阅读说明：本技术 一种伴热取样管降温、缠绕装置及其使用方法 (Heat tracing sampling tube cooling and winding device and using method thereof ) 是由 付建飞 高润洋 于 2020-11-23 设计创作，主要内容包括：本发明公开了一种伴热取样管降温、缠绕装置,涉及取样管生产技术领域,包括用于存储水的储水箱,储水箱的自左向右依次设置有第二挡水板、第一挡水板和第三挡水板,第一挡水板和第三挡水板的侧面均贯穿有用于通过伴热取样管的取样管通道,储水箱的外侧设置有丝杆组件,用于使第三挡水板向上移动,储水箱的一端设置有辊轴支撑杆,辊轴支撑杆包括上下分布的第二支撑杆和第一支撑杆。本发明提供的储水箱内存水可以对取样管进行降温,另外利用丝杆组件,可以将被降温后的取样管上升,使取样管的高度逐渐接近辊轴,另外可以转动的辊轴可以对取样管进行缠绕,配合可以两侧转动的第二支撑杆,能够方便的将被缠绕的取样管进行取下。(The invention discloses a heat tracing sampling tube cooling and winding device, which relates to the technical field of sampling tube production and comprises a water storage tank for storing water, wherein a second water baffle, a first water baffle and a third water baffle are sequentially arranged on the water storage tank from left to right, sampling tube channels for passing through a heat tracing sampling tube penetrate through the side surfaces of the first water baffle and the third water baffle, a screw rod assembly is arranged on the outer side of the water storage tank and used for enabling the third water baffle to move upwards, a roller shaft supporting rod is arranged at one end of the water storage tank and comprises a second supporting rod and a first supporting rod which are distributed up and down. The water stored in the water storage tank can cool the sampling tube, in addition, the cooled sampling tube can be lifted by utilizing the screw rod assembly, so that the height of the sampling tube is gradually close to the roller shaft, in addition, the rotatable roller shaft can wind the sampling tube, and the wound sampling tube can be conveniently taken down by matching with the second support rods which can rotate at two sides.)

1. The utility model provides a companion's heat sampling tube cooling, wind which characterized in that: comprises a water storage tank (1) for storing water, wherein a second water baffle (3), a first water baffle (2) and a third water baffle (4) are sequentially arranged from left to right of the water storage tank (1), a sampling pipe passage (16) for passing through a heat tracing sampling pipe is penetrated through the side surfaces of the first water baffle (2) and the third water baffle (4), a screw rod assembly (6) is arranged at the outer side of the water storage tank (1) and used for enabling the third water baffle (4) to move upwards, a roller shaft supporting rod (8) is arranged at one end of the water storage tank (1), the roller shaft supporting rod (8) comprises a second supporting rod (802) and a first supporting rod (801) which are vertically distributed, a connecting piece (10) is connected between the second supporting rod (802) and the second supporting rod (802), and the second supporting rod (802) is hinged with the top side surface of the connecting piece (10), the bottom side of connection piece (10) with the top end face of first bracing piece (801) is articulated, and above-mentioned two articulated rotation directions are mutually perpendicular, roller (9) have been run through to the side of second bracing piece (802) for the companion's heat sampling tube after the winding cooling, just the side of second bracing piece (802) is fixed with second motor (13), second motor (13) are used for the drive roller (9) rotate.

2. The heat tracing sampling tube cooling and winding device of claim 1, wherein: lead screw subassembly (6) including fix storage water tank (1) outside first motor (601) with set up in lead screw (602) of first motor (601) output shaft top and setting are in lead screw nut seat (603) in lead screw (602) outside, lead screw nut seat (603) with third water baffle (4) fixed connection, just the top side of storage water tank (1) is fixed with mounted frame (7), the top of lead screw (602) with the bottom flank of mounted frame (7) rotates and is connected.

3. The heat tracing sampling tube cooling and winding device of claim 2, wherein: the top of the third water baffle (4) is provided with a connecting block (5), and the screw rod nut seat (603) is fixedly connected with the third water baffle (4) through the connecting block (5).

4. The heat tracing sampling tube cooling and winding device of claim 1, wherein: third manger plate (4) are equipped with a plurality ofly, and they distribute in proper order from the left hand right side, first bracing piece (801) are provided with two, and symmetrical distribution around they, and two first bracing piece (801) all with storage water tank (1) fixed connection.

5. The heat tracing sampling tube cooling and winding device of claim 1, wherein: the top side of second breakwater (3) is less than the bottom side of sampling tube passageway (16), just the inboard parcel of sampling tube passageway (16) has the cotton that absorbs water, first breakwater (2) will the inner chamber of storage water tank (1) divide into about first reservoir tank and the second reservoir tank that distributes, first reservoir tank is promptly second breakwater (3) with reservoir tank between first breakwater (2), the second reservoir tank is used for placing water, first reservoir tank is used for the storage to come from the outside water that flows of sampling tube passageway (16) on first breakwater (2).

6. The heat tracing sampling tube cooling and winding device of claim 1, wherein: the water storage tank is characterized in that the second supporting rod (802) is arranged above the water storage tank (1), a motor fixing plate (12) is fixed to the side face of the second supporting rod (802), the second motor (13) is fixed to the top of the motor fixing plate (12), a water storage tank supporting plate (14) is fixed to the bottom side of the water storage tank (1), and a connecting transverse plate (15) is fixed to one side of the water storage tank supporting plate (14).

7. The heat tracing sampling tube cooling and winding device of claim 5, wherein: and support panels (11) are fixed on the side surfaces of the two first support rods (801) and are used for supporting a falling roll shaft (9) wound with a sampling tube.

8. The use method of the heat tracing sampling tube cooling and winding device according to any one of claims 1 to 7, characterized in that: comprises the following steps

Step A, injecting water into an inner cavity of a water storage tank (1);

b, driving the screw rod assembly (6) to enable the third water baffle (4) to rise by a preset height;

c, driving a second motor (13) to enable the roll shaft (9) to rotate;

d, conveying the heat tracing sampling tube to enable the heat tracing sampling tube to be cooled to sequentially pass through sampling tube passages (16) on the first water baffle (2) and the third water baffle (4) from left to right;

e, winding the heat tracing sampling tube cooled in the step D on a roll shaft (9);

f, continuously pumping water from the first water storage bin outwards;

and G, stopping conveying the heat tracing sampling tube to be cooled, and taking down the wound and cooled heat tracing sampling tube.

9. The use method of the heat tracing sampling tube cooling and winding device as claimed in claim 8, wherein:

the step A specifically comprises the following steps

a1. Continuously injecting water into the inner cavity of the water storage tank (1) from the right side of the third water baffle (4) to ensure that the water surface is always higher than the bottom side surface of the sampling tube channel (16) on the first water baffle (2);

the step B specifically comprises the following steps

b1. Connecting a first motor (601) with a power supply and starting the first motor to enable the first motor (601) to drive a screw rod nut seat (603) to ascend so as to drive a third water baffle (4) to ascend;

b2. two third water baffles (4) are arranged in the water storage tank (1) from left to right, wherein the height of the third water baffle (4) positioned on the right side is higher than that of the third water baffle (4) positioned on the left side;

step C specifically comprises the following steps

c1. Driving a second motor (13) to enable the roller shaft (9) to rotate, wherein the height of the roller shaft (9) is higher than that of the third water baffle (4) on the right side in the step b 2;

the step D specifically comprises the following steps

d1. A heat tracing sampling tube to be cooled passes over the second water baffle (3) and sequentially passes through sampling tube passages (16) on the first water baffle (2) and the third water baffle (4) from left to right, and when a tube body of the heat tracing sampling tube is positioned between the first water baffle (2) and the third water baffle (4), the water in the water storage tank (1) is cooled;

d2. the cooled heat tracing sampling tube is gradually raised in the process of moving to the right;

step E specifically comprises the following steps

e1. Drawing out the heat tracing sampling tube which passes through the third water baffle (4) arranged on the right side;

e2. manually winding the extracted sampling tube on the outer side of the roll shaft (9) for at least two circles;

step F specifically comprises the following steps

f1. The water pump is used for continuously pumping water from the first water storage bin outwards, so that the water in the first water storage bin is not overflowed outwards.

Step G specifically comprises the following steps

g1. Stopping the rotation of the roll shaft (9);

g2. cutting off the heat tracing sampling tube which is cooled but not wound on the roll shaft (9);

g3. the second supporting rod (802) is rotated rightwards, so that the coiled heat tracing sampling tube is placed on the supporting panel (11);

g4. the two second support rods (802) are respectively pulled outwards to separate the second support rods (802) from the roll shaft (9), and then the heat tracing sampling tube on the support panel (11) can be taken down.

Technical Field

The invention relates to the technical field of sampling tube production, in particular to a heat tracing sampling tube cooling and winding device and a using method thereof.

Background

The heat tracing sampling composite pipe is an important part of a complete set of on-line analysis systems of a flow process on-line analysis system, a sample gas pretreatment system, a water quality and sewage treatment system and the like in an environment-friendly monitoring system, and is formed by laying a group of corrosion-resistant high-performance fluororesin guide pipes in parallel with special self-temperature-limiting electric heating belts and various electric wires, adding a special glass fiber heat-insulating layer, and finally compounding by using extruded Polyethylene (PE) or polyvinyl chloride (PVC) as a protective jacket.

Present heat tracing sampling tube is in production process, need be cooled down at last step and is handled, but present cooling is handled and the winding can not the integration is handled, and installation and use all need occupy great space, can increase the place use cost, but also can reduce the reasonable of other devices in the same space and place, winding device is not convenient for taking off yet the winding sampling tube in addition today.

Disclosure of Invention

The invention mainly aims to provide a device for cooling and winding a heat tracing sampling tube and a using method thereof.

The purpose of the invention can be achieved by adopting the following technical scheme:

a temperature-reducing and winding device for a heat tracing sampling tube comprises a water storage tank for storing water, wherein a second water baffle, a first water baffle and a third water baffle are sequentially arranged on the water storage tank from left to right, sampling tube channels for passing through the heat tracing sampling tube penetrate through the side surfaces of the first water baffle and the third water baffle, a screw rod assembly is arranged on the outer side of the water storage tank and used for enabling the third water baffle to move upwards, a roller shaft supporting rod is arranged at one end of the water storage tank and comprises a second supporting rod and a first supporting rod which are vertically distributed, a connecting piece is connected between the second supporting rod and the second supporting rod, the second supporting rod is hinged with the top side surface of the connecting piece, the bottom side surface of the connecting piece is hinged with the top end surface of the first supporting rod, and the two hinged rotating directions are perpendicular to each other, the side of second bracing piece runs through there is the roller for the companion's heat sampling tube after the winding cooling, just the side of second bracing piece is fixed with the second motor, the second motor is used for the drive the roller rotates.

Preferably, the lead screw assembly comprises a first motor fixed on the outer side of the water storage tank, a lead screw arranged above an output shaft of the first motor, and a lead screw nut seat arranged on the outer side of the lead screw, the lead screw nut seat is fixedly connected with the third water baffle, a suspension bracket is fixed on the top side surface of the water storage tank, and the top end of the lead screw (602) is rotatably connected with the bottom side surface of the suspension bracket.

Preferably, a connecting block is arranged at the top of the third water baffle, and the screw rod nut seat is fixedly connected with the third water baffle through the connecting block.

Preferably, the third water baffle is provided with a plurality of third water baffles, the third water baffles are sequentially distributed from left to right, the number of the first supporting rods is two, the first supporting rods are symmetrically distributed from front to back, and the two first supporting rods are fixedly connected with the water storage tank.

Preferably, the top side of second manger plate is less than the bottom side of sampling tube passageway, just the inboard of sampling tube passageway is wrapped up in the cotton that absorbs water, first manger plate will the inner chamber of storage water tank divide into first reservoir tank and the second reservoir tank of left and right sides distribution, first reservoir tank is promptly the second manger plate with the reservoir tank between the first manger plate, the second reservoir tank is used for placing water, first reservoir tank is used for the storage to come from the outside water that flows of sampling tube passageway on the first manger plate.

Preferably, the second support rod is arranged above the water storage tank, a motor fixing plate is fixed on the side surface of the second support rod, the second motor is fixed on the top of the motor fixing plate, a water storage tank support plate is fixed on the bottom side of the water storage tank, and a connecting transverse plate is fixed on one side of the water storage tank support plate.

Preferably, a support panel is fixed on the side surface of the two first support rods and is used for supporting a falling roll shaft wound with a sampling tube.

The use method of the temperature-reducing and winding device of the heat tracing sampling tube comprises the following steps

Step A, injecting water into an inner cavity of a water storage tank;

b, driving the screw rod assembly to enable the third water baffle to rise by a preset height;

c, driving a second motor to enable the roll shaft to rotate;

d, conveying the heat tracing sampling tubes to enable the heat tracing sampling tubes to be cooled to sequentially pass through sampling tube passages on the first water baffle and the third water baffle from left to right;

e, winding the heat tracing sampling tube cooled in the step D on a roll shaft;

f, continuously pumping water from the first water storage bin outwards;

g, stopping conveying the heat tracing sampling tube to be cooled, and taking down the wound and cooled heat tracing sampling tube

Preferably, step A specifically comprises the following steps

a1. Continuously injecting water into the inner cavity of the water storage tank from the right side of the third water baffle plate, so that the water surface is always higher than the bottom side surface of a sampling pipe channel on the first water baffle plate;

the step B specifically comprises the following steps

b1. Connecting a first motor with a power supply and starting the first motor to enable the first motor to drive the screw rod nut seat to ascend so as to drive the third water baffle to ascend;

b2. two third water baffles are arranged in the water storage tank from left to right, wherein the height of the third water baffle on the right side is higher than that of the third water baffle on the left side;

step C specifically comprises the following steps

c1. Driving a second motor to rotate the roller shaft, wherein the height of the roller shaft is higher than that of the third water baffle on the right side in the step b 2;

the step D specifically comprises the following steps

d1. A heat tracing sampling tube to be cooled passes over the second water baffle and sequentially passes through sampling tube passages on the first water baffle and the third water baffle from left to right, and when a tube body of the heat tracing sampling tube is positioned between the first water baffle and the third water baffle, the temperature of the heat tracing sampling tube is reduced by water in the water storage tank;

d2. the cooled heat tracing sampling tube is gradually raised in the process of moving to the right;

step E specifically comprises the following steps

e1. Drawing out a heat tracing sampling tube which passes through a third water baffle arranged on the right side;

e2. manually winding the extracted sampling tube on the outer side of the roll shaft for at least two circles;

step F specifically comprises the following steps

f1. The water pump is used for continuously pumping water from the first water storage bin outwards, so that the water in the first water storage bin is not overflowed outwards.

Step G specifically comprises the following steps

g1. Stopping the rotation of the roll shaft;

g2. cutting off the heat tracing sampling tube which is cooled but not wound on the roll shaft;

g3. the second supporting rod is rotated rightwards, so that the wound heat tracing sampling tube is placed on the supporting panel;

g4. the two second supporting rods are pulled outwards respectively to separate the second supporting rods from the roll shaft, so that the heat tracing sampling tube on the supporting panel can be taken down. .

The invention has the beneficial technical effects that:

1. the water stored in the water storage tank can cool the sampling tube, in addition, the cooled sampling tube can be lifted by utilizing the screw rod assembly, so that the height of the sampling tube is gradually close to the roller shaft, in addition, the rotatable roller shaft can wind the sampling tube, and the wound sampling tube can be conveniently taken down by matching with the second support rods which can rotate at two sides.

2. The support panel provided by the invention can support the laid sampling tube, and can conveniently separate the second support rod outwards, so that the roller shaft can be separated from the second support rod.

3. The device provided by the invention can be used for cooling and winding the sampling tube integrally, the water storage tank is matched with the second support rod positioned above the water storage tank for use, only a small space is required to be occupied, and the field space is reasonably used.

4. The using method provided by the invention is simple to operate, the process is not complex, the labor intensity is not high, the sampling tube can be rapidly cooled and wound, and the working efficiency of the cooling and winding processes of the sampling tube is effectively improved.

Drawings

FIG. 1 is a schematic perspective view of a water storage tank according to an embodiment of the present invention;

FIG. 2 is a schematic diagram of a front view of a water storage tank according to an embodiment of the invention;

FIG. 3 is a front view of a roller support bar according to an embodiment of the present invention;

fig. 4 is a side view of a roller support rod according to an embodiment of the present invention.

In the figure: 1-a water storage tank, 2-a first water baffle, 3-a second water baffle, 4-a third water baffle, 5-a connecting block, 6-a screw rod assembly, 601-a first motor, 602-a screw rod, 603-a screw rod nut seat, 7-a suspension bracket, 8-a roller shaft supporting rod, 801-a first supporting rod, 802-a second supporting rod, 9-a roller shaft, 10-a connecting sheet, 11-a supporting panel, 12-a motor fixing plate, 13-a second motor, 14-a water storage tank supporting plate, 15-a connecting transverse plate and 16-a sampling pipe channel.

Detailed Description

In order to make the technical solutions of the present invention more clear and definite for those skilled in the art, the present invention is further described in detail below with reference to the examples and the accompanying drawings, but the embodiments of the present invention are not limited thereto.

As shown in fig. 1-4, the heat tracing sampling tube cooling and winding device provided in this embodiment includes a water storage tank 1 for storing water, a second water baffle 3, a first water baffle 2 and a third water baffle 4 are sequentially disposed from left to right of the water storage tank 1, sampling tube passages 16 for passing through the heat tracing sampling tube are respectively penetrated through the side surfaces of the first water baffle 2 and the third water baffle 4, a screw rod assembly 6 is disposed outside the water storage tank 1 for moving the third water baffle 4 upwards to facilitate the lifting of the cooled sampling tube, the height of a roller shaft 9 is adapted to facilitate winding, a roller shaft support rod 8 is disposed at one end of the water storage tank 1, the roller shaft support rod 8 includes a second support rod 802 and a first support rod 801 which are vertically distributed, a connection sheet 10 is connected between the second support rod 802 and the second support rod 802, and the second support rod 802 is hinged to the top side surface of the connection sheet 10, the bottom side of the connecting piece 10 is hinged with the top end face of the first supporting rod 801, and the two hinged rotating directions are mutually perpendicular, that is, the second supporting rod 802 can rotate to the right or rotate to the front, a roller shaft 9 penetrates through the side of the second supporting rod 802 for winding the heat tracing sampling tube after cooling, a second motor 13 is fixed on the side of the second supporting rod 802, and the second motor 13 is used for driving the roller shaft 9 to rotate.

In the present embodiment, as shown in fig. 1, the screw assembly 6 includes a first motor 601 fixed outside the water storage tank 1, a screw 602 disposed above an output shaft of the first motor 601, and a screw nut seat 603 disposed outside the screw 602, the screw nut seat 603 is fixedly connected to the third water baffle 4, and the suspension bracket 7 is fixed on the top side surface of the water storage tank 1, and in order to fix the screw 602, the top end of the screw 602 is rotatably connected to the bottom side surface of the suspension bracket 7.

In this embodiment, as shown in fig. 1, a connecting block 5 is disposed on the top of the third water baffle 4, and the screw nut seat 603 is fixedly connected to the third water baffle 4 through the connecting block 5, so as to fix the third water baffle 4 conveniently.

In this embodiment, as shown in fig. 1, there are a plurality of third water baffles 4, which may be two, determined according to the current water storage tank 1, and they are sequentially distributed from left to right, and there are two first supporting rods 801, which are symmetrically distributed from front to back, and both the two first supporting rods (801) are fixedly connected to the water storage tank 1, so as to facilitate the overall transportation and use.

In this embodiment, as shown in fig. 1, the top side of second breakwater 3 is less than the bottom side of sampling tube passageway 16, in order to guarantee the transport sampling tube that can be smooth, and sampling tube passageway 16's inboard parcel has the cotton that absorbs water, in order to reduce the outside speed of flowing out of water in the second reservoir, first reservoir and the second reservoir that first breakwater 2 distributes about dividing into the inner chamber of storage water tank 1, first reservoir is the reservoir between second breakwater 3 and the first breakwater 2, the second reservoir is used for placing water, first reservoir is used for storing the outside water that flows out of sampling tube passageway 16 from first breakwater 2, storage water tank 1 is the equal open-ended box structure in top side and left side.

In this embodiment, as shown in fig. 1, the second support rod 802 is disposed above the water storage tank 1, and only a small space is required for the whole device to be used, the motor fixing plate 12 is fixed on the side surface of the second support rod 802, the second motor 13 is fixed on the top of the motor fixing plate 12, the water storage tank support plate 14 is fixed on the bottom side of the water storage tank 1, and the connecting horizontal plate 15 is fixed on one side of the water storage tank support plate 14.

In this embodiment, as shown in fig. 3, two first supporting rods 801 are fixed at their sides with supporting panels 11 for supporting the falling roll shaft 9 wound with the sampling tube for conveniently removing the sampling tube.

The use method of the temperature-reducing and winding device of the heat tracing sampling tube comprises the following steps

Step A, injecting water into an inner cavity of a water storage tank 1;

b, driving the screw rod assembly 6 to enable the third water baffle 4 to rise by a preset height;

c, driving a second motor 13 to enable the roll shaft 9 to rotate;

d, conveying the heat tracing sampling tubes to enable the heat tracing sampling tubes to be cooled to sequentially pass through sampling tube channels 16 on the first water baffle 2 and the third water baffle 4 from left to right;

e, winding the heat tracing sampling tube cooled in the step D on a roll shaft 9;

f, continuously pumping water from the first water storage bin outwards;

g, stopping conveying the heat tracing sampling tube to be cooled, and taking down the wound and cooled heat tracing sampling tube

In this embodiment, as shown in fig. 1, step a specifically includes the following steps

a1. Continuously injecting water into the inner cavity of the water storage tank 1 from the right side of the third water baffle 4, so that the water surface is always higher than the bottom side surface of a sampling pipe channel 16 on the first water baffle 2;

the step B specifically comprises the following steps

b1. Connecting the first motor 601 with a power supply and starting the first motor 601, so that the first motor 601 drives the screw rod nut seat 603 to ascend, thereby driving the third water baffle 4 to ascend;

b2. two third water baffles 4 are arranged in the water storage tank 1 from left to right, wherein the height of the third water baffle 4 positioned on the right side is higher than that of the third water baffle 4 positioned on the left side;

step C specifically comprises the following steps

c1. Driving the second motor 13 to rotate the roller shaft 9, wherein the height of the roller shaft 9 is higher than that of the third water baffle 4 on the right side in the step b 2;

the step D specifically comprises the following steps

d1. A heat tracing sampling tube to be cooled passes over the second water baffle 3 and sequentially passes through sampling tube passages 16 on the first water baffle 2 and the third water baffle 4 from left to right, and when the body of the heat tracing sampling tube is positioned between the first water baffle 2 and the third water baffle 4, the water in the water storage tank 1 is cooled;

d2. the cooled heat tracing sampling tube is gradually raised in the process of moving to the right;

step E specifically comprises the following steps

e1. Drawing out the heat tracing sampling tube which passes through the third water baffle 4 arranged on the right side;

e2. manually winding the extracted sampling tube on the outer side of the roll shaft 9 for at least two circles;

step F specifically comprises the following steps

f1. The water pump is used for continuously pumping water from the first water storage bin outwards, so that the water in the first water storage bin is not overflowed outwards.

Step G specifically comprises the following steps

g1. Stopping the rotation of the roller shaft 9;

g2. cutting off the heat tracing sampling tube which is cooled but not wound on the roll shaft 9;

g3. the second support rod 802 is rotated to the right, so that the wrapped heat tracing sampling tube is placed on the support panel 11;

g4. the two second support rods 802 are respectively pulled outwards, so that the second support rods 802 are separated from the roller shaft 9, and the heat tracing sampling tube on the support panel 11 can be taken down.

In conclusion, in this embodiment, 1 water in storage water tank that this embodiment provided can cool down the sampling tube, utilizes lead screw subassembly 6 in addition, can rise by the sampling tube after the cooling, makes the height of sampling tube be close to roller 9 gradually, can twine the sampling tube by pivoted roller 9 in addition, and the cooperation can both sides pivoted second bracing piece 802, can be convenient will be taken off by the winding sampling tube.

The above description is only for the purpose of illustrating the present invention and is not intended to limit the scope of the present invention, and any person skilled in the art can substitute or change the technical solution of the present invention and its conception within the scope of the present invention.