阅读说明：本技术 一种汽车钥匙自动排列的装置 (Automatic arrangement device for automobile keys ) 是由 路阳 孙洪进 林昌水 冯发军 龙安斌 于 2020-12-17 设计创作，主要内容包括：本发明公开了一种汽车钥匙自动排列的装置,其特征在于：包括有规则钥匙自动落料组件(2),异形钥匙自动落料组件(5),钥匙中转组件(3)以及机械手组件(4),钥匙中转组件(3)的后方设有用于推送规则钥匙(7)的规则钥匙自动落料组件(2),钥匙中转组件前方设有用于推送异形钥匙(8)的异形钥匙自动落料组件(5),钥匙中转组件前方设有抓取钥匙的机械手组件(4)。本发明的装置能对有规则和异形的钥匙进行自动排列,自动排列钥匙供钥匙自动加工设备加工,能对待加工钥匙落料位置感应识别,保证钥匙能落到位。能对待加工钥匙排列数量有无进行感应,保证钥匙实现自动化持续性生产。(The invention discloses a device for automatically arranging automobile keys, which is characterized in that: including automatic blanking subassembly (2) of regular key, automatic blanking subassembly (5) of dysmorphism key, change subassembly (3) and manipulator subassembly (4) in the key, the rear of key transfer subassembly (3) is equipped with automatic blanking subassembly (2) of regular key that are used for propelling movement regular key (7), key transfer subassembly the place ahead is equipped with automatic blanking subassembly (5) of dysmorphism key that are used for propelling movement dysmorphism key (8), key transfer subassembly the place ahead is equipped with manipulator subassembly (4) that snatchs the key. The device can automatically arrange regular and special-shaped keys, automatically arrange the keys for automatic key processing equipment to process, and can induct and identify the blanking position of the key to be processed, thereby ensuring that the key can fall in place. The number of the keys to be processed can be sensed, and automatic continuous production of the keys is guaranteed.)

1. An automatic device that arranges of car key which characterized in that: including automatic blanking subassembly (2) of regular key, automatic blanking subassembly (5) of dysmorphism key, change subassembly (3) and manipulator subassembly (4) in the key, the rear of key transfer subassembly (3) is equipped with automatic blanking subassembly (2) of regular key that are used for propelling movement regular key (7), key transfer subassembly the place ahead is equipped with automatic blanking subassembly (5) of dysmorphism key that are used for propelling movement dysmorphism key (8), key transfer subassembly the place ahead is equipped with manipulator subassembly (4) that snatchs the key.

2. The apparatus for automatic vehicle key arrangement according to claim 1, wherein: the special-shaped key automatic blanking assembly (5) comprises a special-shaped key blanking seat (51), wherein a proximity switch (25) for sensing that a key falls in place by gravity and a material sensing switch (55) for detecting a special-shaped key (8) to be processed are arranged on the special-shaped key blanking seat (51).

3. The apparatus for automatic vehicle key arrangement according to claim 2, wherein: the special-shaped key automatic blanking assembly (5) comprises a fixed rack (52), a special-shaped key blanking seat (51) and a material sensing switch (55) are arranged on the fixed rack (52), a special-shaped key push sheet (54) is placed on the special-shaped key blanking seat (51), a special-shaped key push sheet (8) is connected with a pushing cylinder (53), and a proximity switch (25) is further arranged in the special-shaped key blanking seat (51).

4. The apparatus for automatic vehicle key arrangement according to claim 1, wherein: the automatic regular key blanking assembly (2) comprises a key blanking seat (21), wherein a proximity switch (25) for sensing that a key falls in place by gravity and a material sensing switch (22) for detecting a regular key (7) to be processed are arranged on the key blanking seat (21).

5. The apparatus for automatic vehicle key arrangement according to claim 4, wherein: the key blanking seat (21) comprises a base (1), a pushing cylinder bottom plate (24) is fixed on the base (1), a material sensing switch (22) and more than 1 pushing cylinder (23) are fixed on the pushing cylinder bottom plate (24), and more than 1 key blanking seat (21) is further arranged on the pushing cylinder bottom plate (24).

6. The apparatus for automatic vehicle key arrangement according to claim 1, wherein: manipulator subassembly (4) are including PMKD (48), install slider (47) and cylinder connecting plate (49) on PMKD (48), cylinder connecting plate (49) are connected with a removal cylinder (45), a removal cylinder (45) is fixed on guide rail set spare (46), guide rail set spare (46) slide on slider (47), still install claw clamp cylinder mounting panel (44) on guide rail set spare (46), be fixed with claw clamp cylinder (43) and kicking block (41) on the claw clamp cylinder mounting panel (44), kicking block (41) coupling spring (42).

7. The apparatus for automatic vehicle key arrangement according to claim 1, wherein: key transfer subassembly (3) are including guide rail (37), be equipped with slider assembly (32) on guide rail (37), be equipped with cylinder connecting plate (38) on slider assembly (32), cylinder connecting plate (38) are connected with removal cylinder (31), it slides on guide rail (37) to remove cylinder (31) drive slider assembly (32), be equipped with key box (33) on slider assembly (32), still be equipped with and block cylinder base (36), it blocks cylinder (34) and key and blocks piece (39) to block to be equipped with on cylinder base (36), be equipped with inductive switch (35) on key box (33).

Technical Field

The invention relates to the technical field of automobile part production, in particular to an automatic arrangement device for automobile keys.

Background

In the existing key processing process, a single key is generally manually placed at a processing position for waiting processing through manual operation, and according to the requirement of automatically processing the key, the method for manually placing the key is difficult to meet the requirements of accuracy and high efficiency of key placement positions in mass and automatic production. Moreover, the manual placement of keys is low in safety and not beneficial to the automatic production of automatic equipment.

Disclosure of Invention

The invention aims to provide a device for automatically arranging automobile keys. The key automatic feeding device has the characteristics of automatic feeding of various keys, automatic production of multiple combined keys, high efficiency, labor saving in arrangement, low feeding labor intensity, compact structure, equipment investment cost saving and the like.

The technical scheme of the invention is as follows: the utility model provides a device that car key was arranged automatically, includes the automatic blanking subassembly of regular key, the automatic blanking subassembly of dysmorphism key, key transfer subassembly and manipulator subassembly, the rear of key transfer subassembly is equipped with the automatic blanking subassembly of regular key that is used for propelling movement regular key, key transfer subassembly the place ahead is equipped with the automatic blanking subassembly of dysmorphism key that is used for propelling movement dysmorphism key, key transfer subassembly the place ahead is equipped with the manipulator subassembly that snatchs the key.

The device for automatically arranging the automobile keys comprises a special-shaped key blanking seat, wherein a proximity switch for sensing that the keys fall in place by gravity and a material sensing switch for detecting the special-shaped keys to be processed are arranged on the special-shaped key blanking seat.

The automatic automobile key arranging device comprises a fixed frame, wherein a special-shaped key blanking seat and a material sensing switch are arranged on the fixed frame, a special-shaped key push sheet is placed on the special-shaped key blanking seat and connected with a pushing cylinder, and a proximity switch is arranged in the special-shaped key blanking seat.

According to the device for automatically arranging the automobile keys, the regular key automatic blanking assembly comprises a key blanking seat, and a proximity switch for sensing that the keys fall in place by gravity and a material sensing switch for detecting the regular keys to be processed are arranged on the key blanking seat.

The automatic device of arranging of foretell car key, key blanking seat is fixed with the propelling movement cylinder bottom plate including the base on the base, is fixed with material inductive switch and more than 1 propelling movement cylinder on the propelling movement cylinder bottom plate, still is equipped with more than 1 key blanking seat on the propelling movement cylinder bottom plate.

The automatic arrangement device for the automobile keys comprises a fixing bottom plate, wherein a sliding block and a cylinder connecting plate are mounted on the fixing bottom plate, the cylinder connecting plate is connected with a first movable cylinder, the first movable cylinder is fixedly arranged on a guide rail assembly, the guide rail assembly slides on the sliding block, a claw clamping cylinder mounting plate is further mounted on the guide rail assembly, a claw clamping cylinder and a jacking block are fixed on the claw clamping cylinder mounting plate, and the jacking block is connected with a spring.

The automatic device of arranging of foretell car key, key transfer subassembly includes the guide rail, is equipped with slider assembly on the guide rail, is equipped with the cylinder connecting plate on the slider assembly, and the cylinder connecting plate is connected with the removal cylinder, and the removal cylinder drives slider assembly and slides on the guide rail, is equipped with the key box on the slider assembly, still is equipped with and blocks the cylinder base, blocks to be equipped with on the cylinder base and blocks cylinder and key and block the piece, is equipped with inductive switch on the key box.

Has the advantages that: the device can automatically arrange regular and irregular keys, automatically arrange the keys for automatic key processing equipment to process, and can induct and identify the blanking position of the key to be processed so as to ensure that the key can fall in place. The number of the keys to be processed can be sensed, and automatic continuous production of the keys is guaranteed. And the regular key blanking assembly or the special-shaped key blanking assembly can be processed in various combinations, so that the automatic production requirements for processing different keys are greatly improved. Meanwhile, the device for automatically arranging the automobile keys has the characteristics of labor saving, low labor intensity, high efficiency, compact structure and automatic production of equipment.

Before the device is successfully researched and developed, keys can be placed only manually, and for regular and irregular keys, different arrangement equipment needs to be matched, so that the device is more, the occupied area is large, the manual operation intensity is high, the key feeding time is 10S/handle, and the working time for processing the keys is 40S/handle. According to the device, the automatic key feeding time is 4S/handle, and the working hours required by key processing are 18S/handle. The number of keys processed by each piece of automation equipment every year is about 137 thousands, so that the working efficiency is improved, the stability of the key feeding position is ensured, and the full-automatic production is realized.

Drawings

FIG. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic structural view of the regular key blanking assembly of FIG. 1;

fig. 3 is a schematic view of the regular key arrangement of fig. 2.

FIG. 4 is a complementary view of the regular key blanking assembly of FIG. 2;

FIG. 5 is a schematic diagram of the blanking socket proximity switch of FIG. 2;

FIG. 6 is a schematic structural view of the special-shaped key blanking assembly shown in FIG. 1;

FIG. 7 is a schematic structural view of the key relay assembly of FIG. 1;

fig. 8 is a schematic structural view of the robot assembly of fig. 1.

Reference numerals: 1-base, 2-regular key blanking assembly, 3-key transfer assembly, 4-manipulator assembly, 5-shaped key blanking assembly, 7-regular key, 8-shaped key, 21-key blanking base, 22-material sensing switch, 23-pushing cylinder, 24-pushing cylinder base plate, 25-proximity switch, 31-moving cylinder, 32-slider assembly, 33-key box, 34-blocking cylinder, 35-sensing switch, 36-blocking cylinder base, 37-guide rail, 38-cylinder connecting plate, 39-key blocking plate, 41-top block, 42-spring, 43-jaw cylinder, 44-jaw cylinder mounting plate, 45-moving cylinder one, 46-guide rail assembly, 47-sliding block, 51-special-shaped key blanking seat, 52-fixed rack, 53-special-shaped pushing cylinder, 54-special-shaped key pushing piece and 55-material sensing switch I.

Detailed Description

The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention. The structures or processes not specifically mentioned are conventional in the art.

Example 1.

An automatic arrangement device for automobile keys is shown in figures 1-8 and comprises a regular key blanking assembly 2, an irregular key blanking assembly 5, a key transfer assembly 3 and a manipulator assembly 4. The regular key blanking assembly 2 and the special-shaped key blanking assembly 5 deliver keys 7 to be processed to the key transfer assembly 3, and after the transfer assembly 3 reaches the material taking position, the keys are taken out of the transfer assembly 3 by the manipulator assembly 4 and delivered to the positions where the keys are to be processed.

Regular key blanking subassembly 2 is fixed with propelling movement cylinder bottom plate 24 on base 1 including base 1, is fixed with material inductive switch 22 and three propelling movement cylinder 23 on the propelling movement cylinder bottom plate 24, still is equipped with three kinds of key blanking seats 21 on the propelling movement cylinder bottom plate 24, can place multiple different keys 7 on three kinds of key blanking seats 21. The key blanking seat 21 is internally provided with a proximity switch 25 for sensing that the key is in place, and the key blanking seat 21 is designed according to the shapes of keys 7 with different rules and can realize quick interchange on the blanking assembly 5.

Regular key blanking subassembly 2 during operation has placed regular key 7 on the key blanking seat 21, is used for detecting whether the regular key 7 of treating processing is sufficient on the key blanking seat 21 through material inductive switch 22, and the suggestion adds regular key 7 to the key blanking seat 21 after not enough. The regular key 7 automatically falls on the key blanking seat 21 by gravity, and the proximity switch 25 on the key blanking seat 21 senses that the key 7 falls in place. The pushing cylinder 23 extends out of the pushing regular key 7 and moves forwards to the key box 33 of the key transfer assembly 3, the pushing cylinder 23 returns to the original position, the regular key 7 automatically falls onto the key blanking seat 21 by means of gravity, and the proximity switch 25 waits for the next pushing after sensing that the regular key 7 falls in place.

Automatic blanking subassembly 5 of dysmorphism key, including fixed frame 52, there are special-shaped key blanking seat 51 and material inductive switch 55 on the fixed frame 52, placed special-shaped key push jack 54 on the special-shaped key blanking seat 51, special-shaped key push jack 8 is connected with propelling movement cylinder 53, and special-shaped key blanking seat 51 still embeds there is proximity switch 25. The special-shaped key blanking seat 51 is designed according to the shapes of different special-shaped keys 8 and can realize quick interchange on the special-shaped blanking assembly 5.

The during operation of dysmorphism key blanking subassembly 5, placed special-shaped key 8 on the special-shaped key blanking seat 51, whether enough waiting to process special-shaped key 8 is detected through material inductive switch 55 on the fixed frame 52, and the suggestion adds special-shaped key 8 after not enough. The special-shaped key 8 automatically falls onto the special-shaped key blanking seat 51 by means of gravity, after the proximity switch 25 senses that the special-shaped key 8 falls in place, the special-shaped pushing cylinder 53 extends out to drive the special-shaped key pushing sheet 54, the pushed special-shaped key 8 moves forwards to the key box 33 of the key transfer assembly, the pushing cylinder 53 returns to the original position, the special-shaped key 8 automatically falls onto the special-shaped key blanking seat 51 by means of gravity, and after the proximity switch 25 senses that the special-shaped key 8 falls in place, the next pushing is waited.

The regular key blanking assembly 5 and the special-shaped key blanking assembly 2 can independently select the regular key 8 or the special-shaped key 7 to push according to actual production requirements, or the special-shaped key 8 and the regular key 7 are combined with each other in pairs to push, or three different regular keys 7 are combined with each other to push.

The key transfer component 3 comprises a guide rail 37, a sliding block component 32 is arranged on the guide rail 37, a cylinder connecting plate 38 is arranged on the sliding block component 32, the cylinder connecting plate 38 is connected with a movable cylinder 31, the movable cylinder 31 drives the sliding block component 32 to slide on the guide rail 37, a key box 33 is arranged on the sliding block component 32, a blocking cylinder base 36 is further arranged, a blocking cylinder 34 and a key blocking piece 39 are arranged on the blocking cylinder base 36, and a sensing switch 35 is arranged on the key box 33.

When the key transfer component 3 works, the moving cylinder 31 for transferring keys is connected with the cylinder connecting plate 38, the cylinder connecting plate 38 is installed on the sliding block component 32, the moving cylinder 31 drives the sliding block component 32 to slide on the guide rail 37, the key box 33 is further installed on the sliding block component 32, the key box 33 on the sliding block component 32 is used for receiving the keys pushed out by the key blanking component, and after the key box 33 receives the pushed keys, the key blocking piece 39 extends upwards and is used for blocking the pushed keys. The blocking cylinder 34 on the blocking cylinder base 36 extends out and is used for limiting the sliding block assembly 32 to a position to be taken, after the sliding block assembly 32 moves to the position to be taken of the manipulator assembly 4, the induction switch 35 induces a key on the key box 33, and then one key transfer is completed.

The blocking cylinder 34 and the moving cylinder 31 act in a combined mode, and multiple key selection at three positions can be achieved. When the moving cylinder 31 extends to drive the sliding block assembly 32 to move to the leftmost position, the key box 33 receives the special-shaped key 8 pushed by the special-shaped blanking assembly 5 or the regular key 7 pushed by the regular key blanking assembly 2; when the moving cylinder 31 extends to drive the sliding block assembly 32 to move to the rightmost position, the key box 33 receives the regular key 7 pushed by the regular key blanking assembly 2; when the blocking cylinder 34 extends, the moving cylinder 31 extends to drive the slider assembly 32 to move to the middle position, and the slider assembly 32 receives the regular key 7 pushed by the regular key blanking assembly 2.

When the key transfer component is used, the regular key blanking component 2 and the special-shaped key blanking component 5 respectively convey regular and special-shaped keys 7 to be processed to the key transfer component 3 according to feeding requirements, and after the transfer component 3 reaches a material taking position, the mechanical arm component 4 takes the keys 7 to be processed out of the transfer component 3 and conveys the keys to a blanking position. The device can automatically arrange keys for automatic key processing equipment to process, can sense and identify the blanking position of the key to be processed, and ensures that the key can fall in place. The number of the keys to be processed is sensed, and automatic continuous production of the keys is guaranteed.