutting and shunting method for towel weaving according to claim 1, characterized in that the shunting execution operation in step C comprises the following specific steps:

c1, first diversion

Setting a first diversion channel, a second diversion channel and a third diversion channel, wherein each diversion channel corresponds to the group of cut finished towels respectively;

c2, shunt detection

Meanwhile, a detection procedure is arranged on each shunting channel, and the size data of the finished product towels are classified and detected;

c3, secondary flow splitting

The tail end of each shunting channel is sequentially provided with a superior product shunting branch and a defective product shunting branch, detected qualified products are sent to the superior product shunting branch, and detected unqualified products are sent to the defective product shunting branch for classified conveying;

c4, split count

And infrared induction modules are arranged above the superior product shunting branch and the inferior product shunting branch for shunting and counting, and finished towels of superior products and inferior products are counted.

5. The automatic cutting and shunting method for towel weaving according to claim 2, characterized in that: the warp and weft yarns of the towel weaving operation in the step A can be selected from pure cotton, tencel, chinlon, polyester yarn or blended yarn.

6. The automatic cutting and shunting method for towel weaving according to claim 3, characterized in that: and the towel overlock processing of the automatic cutting processing in the step B can adopt a mode of sewing with the same color needle thread to carry out automatic overlock.

7. The automatic cutting and shunting method for towel weaving according to claim 4, characterized in that: the detection procedure of the split execution operation in the step C can adopt a scanning detection mode of a sensing device, and feeds back the detected size data in a digital mode.

Technical Field

The invention relates to the technical field of towel weaving, in particular to an automatic cutting and shunting method for towel weaving.

Background

The towel is a daily necessity, a cloth textile and a long hair, and is commonly used for wiping hands and feet after washing hands, wiping heads after washing heads, wiping bodies after bathing, wiping mouths after dinner and the like. The first towel in the world was born in 1850, england, with over 160 years of history to date. The original simplest single-color plain towel is developed into the current jacquard satin, printing, untwisted towel, cut pile towel and the like, and is a textile product with the shortest development time and the fastest development speed. The towel needs to be cut after weaving, and the flow can be divided in the cutting process.

The existing automatic cutting method for towel weaving does not have a regularized reasonable distribution method, the cut towels are distributed in a disordered mode, subsequent towel classification is inconvenient, the detection and counting functions are not available, and qualified products and defective products are inconvenient to distinguish.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides a towel weaving automatic cutting and shunting method, which solves the problems that the existing towel weaving automatic cutting provided by the background technology does not have a regularized reasonable shunting method, the cut towels are relatively disordered in distribution, the subsequent towel classification is inconvenient, the detection and counting functions are unavailable, and the qualified products and the defective products are inconvenient to distinguish.

In order to achieve the purpose, the invention is realized by the following technical scheme, and the towel weaving automatic cutting and shunting method comprises the following steps:

A. weaving the towel;

B. automatically cutting and processing;

C. and shunting to execute the operation.

Optionally, the towel weaving operation in the step a includes the following specific steps:

a1 weaving design

Determining a weaving process, setting the density of warp and weft, and digitally inputting a knitting drawing into a mechanical knitting program of a knitting machine;

a2 weaving with selected materials

Selecting proper warp and weft, sterilizing and dyeing the warp and weft, and weaving the towel by a knitting machine.

Optionally, the automatic cutting in step B includes the following specific steps:

b1 measuring cutting data

Collecting the length and width data of a crude product towel discharged by weaving, then differentiating and designing a cutting area according to the required length and width data requirement of a finished product towel, and determining cutting parameters;

b2, automatic cutting

The crude product towel is compressed and fixed in the feeding process of the crude product towel, the cutting size is adjusted according to the fixed cutting parameters, and the automatic cutting operation is carried out on the crude product towel by adopting a cutting machine;

b3 finishing treatment

And then, carrying out edge locking processing on the finished towel finished by cutting and shearing, and finishing the edge of the finished towel so as to enable the finished towel to meet the processing standard.

Optionally, the split-flow execution operation in step C includes the following specific steps:

c1, first diversion

Setting a first diversion channel, a second diversion channel and a third diversion channel, wherein each diversion channel corresponds to the group of cut finished towels respectively;

c2, shunt detection

Meanwhile, a detection procedure is arranged on each shunting channel, and the size data of the finished product towels are classified and detected;

c3, secondary flow splitting

The tail end of each shunting channel is sequentially provided with a superior product shunting branch and a defective product shunting branch, detected qualified products are sent to the superior product shunting branch, and detected unqualified products are sent to the defective product shunting branch for classified conveying;

c4, split count

And infrared induction modules are arranged above the superior product shunting branch and the inferior product shunting branch for shunting and counting, and finished towels of superior products and inferior products are counted.

Optionally, the warp and weft yarns in the towel weaving operation in the step a may be selected from one of pure cotton, tencel, chinlon, dacron yarn or blended yarn.

Optionally, the towel overlock processing of the automatic cutting processing in the step B may adopt a same color needle thread sewing mode to carry out automatic overlock.

Optionally, the detection step of the split execution operation in step C may adopt a scanning detection manner by a sensing device, and feed back the detected size data in a digitized manner.

The invention provides an automatic cutting and shunting method for towel weaving, which has the following beneficial effects: the automatic cutting and shunting method for towel weaving can finish cutting and shunting steps in the weaving and feeding process, has simple working procedures, is suitable for large-scale production, finishes towel weaving operation through weaving design and material selection weaving working procedures, can select warp yarns and weft yarns of the towel weaving operation to be one of pure cotton, tencel, chinlon, polyester yarns or blended yarns, and selects different materials according to different types; automatic cutting processing can be completed through measuring cutting data, dynamic cutting and finishing processing procedures, the degree of mechanization is high, different cutting parameters can correspond to different towel sizes, and the production range is wide; the split-flow execution operation can be completed through the procedures of primary split-flow, split-flow detection, secondary split-flow and split-flow counting, the normalized split-flow is realized, different-size towels which are cut out by different cutting parameters are distributed in a primary split-flow mode, the split-flow detection can be used for detecting the sizes of the towels so as to facilitate the subsequent secondary split-flow, the secondary split-flow can correspond to different quality of finished towels, the split-flow counting can be used for counting the finished towels of superior products and inferior products, and the split-flow counting is reasonable, orderly and high in functionality.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to specific embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

An automatic cutting and shunting method for towel weaving comprises the following steps:

A. weaving the towel;

B. automatically cutting and processing;

C. and shunting to execute the operation.

The towel weaving operation in the step A comprises the following specific steps:

a1 weaving design

Determining a weaving process, setting the density of warp and weft, and digitally inputting a knitting drawing into a mechanical knitting program of a knitting machine;

a2 weaving with selected materials

Selecting proper warp and weft, sterilizing and dyeing the warp and weft, and weaving the towel by using a knitting machine;

the warp and weft yarns of the towel weaving operation in the step A can be selected from one of pure cotton, tencel, chinlon, polyester yarn or blended yarn;

the automatic cutting processing in the step B comprises the following specific steps:

b1 measuring cutting data

Collecting the length and width data of a crude product towel discharged by weaving, then differentiating and designing a cutting area according to the required length and width data requirement of a finished product towel, and determining cutting parameters;

b2, automatic cutting

The crude product towel is compressed and fixed in the feeding process of the crude product towel, the cutting size is adjusted according to the fixed cutting parameters, and the automatic cutting operation is carried out on the crude product towel by adopting a cutting machine;

b3 finishing treatment

Then, carrying out edge locking processing on the finished towel after cutting and shearing, and finishing the edge of the finished towel to enable the finished towel to meet the processing standard;

the towel overlock processing of the automatic cutting processing in the step B can adopt a mode of homochromatic needle thread sewing to carry out automatic overlock;

the split-flow execution operation in the step C comprises the following specific steps:

c1, first diversion

Setting a first diversion channel, a second diversion channel and a third diversion channel, wherein each diversion channel corresponds to the group of cut finished towels respectively;

c2, shunt detection

Meanwhile, a detection procedure is arranged on each shunting channel, and the size data of the finished product towels are classified and detected;

c3, secondary flow splitting

The tail end of each shunting channel is sequentially provided with a superior product shunting branch and a defective product shunting branch, detected qualified products are sent to the superior product shunting branch, and detected unqualified products are sent to the defective product shunting branch for classified conveying;

c4, split count

Infrared sensing modules are arranged above the superior product shunting branch and the inferior product shunting branch for shunting and counting, and finished product towels of superior products and inferior products are counted;

the detection procedure of the split execution operation in the step C can adopt a scanning detection mode of a sensing device, and feeds back the detected size data in a digital mode.

In summary, the automatic cutting and shunting method for towel weaving comprises the following specific steps in use:

A. towel weaving operation

A1, weaving design: determining a weaving process, setting the density of warp and weft, and digitally inputting a knitting drawing into a mechanical knitting program of a knitting machine;

a2, selecting materials for weaving: selecting proper warp and weft, sterilizing and dyeing the warp and weft, and weaving the towel by a knitting machine.

B. Automatic cutting and processing

B1, measurement of cut data: collecting the length and width data of a crude product towel discharged by weaving, then differentiating and designing a cutting area according to the required length and width data requirement of a finished product towel, and determining cutting parameters;

b2, automatic cutting: the crude product towel is compressed and fixed in the feeding process of the crude product towel, the cutting size is adjusted according to the fixed cutting parameters, and the automatic cutting operation is carried out on the crude product towel by adopting a cutting machine;

b3, finishing treatment: and then, carrying out edge locking processing on the finished towel finished by cutting and shearing, and finishing the edge of the finished towel so as to enable the finished towel to meet the processing standard.

C. Split execution operation

C1, primary splitting: setting a first diversion channel, a second diversion channel and a third diversion channel, wherein each diversion channel corresponds to the group of cut finished towels respectively;

c2, flow splitting detection: meanwhile, a detection procedure is arranged on each shunting channel, and the size data of the finished product towels are classified and detected;

c3, secondary flow splitting: the tail end of each shunting channel is sequentially provided with a superior product shunting branch and a defective product shunting branch, detected qualified products are sent to the superior product shunting branch, and detected unqualified products are sent to the defective product shunting branch for classified conveying;

c4, split count: and infrared induction modules are arranged above the superior product shunting branch and the inferior product shunting branch for shunting and counting, and finished towels of superior products and inferior products are counted.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.