Slant magnetization's magnetic liquid seal structure

文档序号:847960 发布日期:2021-03-16 浏览:5次 中文

阅读说明:本技术 一种斜向充磁的磁性液体密封结构 (Slant magnetization's magnetic liquid seal structure ) 是由 李德才 赵文曦 李子贤 于 2020-12-18 设计创作,主要内容包括:本发明提供一种斜向充磁的磁性液体密封结构,所述结构包括:轴(1)、挡圈(2)、端盖(3)、第一轴承(4)、第一隔磁环(5)、第一极靴(6)、第一隔磁片(7)、永磁体(8)、第二隔磁片(9)、第二极靴(10)、轴向凸起(101)、第二隔磁环(11)、第二轴承(12)、轴壳(13)以及磁性液体(14)。本发明的磁性液体密封结构耐压能力强,轴向的尺寸低,各级密封间磁场强度均匀,克服磁性液体多级密封结构的不足。(The invention provides a slant magnetizing magnetic liquid sealing structure, which comprises: the magnetic separation device comprises a shaft (1), a retainer ring (2), an end cover (3), a first bearing (4), a first magnetic separation ring (5), a first pole shoe (6), a first magnetic separation sheet (7), a permanent magnet (8), a second magnetic separation sheet (9), a second pole shoe (10), an axial protrusion (101), a second magnetic separation ring (11), a second bearing (12), a shaft shell (13) and magnetic liquid (14). The magnetic liquid sealing structure has strong pressure resistance, low axial size and uniform magnetic field strength among all levels of sealing, and overcomes the defects of the magnetic liquid multi-level sealing structure.)

1. A slant magnetization's magnetic fluid seal structure, its characterized in that includes: the magnetic bearing comprises a shaft (1), a retainer ring (2), an end cover (3), a first bearing (4), a first magnetism isolating ring (5), a first pole shoe (6), a first magnetism isolating sheet (7), a permanent magnet (8), a second magnetism isolating sheet (9), a second pole shoe (10), an axial bulge (101), a second magnetism isolating ring (11), a second bearing (12), a shaft shell (13) and magnetic liquid (14);

the shaft (1) is arranged in a shaft chamber arranged in the shaft shell (13), the second bearing (12) and the second magnetism isolating ring (11) are sequentially sleeved in the shaft shell (13), and a second pole shoe (10) embedded with the second magnetism isolating sheet (9), a permanent magnet (8) and a first pole shoe (6) embedded with the first magnetism isolating sheet (7) are sequentially sleeved in the shaft shell (13);

magnetic liquid (14) is injected into the inner end faces, close to the shaft (1), of the first pole shoe (6), the second pole shoe (10) and the permanent magnet (8);

the first magnetism isolating ring (5) and the first bearing (4) are sequentially sleeved in the shaft shell (13), the check ring (2) is installed on the shaft (1), and the end cover (3) is installed at one end of the shaft shell (13) through a connecting piece;

one end surface of the axial protrusion (101) is attached to the first pole shoe (6), and the inner end surface is attached to the outer end surface of the permanent magnet (8);

the permanent magnet (8) adopts an oblique magnetization mode and has magnetization intensity in both axial and radial directions.

2. The obliquely-magnetized magnetic liquid sealing structure according to claim 1, wherein in the axial direction, the permanent magnet (8), the first pole shoe (6), the second pole shoe (10), the shaft (1) and the magnetic liquid (14) in the sealing gap form a first magnetic loop, and the first magnetic loop passes through the pole teeth arranged on the inner end faces of the first pole shoe (6) and the second pole shoe (10).

3. The obliquely-magnetized magnetic liquid sealing structure according to claim 1, wherein in a radial direction, the permanent magnet (8), the axial protrusion (101), the first pole shoe (6), the second pole shoe (10), the shaft (1) and the magnetic liquid (14) form a second magnetic circuit, the second magnetic circuit passes through the pole teeth arranged on the inner end faces of the first pole shoe (6) and the second pole shoe (10), and the inner end face of the permanent magnet (8) is provided with the pole teeth.

4. The obliquely magnetized magnetic liquid sealing structure according to claim 1,

the inner end face of the permanent magnet (8) is processed with a tooth groove structure;

tooth groove structures are processed on the inner end surfaces of the first pole shoe (6) and the second pole shoe (10);

the outer end face of the second pole shoe (10) is provided with the axial bulge (101) in a machining mode, and the axial bulge is in close contact with the permanent magnet (8) and the first pole shoe (6).

5. The obliquely magnetized magnetic liquid sealing structure according to claim 1,

a first magnetism isolating sheet (7) is embedded between the permanent magnet (8) and the first pole shoe (6);

a second magnetism isolating sheet (9) is embedded between the permanent magnet (8) and the second pole shoe (10);

the outer end face of the first pole shoe (6) is flush with the outer end face of the permanent magnet (8);

the outer end face of the second pole shoe (10) is flush with the outer end face of the permanent magnet (8).

6. The obliquely magnetized magnetic liquid sealing structure according to claim 1,

the first pole shoe (6), the second pole shoe (10) and the shaft (1) are made of magnetic materials.

7. The obliquely magnetized magnetic liquid sealing structure according to claim 1,

the first magnetism isolating ring (5), the first magnetism isolating sheet (7), the second magnetism isolating ring (11), the second magnetism isolating sheet (9) and the shaft shell (13) are made of non-magnetism conducting materials.

8. The obliquely magnetized magnetic liquid sealing structure according to claim 1,

the outer end face of the first pole shoe (6) is provided with a groove for placing a rubber sealing ring, the end face close to the permanent magnet (8) is provided with a groove for preventing the first magnetic separation sheet (7), and the inner end face close to the shaft (1) is provided with a tooth groove structure.

9. The obliquely magnetized magnetic liquid sealing structure according to claim 1,

the outer end face of the second pole shoe (10) is provided with a groove for placing a rubber sealing ring, and the end face close to the permanent magnet (8) is provided with a groove for preventing the second magnetic separation sheet (9).

10. The obliquely magnetized magnetic liquid sealing structure according to claim 1, wherein the shaft (1) is machined with a collar and a retainer groove.

Technical Field

The invention relates to the technical field of mechanical engineering sealing, in particular to an obliquely magnetized magnetic liquid sealing structure.

Background

The magnetic liquid seal is a non-contact seal form using a novel nano material, utilizes the characteristics of the magnetic liquid, such as flowability and magnetic field controllability, and ensures that the magnetic liquid is bound in a seal gap by designing a proper tooth space structure to form a plurality of O-shaped liquid seal rings, so that the magnetic liquid seal has leakage-proof capability and certain pressure-resistant capability. The sealing form has the advantages of extremely low leakage rate, long service life and low abrasion, and has wide application in various high and new technology industries.

The traditional magnetic liquid sealing structure generally uses a permanent magnet which is magnetized in an axial one-way mode, pole shoes are additionally arranged on the left side and the right side, grooves are formed in the inner end faces, close to a shaft, of the pole shoes to form a tooth groove structure in a sealing gap, an O-shaped liquid sealing ring is formed at the position of pole teeth, and the liquid sealing ring has certain pressure difference resistance under the action of magnetic force. When the working condition pressure difference is higher, the pressure resistance of a common sealing structure cannot meet the requirement due to the limitation of the performance of the permanent magnet. If the withstand voltage is improved only by increasing the sealing stages, the increase of the number of the pole teeth can cause uneven distribution of the magnetic liquid among the pole teeth, reduce the use efficiency of the magnetic energy of the permanent magnet, greatly increase the axial size, occupy high space and limit the use effect of the magnetic liquid sealing. In addition, the machining difficulty is increased due to the excessive number of tooth grooves, and the sealing failure is caused due to the fact that abrasion and damage are easy to occur during installation.

Disclosure of Invention

The invention aims to solve the technical problem of providing an obliquely magnetized magnetic liquid sealing structure, wherein magnetic loops in two directions are formed to form sealing by using obliquely magnetized permanent magnets, so that the defects of a magnetic liquid multi-stage sealing structure are overcome.

In order to solve the technical problems, the technical scheme of the invention is as follows:

an obliquely magnetized magnetic liquid sealing structure, comprising: the magnetic separation device comprises a shaft, a check ring, an end cover, a first bearing, a first magnetic separation ring, a first pole shoe, a first magnetic separation sheet, a permanent magnet, a second magnetic separation sheet, a second pole shoe, an axial bulge, a second magnetic separation ring, a second bearing, a shaft shell and magnetic liquid;

the shaft is arranged in a shaft chamber arranged in the shaft shell, the second bearing and the second magnetism isolating ring are sequentially sleeved in the shaft shell, and a second pole shoe embedded with the second magnetism isolating sheet, a permanent magnet and a first pole shoe embedded with the first magnetism isolating sheet are sequentially sleeved in the shaft shell;

magnetic liquid is injected into the first pole shoe, the second pole shoe and the permanent magnet close to the inner end face of the shaft;

the first magnetism isolating ring and the first bearing are sequentially sleeved in the shaft shell, the check ring is arranged on the shaft, and the end cover is arranged at one end of the shaft shell through the connecting piece;

one end surface of the axial bulge is attached to the first pole shoe, and the inner end surface of the axial bulge is attached to the outer end surface of the permanent magnet;

the permanent magnet adopts an oblique magnetizing mode and has magnetization intensity in both axial and radial directions.

Optionally, in the axial direction, the permanent magnet, the first pole shoe, the second pole shoe, the shaft, and the magnetic liquid in the seal gap form a first magnetic circuit, and the first magnetic circuit passes through pole teeth arranged on inner end faces of the first pole shoe and the second pole shoe.

Optionally, in the radial direction, the permanent magnet, the axial protrusion, the first pole shoe, the second pole shoe, the shaft, and the magnetic liquid form a second magnetic circuit, the second magnetic circuit is provided with pole teeth through inner end faces of the first pole shoe and the second pole shoe, and the inner end face of the permanent magnet is provided with the pole teeth.

Optionally, a tooth groove structure is processed on the inner end face of the permanent magnet; tooth groove structures are processed on the inner end surfaces of the first pole shoe and the second pole shoe; the outer end face of the second pole shoe is provided with the axial bulge, and the axial bulge is tightly contacted with the permanent magnet and the first pole shoe.

Optionally, a first magnetism isolating sheet is embedded between the permanent magnet and the first pole shoe; a second magnetic isolating sheet is embedded between the permanent magnet and the second pole shoe; the outer end face of the first pole shoe is flush with the outer end face of the permanent magnet; the outer end face of the second pole shoe is flush with the outer end face of the permanent magnet.

Optionally, the first pole shoe, the second pole shoe and the shaft are made of magnetic materials.

Optionally, the first magnetism isolating ring, the first magnetism isolating sheet, the second magnetism isolating ring, the second magnetism isolating sheet and the shaft housing are made of non-magnetism conducting materials.

Optionally, a groove for placing a rubber sealing ring is formed in the outer end face of the first pole shoe, a groove for preventing the first magnetism isolating sheet is formed in the end face close to the permanent magnet, and a tooth groove structure is machined on the side close to the inner end face of the shaft.

Optionally, a groove for placing a rubber sealing ring is formed in the outer end face of the second pole shoe, and a groove for preventing the second magnetism isolating sheet is formed in the end face close to the permanent magnet.

Optionally, the shaft is machined with a collar and a retainer groove.

The scheme of the invention at least comprises the following beneficial effects:

according to the scheme, the magnetic loops formed by the axial magnetization and the radial magnetization of the permanent magnets are overlapped to form a strong magnetic field in the sealing gap, and the magnetic liquid reaches a balanced state under the combined action of the pressure difference and the magnetic field force and cannot move any further, so that the magnetic liquid sealing ring is kept in the gap, and the sealing and pressure-resistant capabilities are obtained. Compared with a common magnetic liquid sealing structure, the magnetic field intensity of the gap of the structure is greatly increased, and the pressure resistance is extremely improved; the permanent magnet can be processed with a tooth space structure to form a sealing stage, so that the axial size is reduced, the magnetic field intensity between each stage of sealing is uniform, and the processing and assembling difficulty is reduced by the reduced sealing stage.

Drawings

Fig. 1 is a schematic side sectional view of the obliquely magnetized magnetic liquid sealing structure of the present invention.

Description of reference numerals: the magnetic-field-isolating shaft comprises a shaft 1, a retainer ring 2, an end cover 3, a left bearing 4, a left magnetic-isolating ring 5, a left pole shoe 6, a left magnetic-isolating sheet 7, a permanent magnet 8, a right magnetic-isolating sheet 9, a right pole shoe 10, an axial bulge 101, a right magnetic-isolating ring 11, a right bearing 12, a shaft shell 13 and magnetic liquid 14.

Detailed Description

Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

As shown in fig. 1, an embodiment of the present invention provides an obliquely magnetized magnetic liquid sealing structure, including: the magnetic bearing comprises a shaft 1, a retainer ring 2, an end cover 3, a first bearing 4, a first magnetism isolating ring 5, a first pole shoe 6, a first magnetism isolating sheet 7, a permanent magnet 8, a second magnetism isolating sheet 9, a second pole shoe 10, an axial bulge 101, a second magnetism isolating ring 11, a second bearing 12, a shaft shell 13 and magnetic liquid 14;

the shaft 1 is arranged in a shaft chamber arranged in the shaft shell 13, the second bearing 12 and the second magnetism isolating ring 11 are sequentially sleeved in the shaft shell 13, and the second pole shoe 10 embedded with the second magnetism isolating piece 9, the permanent magnet 8 and the first pole shoe 6 embedded with the first magnetism isolating piece 7 are sequentially sleeved in the shaft shell 13; the first pole shoe 6, the second pole shoe 10 and the permanent magnet 8 are injected with magnetic liquid 14 close to the inner end surface of the shaft 1; the first magnetism isolating ring 5 and the first bearing 4 are sequentially sleeved in the shaft shell 13, the retainer ring 2 is arranged on the shaft 1, and the end cover 3 is arranged at one end of the shaft shell 13 through a connecting piece; one end surface of the axial protrusion 101 is attached to the first pole shoe 10, and the inner end surface is attached to the outer end surface of the permanent magnet 8;

the permanent magnet 8 adopts an oblique magnetization mode and has magnetization intensity in both axial and radial directions.

Here, as shown in fig. 1, the structure content is specifically described in the obliquely magnetized magnetic liquid sealing structure: a shaft collar and a retainer ring groove are machined on the shaft 1; the retainer ring 2 is axially positioned, so that the sliding of the shaft can be avoided, parts in the shaft shell are axially taken out during disassembly and assembly, and different types of retainer rings for the shaft are selected according to the diameter of the shaft;

one side of the end cover 3 close to the sealing part is abutted against the outer ring of the left bearing, is of a circular structure, is provided with a bolt hole at the outer side, and is connected with the shaft shell through a connecting piece; the first bearing 4 and the second bearing 12 can select the type of the bearing according to the axial stress; the outer end faces of the first pole shoe 6 and the second pole shoe 10 matched with the shaft shell are provided with grooves for placing rubber sealing rings; the first magnetism isolating piece 7 is arranged in a groove formed in one side, close to the permanent magnet 8, of the first pole shoe 6, the second magnetism isolating piece 9 is arranged in a groove formed in one side, close to the permanent magnet 8, of the second pole shoe 10, and bonding can be performed by using a bonding agent if necessary; the outer end face of the permanent magnet 8 is attached to the convex inner end face of the second pole shoe 10, the permanent magnet 8 is of a circular structure and is made of permanent magnet materials; a bolt hole is axially processed on the left end face of the shaft shell 13 matched with the end cover; the magnetic liquid 14 selects magnetic liquids of different base carrier liquids according to the type and environment of a sealing medium, generally, ester-based magnetic liquid or fluoroether oil-based magnetic liquid can be selected for vacuum sealing, and silicone oil-based magnetic liquid can be selected for low-temperature sealing; the sealing structure is characterized in that the magnetic liquid is filled into a sealing gap, a liquid sealing ring is formed at the pole teeth, the sealing gap is an axial gap between the pole shoe and the pole teeth on the inner end face of the permanent magnet and the shaft 1, and the sealing gap can be selected from the range of 0.001-1 mm.

In the aspect of material selection of the structure, the materials of the first pole shoe 6, the second pole shoe 10 and the shaft 1 are magnetic materials; the first magnetism isolating ring 5, the first magnetism isolating sheet 7, the second magnetism isolating ring 11, the second magnetism isolating sheet 9 and the shaft shell 13 are made of non-magnetism conducting materials.

An alternative embodiment of the invention has magnetization in both axial and radial directions,

in the axial direction, the permanent magnet 8, the first pole shoe 6, the second pole shoe 10, the shaft 1 and the magnetic liquid 14 in the seal gap form a first magnetic loop, and the first magnetic loop passes through pole teeth arranged on the inner end faces of the first pole shoe 6 and the second pole shoe 10; in the radial direction, the radial permanent magnet 8, the axial protrusion 101, the first pole shoe 6, the second pole shoe 10, the shaft 1 and the magnetic liquid 14 form a second magnetic loop, the second magnetic loop passes through pole teeth arranged on the inner end faces of the first pole shoe 6 and the second pole shoe 10, and the pole teeth arranged on the inner end face of the permanent magnet 8.

As shown in fig. 1, a tooth groove structure is processed on the inner end surface of the permanent magnet 8; tooth groove structures are processed on the inner end surfaces of the first pole shoe 6 and the second pole shoe 10; the outer end surface of the second pole shoe 10 is provided with the axial protrusion 101, and is in close contact with the permanent magnet 8 and the first pole shoe 6.

Here, it can be described that the inner end surface of the permanent magnet 8 is processed with a tooth groove structure, and the tooth groove structure can increase and decrease the number of sealing stages according to the pressure resistance requirement; the radial magnetic loop formed by the structure of the axial bulge 101, the permanent magnet 8, the first pole shoe 6, the second pole shoe 10, the shaft 1 and the magnetic liquid 14 can be superposed with the axial magnetic loop, and the superposition of the magnetic loops can form a uniform strong magnetic field at the pole teeth of each sealing gap, so that the pressure resistance is improved.

In an alternative embodiment of the present invention, a first magnetism isolating sheet 7 is embedded between the permanent magnet 8 and the first pole shoe 6; a second magnetic isolation sheet 9 is embedded between the permanent magnet 8 and the second pole shoe 10; the outer end face of the first pole shoe 6 is flush with the outer end face of the permanent magnet 8; the outer end face of the second pole shoe 10 is flush with the outer end face of the permanent magnet 8.

The magnetic isolation sheet is embedded in the groove of the pole shoe close to the permanent magnet side, the outer end face of the magnetic isolation sheet is flush with the outer end face of the permanent magnet, and the phenomenon that a part of the axial magnetization intensity of the permanent magnet forms a closed magnetic loop along one side of the pole shoe far away from the shaft and an axial bulge without passing through the pole teeth is avoided.

According to the embodiment of the invention, the magnetic loops formed by the axial and radial magnetization of the permanent magnets are overlapped to form a strong magnetic field in the sealing gap together, and the magnetic liquid reaches a balanced state under the combined action of the pressure difference and the magnetic field force and cannot move any further, so that the magnetic liquid sealing ring is kept in the gap, and the sealing and pressure-resistant capabilities are obtained. Compared with a common magnetic liquid sealing structure, the magnetic field intensity of the gap of the structure is greatly increased, and the pressure resistance is extremely improved; the permanent magnet can be processed with a tooth space structure to form a sealing stage, so that the axial size is reduced, the magnetic field intensity between each stage of sealing is uniform, and the processing and assembling difficulty is reduced by the reduced sealing stage.

While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.

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