Distance-adjustable water jet cutting tool bit for tire detection cutting

文档序号:78581 发布日期:2021-10-08 浏览:22次 中文

阅读说明:本技术 一种用于轮胎检测切割的距离可调节水射流切割刀头 (Distance-adjustable water jet cutting tool bit for tire detection cutting ) 是由 武昱 李东旭 刘鹏 于 2021-06-15 设计创作,主要内容包括:本发明公开了一种用于轮胎检测切割的距离可调节水射流切割刀头,包括刀头安装板,所述刀头安装板的右侧面安装有水射流刀头滑动基座,所述水射流刀头滑动基座上安装有固定刀头安装座和可移动刀头安装座,所述固定刀头安装座和可移动刀头安装座上均安装有水射流刀头,所述可移动刀头安装座上设置有移动刀头固定夹具,所述水射流刀头滑动基座的右端面设置有移动刀头限位端板,所述刀头安装板的左侧面安装有刀头动力机构。本发明通过打开和关闭移动刀头固定夹具,即可对可移动刀头安装座的位置进行调节,从而实现两个水射流刀头的宽度调节功能,从而进行不同的轮胎采样切割,确保轮胎质检的稳定高效,提高轮胎检测切割效率。(The invention discloses a distance-adjustable water jet cutting tool bit for tire detection cutting, which comprises a tool bit mounting plate, wherein a water jet tool bit sliding base is mounted on the right side surface of the tool bit mounting plate, a fixed tool bit mounting seat and a movable tool bit mounting seat are mounted on the water jet tool bit sliding base, water jet tool bits are mounted on the fixed tool bit mounting seat and the movable tool bit mounting seat, a movable tool bit fixing clamp is arranged on the movable tool bit mounting seat, a movable tool bit limiting end plate is arranged on the right end surface of the water jet tool bit sliding base, and a tool bit power mechanism is mounted on the left side surface of the tool bit mounting plate. According to the invention, the position of the movable tool bit mounting seat can be adjusted by opening and closing the movable tool bit fixing clamp, so that the width adjusting function of the two water jet tool bits is realized, different tire sampling cutting is performed, the stability and high efficiency of tire quality inspection are ensured, and the tire detection cutting efficiency is improved.)

1. A distance-adjustable water jet cutting tool bit for tire detection cutting, comprising a tool bit mounting plate (1), characterized in that: water jet tool bit sliding base (2) is installed to the right flank of tool bit mounting panel (1), install on water jet tool bit sliding base (2) fixed tool bit mount pad (3) and can move tool bit mount pad (4), all install water jet tool bit (5) on fixed tool bit mount pad (3) and can move tool bit mount pad (4), it removes tool bit mounting fixture (6) to be provided with on tool bit mount pad (4), the right-hand member face of water jet tool bit sliding base (2) is provided with the spacing end plate of removal tool bit (7), tool bit power unit is installed to the left flank of tool bit mounting panel (1).

2. A distance adjustable water jet cutting tool for tire inspection cutting as claimed in claim 1 wherein: tool bit power unit includes speed reducer mount pad (8), the internally mounted of speed reducer mount pad (8) has harmonic speed reducer (9), install motor mounting panel (10) on harmonic speed reducer (9), install motor (11) on motor mounting panel (10), the output of motor (11) links to each other with harmonic speed reducer (9), the output of harmonic speed reducer (9) links to each other with tool bit mounting panel (1), the outside of motor (11) is provided with dustproof protection system.

3. A distance adjustable water jet cutting tool for tire inspection cutting as claimed in claim 2 wherein: the dustproof protection system comprises a motor dustproof cover (12) located outside the motor (11), and a motor dustproof end cover (13) is arranged on a port, away from the motor mounting plate (10), of the motor dustproof cover (12).

4. A distance adjustable water jet cutting tool for tire inspection cutting as claimed in claim 2 wherein: and a sealing ring (14) is additionally arranged between the speed reducer mounting seat (8) and the harmonic speed reducer (9).

5. A distance adjustable water jet cutting tool for tire inspection cutting as claimed in claim 2 wherein: an output end cover (15) is installed on a port of the speed reducer installation seat (8) close to the tool bit installation plate (1).

6. A distance adjustable water jet cutting tool for tire inspection cutting as claimed in claim 2 wherein: the motor dustproof cover (12) and the motor dustproof end cover (13) are fixedly installed through a screw rod (16), and the screw rod (16) is installed and connected on the motor installation plate (10).

7. A distance adjustable water jet cutting tool for tire inspection cutting as claimed in claim 1 wherein: fixed tool bit mount pad (3) are fixed on water jet tool bit sliding base (2) through fixed tool bit mount pad locking screw (17), two water jet tool bit (5) are all fixed respectively on fixed tool bit mount pad (3) and movable tool bit mount pad (4) through the fixed knob (18) of water jet tool bit, remove spacing end plate of tool bit (7) and fix on water jet tool bit sliding base (2) through removing spacing end plate of tool bit set screw (19).

8. A distance adjustable water jet cutting tool for tire inspection cutting as claimed in claim 1 wherein: fixed tool bit mount pad (3) fixed mounting is in the one end that is close to tool bit mounting panel (1), but movable tool bit mount pad (4) slidable mounting is in the one end of keeping away from tool bit mounting panel (1).

9. A distance adjustable water jet cutting tool for tire inspection cutting as claimed in claim 1 wherein: the number of the movable cutter head fixing clamps (6) is two, the movable cutter head fixing clamps (6) are distributed on the movable cutter head mounting seat (4) along the axial direction of the water jet cutter head sliding base (2), and the movable cutter head fixing clamps (6) are used for fixing the movable cutter head mounting seat (4) on the water jet cutter head sliding base (2).

Technical Field

The invention relates to the technical field of cutting equipment for detection, in particular to a distance-adjustable water jet cutting tool bit for tire detection cutting.

Background

The water cutting has the following characteristics: the water cutting belongs to cold cutting, and does not generate thermal deformation or thermal effect; the environment is protected, no pollution is caused, and no toxic gas or dust is generated; can be used for processing various materials with high hardness, such as glass, ceramics, stainless steel, etc., or softer materials, such as leather, rubber, paper diapers, etc.; the method is the only means for complex processing of composite materials and fragile ceramic materials; the tire cover tire is made of complex materials such as an inner liner, a tire body layer, a tire crown belt layer, a tire crown protective layer and a tire tread base rubber, the complex cutting difficulty of the materials is high, the rigid materials and the flexible materials are provided, the deformation generated by material stress can be effectively reduced when the flexible materials are cut by water jet, the rigid materials can be effectively and quickly cut, the cutting effect of the cover tire is finally close to perfect, the cutting section is smooth and flat, and the cutting section is easy to detect.

Because the tire detects the cutting and has complexity, variety, and the cutting sample is complicated changeable, and the size, the material of tire sample are all different, and large-scale tire generally is combined material, and skeletons such as internal reinforcement increase the support degree and the wearability of tire, and the cutting process is more complicated. In order to adapt to the tire detection working condition, a distance-adjustable water jet cutting tool bit is designed.

Disclosure of Invention

The invention aims to provide a distance-adjustable water jet cutting tool bit for tire detection cutting, which solves the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a apart from adjustable water jet cutting tool bit for tire detects cutting, includes the tool bit mounting panel, water jet tool bit sliding base is installed to the right flank of tool bit mounting panel, install fixed tool bit mount pad and portable tool bit mount pad on the water jet tool bit sliding base, all install the water jet tool bit on fixed tool bit mount pad and the portable tool bit mount pad, be provided with removal tool bit mounting fixture on the portable tool bit mount pad, water jet tool bit sliding base's right-hand member face is provided with the spacing end plate of removal tool bit, tool bit power unit is installed to the left flank of tool bit mounting panel.

Preferably, tool bit power unit includes the speed reducer mount pad, the internally mounted of speed reducer mount pad has the harmonic speed reducer, install the motor mounting panel on the harmonic speed reducer, install the motor on the motor mounting panel, the output of motor links to each other with the harmonic speed reducer, the output of harmonic speed reducer links to each other with the tool bit mounting panel, the outside of motor is provided with dustproof protection system.

Preferably, the dustproof protection system comprises a motor dustproof cover located outside the motor, and a motor dustproof end cover is arranged on a port, far away from the motor mounting plate, of the motor dustproof cover.

Preferably, a sealing ring is additionally arranged between the speed reducer mounting base and the harmonic speed reducer.

Preferably, an output end cover is installed on a port of the speed reducer installation seat close to the cutter head installation plate.

Preferably, the motor dust cover and the motor dust cover are fixedly installed through a screw rod, and the screw rod is installed and connected on the motor installation plate.

Preferably, the fixed cutter head mounting seat is locked and fixed on the water jet cutter head sliding base through a fixed cutter head mounting seat locking screw, the water jet cutter heads are fixed on the fixed cutter head mounting seat and the movable cutter head mounting seat respectively through a water jet cutter head fixing knob, and the movable cutter head limiting end plate is fixed on the water jet cutter head sliding base through a movable cutter head limiting end plate fixing screw.

Preferably, the fixed cutter head mounting seat is fixedly mounted at one end close to the cutter head mounting plate, and the movable cutter head mounting seat is slidably mounted at one end far away from the cutter head mounting plate.

Preferably, the number of the movable cutter head fixing clamps is two, the two movable cutter head fixing clamps are distributed on the movable cutter head mounting seat along the axial direction of the water jet cutter head sliding base, and the movable cutter head fixing clamps are used for fixing the movable cutter head mounting seat on the water jet cutter head sliding base.

Compared with the prior art, the invention has the beneficial effects that: the invention relates to a distance-adjustable water jet cutting tool bit for tire detection cutting, which has the characteristics of stable operation, economy, effectiveness, simple operation, simple maintenance and environmental protection; according to the invention, the position of the movable tool bit mounting seat can be adjusted by opening the movable tool bit fixing clamp, the movable tool bit fixing clamp is closed, and the movable tool bit mounting seat is fixed on the water jet tool bit sliding base, so that the width adjusting function of two water jet tool bits is realized, different tire sampling cutting is carried out, the stability and high efficiency of tire quality inspection are ensured, and the tire detection cutting efficiency is improved; the water jet cutting device controls the motor to work, and finally can drive the two water jet cutting heads to rotate, wherein the water jet cutting heads cut through the tire side and the tire shoulder at an angle of 45 degrees and are perpendicular to the tire surface, and then the water jet cutting heads rotate to cut through the tire shoulder and the tire side at the other side at an angle of 45 degrees, so that the cutting work is completed, the cutting process is smooth, the cutting interface is smooth, and the stability of tire detection sample cutting and the cutting efficiency are ensured.

Drawings

FIG. 1 is an exploded view of the present invention;

fig. 2 is a schematic perspective view of the present invention.

In the figure: 1-a tool bit mounting plate, 2-a water jet tool bit sliding base, 3-a fixed tool bit mounting seat, 4-a movable tool bit mounting seat, 5-a water jet tool bit, 6-a movable tool bit fixing clamp, 7-a movable tool bit limiting end plate, 8-a speed reducer mounting seat, 9-a harmonic speed reducer, 10-a motor mounting plate, 11-a motor, 12-a motor dustproof cover, 13-a motor dustproof end cover, 14-a sealing ring, 15-an output end cover, 16-a screw rod, 17-a fixed tool bit mounting seat locking screw, 18-a water jet tool bit fixing knob and 19-a movable tool bit limiting end plate fixing screw.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: a distance-adjustable water jet cutting tool bit for tire detection cutting comprises a tool bit mounting plate 1, a water jet tool bit sliding base 2 is mounted on the right side face of the tool bit mounting plate 1, a fixed tool bit mounting base 3 and a movable tool bit mounting base 4 are mounted on the water jet tool bit sliding base 2, water jet tool bits 5 are mounted on the fixed tool bit mounting base 3 and the movable tool bit mounting base 4 and are both used for tire cutting, a movable tool bit fixing clamp 6 is arranged on the movable tool bit mounting base 4, the movable tool bit fixing clamp 6 is used for fixing the movable tool bit mounting base 4 on the water jet tool bit sliding base 2 and is fixed at a required position, and a movable tool bit limiting end plate 7 is arranged on the right end face of the water jet tool bit sliding base 2, remove spacing end plate 7 of tool bit and play spacing effect, prevent that portable tool bit mount pad 4 from deviating from, tool bit power unit is installed to tool bit mounting panel 1's left surface, tool bit power unit is used for driving tool bit mounting panel 1 rotatory, finally realizes two water jet tool bits 5's rotation function.

Particularly, tool bit power unit includes speed reducer mount pad 8, the internally mounted of speed reducer mount pad 8 has harmonic speed reducer 9, plays the effect of speed reduction, install motor mounting panel 10 on the harmonic speed reducer 9, install motor 11 on the motor mounting panel 10, be used for providing power for the tool bit, motor 11's output links to each other with harmonic speed reducer 9, harmonic speed reducer 9's output links to each other with tool bit mounting panel 1, motor 11's outside is provided with dustproof protection system, has dustproof waterproof etc. effect, effectively prolongs motor 11's life.

Specifically, dustproof protection system is including being located the outside motor dust cover 12 of motor 11, motor dust cover 12 is provided with motor dustproof end cover 13 on keeping away from the port of motor mounting panel 10, plays effects such as dustproof waterproof to extension motor 11's life.

Particularly, install sealing washer 14 additional between speed reducer mount pad 8 and the harmonic speed reducer 9, play waterproof dirt-proof effect, the effectual life who prolongs harmonic speed reducer 9.

Particularly, the output end cover 15 is installed on the port of the speed reducer mounting base 8 close to the tool bit mounting plate 1, so that the waterproof and dustproof effects are achieved, and the service life of the harmonic speed reducer 9 is prolonged.

Particularly, motor dust cover 12 and motor dust cover 13 pass through lead screw 16 installation fixed, lead screw 16 erection joint is on motor mounting panel 10, and the installation is dismantled conveniently.

Particularly, fixed tool bit mount pad 3 is fixed on water jet tool bit sliding base 2 through the locking of fixed tool bit mount pad set screw 17, two water jet tool bit 5 all fixes respectively on fixed tool bit mount pad 3 and portable tool bit mount pad 4 through the fixed knob 18 of water jet tool bit, remove the spacing end plate 7 of tool bit and fix on water jet tool bit sliding base 2 through removing spacing end plate fixed screw 19 of tool bit, the installation is dismantled conveniently.

Particularly, fixed tool bit mount pad 3 fixed mounting is in the one end that is close to tool bit mounting panel 1, but movable tool bit mount pad 4 slidable mounting is in the one end of keeping away from tool bit mounting panel 1, is convenient for adjust the position of movable tool bit mount pad 4, through opening and closing removal tool bit mounting fixture 6, will move movable tool bit mount pad 4 and fix on water jet tool bit sliding base 2, fix in required position.

Particularly, the quantity of removing tool bit mounting fixture 6 is two, two remove tool bit mounting fixture 6 and distribute on portable tool bit mount pad 4 along the axial direction of water jet tool bit sliding base 2, strengthen the fixed effect of portable tool bit mount pad 4, remove tool bit mounting fixture 6 is used for fixing portable tool bit mount pad 4 on water jet tool bit sliding base 2.

The working principle is as follows: in the use process of the tire detection and cutting device, the position of the movable cutter head mounting seat 4 can be adjusted by opening the movable cutter head fixing clamp 6, then the movable cutter head fixing clamp 6 is closed, the movable cutter head mounting seat 4 is fixed on the water jet cutter head sliding base 2, the movable cutter head mounting seat 4 is fixed at a required position, and the width of the two water jet cutter heads 5 is adjusted according to the detection requirement, so that the tire detection and cutting efficiency is improved; in the cutting process, control motor 11 work, drive tool bit mounting panel 1 through harmonic speed reducer 9 and rotate, can drive water jet cutter head sliding base 2 and rotate, thereby drive fixed tool bit mount pad 3 and portable tool bit mount pad 4 and rotate, finally drive two water jet cutter heads 5 and rotate, at first water jet cutter head 5 is 45 degrees angles and cuts the side wall, the tire shoulder, the perpendicular to tread, then it is 45 degrees angles and cuts the tire shoulder of opposite side to rotate again, thereby accomplish cutting work, cutting process is smooth, the cutting interface is smooth, the stability and the cutting efficiency of tire detection cut appearance have been guaranteed.

In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The standard parts used by the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the attached drawings, the specific connection mode of each part adopts conventional means such as mature bolts, rivets, welding and the like in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

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