阅读说明：本技术 具有旋转角度限位功能的微型双余度角位移传感器 (Miniature dual-redundancy angular displacement sensor with rotation angle limiting function ) 是由 郭刚 胡佑朴 鲍红军 吴永胜 唐飞 刘靖宇 于 2021-02-03 设计创作，主要内容包括：本发明公开了一种具有旋转角度限位功能的微型双余度角位移传感器,包括电阻体,电阻体包括两个相互连接且结构完全相同的半圆环形本体,设半圆环形本体上设有圆弧形工作带的表面为上表面,半圆环形本体上靠近第一端的位置由下而上减薄形成第一连接端,第一连接端上设有竖向的第一连接孔,半圆环形本体上靠近第二端的位置由上而下减薄形成第二连接端,第二连接端上设有竖向的第二连接孔,一个半圆环形本体的第一连接孔和第二连接孔分别与另一个半圆环形本体的第二连接孔和第一连接孔通过螺钉对应连接。本发明通过将电阻体设计为两个结构完全相同的半圆环形本体相互连接的结构,显著提高了两路输出信号的同步性和传感器精度,而且便于加工。(The invention discloses a miniature dual-redundancy angular displacement sensor with a rotation angle limiting function, which comprises a resistor body, wherein the resistor body comprises two semi-circular bodies which are mutually connected and have the same structure, the surface of a circular arc-shaped working belt arranged on each semi-circular body is set as the upper surface, the position, close to a first end, on each semi-circular body is thinned from bottom to top to form a first connecting end, a vertical first connecting hole is arranged on each first connecting end, the position, close to a second end, on each semi-circular body is thinned from top to bottom to form a second connecting end, each second connecting end is provided with a vertical second connecting hole, and the first connecting hole and the second connecting hole of one semi-circular body are respectively and correspondingly connected with the second connecting hole and the first connecting hole of the other semi-circular body. According to the invention, the resistor body is designed into a structure that two semicircular annular bodies with the same structure are mutually connected, so that the synchronism of two paths of output signals and the accuracy of the sensor are obviously improved, and the processing is convenient.)

1. The utility model provides a miniature dual-redundancy angular displacement sensor with rotation angle limit function, includes shell, apron, pivot, sleeve pipe, brush and resistive element, the pivot passes the central through-hole of shell is installed through the bearing on the shell, the sleeve pipe the brush with the resistive element is all arranged in the shell with the installation cavity of apron connection constitution, the sleeve pipe suit is in the pivot, two sets of the brush is installed respectively two on the sleeve pipe or one sheathed tube symmetry both sides, its characterized in that: the resistor body comprises two semicircular annular bodies which are mutually connected and have the same structure, the surface of a circular arc-shaped working belt arranged on each semicircular annular body is an upper surface, the position, close to the first end, of each semicircular annular body is thinned from bottom to top to form a first connecting end, a vertical first connecting hole is formed in each first connecting end, the position, close to the second end, of each semicircular annular body is thinned from top to bottom to form a second connecting end, a vertical second connecting hole is formed in each second connecting end, the connecting line of each first connecting hole and the corresponding second connecting hole penetrates through the circle center of the circle where the semicircular annular body is located, and the first connecting hole and the second connecting hole of one semicircular annular body are correspondingly connected with the second connecting hole and the first connecting hole of the other semicircular annular body through screws.

2. The micro dual-redundancy angular displacement sensor with the rotation angle limiting function according to claim 1, wherein: at least one half of the part of the semicircular body, which is close to the inner ring, is thinned from bottom to top, and the first connecting end and the second connecting end are the same in thickness and are both half of the thickness of the part of the semicircular body, which is close to the outer ring.

3. The miniature dual-redundancy angular displacement sensor with the rotation angle limiting function according to claim 1 or 2, wherein: the first end of the shell is close to the first end of the rotating shaft, a circular sinking groove is arranged at the first end of the shell around the central through hole, the wall of the circular ring-shaped sinking groove is provided with a circular arc-shaped convex section which is convex towards the center, two ends of the circular arc-shaped convex section form two shell limiting end surfaces, the first end of the rotating shaft extends to the outer periphery to form a circular large-diameter end of the rotating shaft, the large-diameter end of the rotating shaft is arranged in the circular sinking groove, the peripheral edge of the large-diameter end of the rotating shaft is provided with an arc-shaped concave section which is concave towards the central position, two ends of the arc-shaped concave section form two rotating shaft limiting end surfaces, the arc-shaped convex section is positioned in the arc-shaped concave section, and the two rotating shaft limiting end surfaces can be respectively blocked by the adjacent shell limiting end surfaces in the rotating process of the rotating shaft; the arrangement of the arc-shaped convex section and the arc-shaped concave section meets the following conditions: in the process that the rotating shaft is blocked by one of the rotating shaft limiting end faces by the adjacent shell limiting end face to rotate to the other rotating shaft limiting end face by the other shell limiting end face, the electric brush always slides in a contact manner on the corresponding circular arc-shaped working belt on the semi-circular annular body.

4. The micro dual-redundancy angular displacement sensor with the rotation angle limiting function according to claim 3, wherein: and arc-shaped grooves far away from the central position are respectively arranged at two ends of the arc-shaped convex section.

Technical Field

The invention relates to a dual-redundancy angular displacement sensor, in particular to a miniature dual-redundancy angular displacement sensor with a rotation angle limiting function.

Background

The angular displacement sensor (or angular displacement potentiometer) is widely applied to complete machine systems of ships, aviation, aerospace, weapons, ships and the like, and is used for controlling and feeding back angle position signals. The dual-redundancy angular displacement sensor is an angular displacement sensor with two paths of output signals, the purpose of dual-redundancy signal output is realized by adopting two resistor bodies in most of the dual-redundancy angular displacement sensors at present, the axial length and the volume of the sensor can be increased by the structure, the miniaturization design of the whole sensor is not facilitated, and the miniaturization requirement of the sensor is more and more urgent in the fields of aerospace and the like.

In practical application, the rotation angle of the dual-redundancy angular displacement sensor only needs to be less than 180 degrees in many occasions, the requirement provides more possibilities for the miniaturization design of the sensor, namely, the working bands of two circuits are all designed on a circular resistor body, and meanwhile, collecting rings of the two circuits are all installed on a sleeve, so that the axial length and the whole volume of the sensor can be obviously reduced, and the application requirement is met.

The traditional dual-redundancy angular displacement sensor with the rotation angle less than 180 degrees has the following defects:

the traditional dual-redundancy angular displacement sensor adopts an integral annular resistor body, has the advantage of reducing the axial length, but needs to print two arc-shaped working surfaces (generally plastic metal slurry) on the annular surface, and needs to improve the synchronism of two paths of output signals as much as possible, so that the angles, radians, starting and stopping positions and the like of the two arc-shaped working surfaces need to be kept consistent as much as possible, which is difficult to realize in actual printing operation, so that the two arc-shaped working surfaces can not be completely identical, finally the two paths of output signals can not be synchronous, and the accuracy of the sensor is reduced; in addition, the traditional dual-redundancy angular displacement sensor has no rotating angle limiting structure or a limiting structure, but the outside is invisible, and the sensor occupies a larger space or is not accurate in limiting, the former can cause that the rotating angle of a rotating shaft cannot be limited, the problem that parts are damaged due to excessive rotation is likely to occur, the latter can cause that the size of the sensor is increased or the rotating angle cannot be accurately limited, and meanwhile, the control difficulty is increased due to the fact that the outside is invisible.

Disclosure of Invention

The present invention has been made to solve the above problems, and an object of the present invention is to provide a micro dual redundancy angular displacement sensor having a rotation angle limiting function, which can accurately limit a rotation angle and has a very small volume.

The invention realizes the purpose through the following technical scheme:

a miniature dual-redundancy angular displacement sensor with a rotation angle limiting function comprises a shell, a cover plate, a rotating shaft, a sleeve, an electric brush and a resistor body, wherein the rotating shaft penetrates through a central through hole of the shell and is installed on the shell through a bearing, the sleeve, the electric brush and the resistor body are all arranged in an installation inner cavity formed by connecting the shell and the cover plate, the sleeve is sleeved on the rotating shaft, two groups of electric brushes are respectively installed on two sleeves or two symmetrical sides of one sleeve, the resistor body comprises two semi-annular bodies which are mutually connected and have the same structure, the surface of the semi-annular body, which is provided with a circular arc-shaped working belt, is an upper surface, the position, close to a first end, on the semi-annular body is thinned from bottom to top to form a first connecting end, the first connecting end is provided with a vertical connecting hole, the position that is close to the second end on the semicircle annular body from top to bottom attenuate forms the second link, be equipped with vertical second connecting hole on the second link, first connecting hole with the line of second connecting hole passes the centre of a circle of semicircle annular body place circle, one first connecting hole and the second connecting hole of semicircle annular body respectively with another the second connecting hole and the first connecting hole of semicircle annular body pass through the screw and correspond the connection. The first end and the second end respectively represent two ends of the semi-circular body, and in order to describe different structures of the two ends, the first end and the second end are adopted for distinguishing expression.

Preferably, in order to save cost and make the thickness of the connecting part between the two semicircular bodies the same as that of other parts on the premise of meeting application requirements, at least one half of the part of the semicircular body, which is close to the inner ring, is thinned from bottom to top, and the thickness of the first connecting end and the thickness of the second connecting end are the same and are both half of the thickness of the part of the semicircular body, which is close to the outer ring.

Preferably, in order to limit the rotation angle of the rotating shaft, the first end of the housing and the first end of the rotating shaft are arranged to be close to each other, a circular ring-shaped sinking groove is arranged at the first end of the shell and around the central through hole, a circular arc-shaped convex section protruding towards the central position is arranged on the groove wall of the circular ring-shaped sinking groove, two ends of the arc-shaped convex section form two shell limiting end surfaces, the first end of the rotating shaft extends to the outer periphery to form a circular large-diameter end head of the rotating shaft, the large-diameter end of the rotating shaft is arranged in the circular sunken groove, the peripheral edge of the large-diameter end of the rotating shaft is provided with an arc-shaped inward concave section which is concave towards the central position, two ends of the circular arc-shaped concave section form two rotating shaft limiting end surfaces, the circular arc-shaped convex section is positioned in the circular arc-shaped concave section, the two rotating shaft limiting end surfaces can be respectively blocked by the adjacent shell limiting end surfaces in the rotating process of the rotating shaft; the arrangement of the arc-shaped convex section and the arc-shaped concave section meets the following conditions: in the process that the rotating shaft is blocked by one of the rotating shaft limiting end faces by the adjacent shell limiting end face to rotate to the other rotating shaft limiting end face by the other shell limiting end face, the electric brush always slides in a contact manner on the corresponding circular arc-shaped working belt on the semi-circular annular body. The conditions can be met by changing the arrangement positions of the arc-shaped convex sections and the arc-shaped concave sections and the arc lengths of the corresponding arc-shaped sections.

Preferably, in order to improve the accuracy of the limit position of the rotating shaft, which is blocked and limited by the limit end surface of the shell, the two ends of the arc-shaped convex section are respectively provided with an arc-shaped groove far away from the central position.

The invention has the beneficial effects that:

according to the invention, the resistor body is designed into a structure that two semicircular annular bodies with the same structure are connected with each other, so that the angles, radians, starting and stopping positions and the like of two arc-shaped working surfaces of one annular resistor body are completely consistent, the synchronism of two paths of output signals and the accuracy of a sensor are obviously improved, the processing is convenient, the axial length of the resistor body is ensured to be unchanged, and the small-volume design requirement of the sensor is met; through set up the ring shape heavy groove on the shell, set up convex evagination section on the cell wall of ring shape heavy groove, set up the big footpath end of pivot in the pivot, set up convex interior concave section on the big footpath end of pivot, convex evagination section and convex interior concave section are mutually supported and are realized accurate rotation angle limit function, and this limit structure has the outside visual and minimum characteristics of occupation space, accurate spacing and control of rotation angle has greatly been satisfied, protect the sensor not lead to the part to damage because of excessive rotation, reduce the multiple application demand of sensor volume as far as possible.

Drawings

FIG. 1 is a front view of a resistor of a micro dual-redundancy angular displacement sensor with a rotation angle limiting function according to the present invention before assembly;

FIG. 2 is a sectional view A-A of FIG. 1;

FIG. 3 is a front view structural diagram of the assembled resistor body of the micro dual-redundancy angular displacement sensor with the rotation angle limiting function according to the present invention;

FIG. 4 is a front view of the micro dual redundancy angular displacement sensor with rotation angle limiting function according to the present invention;

fig. 5 is a sectional view B-B in fig. 4.

Detailed Description

The invention will be further described with reference to the accompanying drawings in which:

as shown in fig. 1-5, the micro dual-redundancy angular displacement sensor with a rotation angle limiting function according to the present invention includes a housing 8, a cover plate 7, a rotation shaft 12, a sleeve 17, brushes 18 and a resistor 19, wherein the rotation shaft 12 passes through a central through hole of the housing 8 and is mounted on the housing 8 through a bearing 21, the sleeve 17, the brushes 18 and the resistor 19 are all disposed in a mounting cavity formed by connecting the housing 8 and the cover plate 7, the sleeve 17 is sleeved on the rotation shaft 12, two sets of brushes 18 are respectively mounted on two symmetrical sleeves 17 or two symmetrical sides of one sleeve 17, the resistor 19 includes two semi-annular bodies 2 connected with each other and having the same structure, the surface of the semi-annular body 2 on which the circular arc-shaped working tape 1 is disposed is an upper surface, a first connection end is formed by thinning the semi-annular body 2 from bottom to top, a vertical first connection hole 6 is disposed on the first, the first connecting hole 6 is a counter-sunk hole, the position, close to the second end, on the semi-circular body 2 is thinned from top to bottom to form a second connecting end 3, a vertical second connecting hole 4 is formed in the second connecting end 3, the connecting line of the first connecting hole 6 and the second connecting hole 4 penetrates through the circle center of the circle where the semi-circular body 2 is located, and the first connecting hole 6 and the second connecting hole 4 of one semi-circular body 2 are correspondingly connected with the second connecting hole 4 and the first connecting hole 6 of the other semi-circular body 2 through screws respectively; the part of the semicircular body 2 close to the inner ring is thinned by at least half from bottom to top, the thickness of the first connecting end and the second connecting end 3 is the same and is half of the thickness of the part of the semicircular body 2 close to the outer ring, and the inner side of the second connecting end 3 forms a notch 5.

As shown in fig. 1-5, it is assumed that the first end of the housing 8 and the first end of the rotating shaft 12 are close to each other, a circular sunken groove 10 is provided at a position of the first end of the housing 8 around the central through hole thereof, a circular convex section 11 protruding toward the central position is provided on a wall of the circular sunken groove 10, a central angle of the circular convex section 11 is generally 15-45 °, two housing limiting end surfaces 9 are formed at two ends of the circular convex section 11, circular concave grooves 16 away from the central position are respectively provided at two ends of the circular convex section 11, the first end of the rotating shaft 12 extends toward the outer circumference to form a circular rotating shaft large-diameter end 22, the rotating shaft large-diameter end 22 is disposed in the circular sunken groove 10, a circular concave section 15 recessed toward the central position is provided at an outer peripheral edge of the rotating shaft large-diameter end 22, the central angle of the circular concave section 15 is preferably 90 °, two rotating shaft limiting end surfaces 14 are formed at two, the arc-shaped convex section 11 is positioned in the arc-shaped concave section 15, and the two rotating shaft limiting end surfaces 14 can be respectively blocked by the adjacent shell limiting end surfaces 9 in the rotating process of the rotating shaft 12; the arrangement of the circular arc-shaped convex section 11 and the circular arc-shaped concave section 15 meets the following conditions: in the process that the rotating shaft 12 is blocked by the adjacent shell limiting end face 9 from rotating by one rotating shaft limiting end face 14 to the other rotating shaft limiting end face 14 is blocked by the other shell limiting end face 9, the electric brush 18 always slides on the corresponding circular arc-shaped working band 1 on the semicircular annular body 2 in a contact manner.

Also shown in fig. 4 are lead-out wires 13 and also in fig. 5 are split collars 20, which are of conventional adaptive construction.

As shown in fig. 1-5, in use, the rotating shaft 12 rotates to drive the sleeve 17 and the two sets of brushes 18 to rotate synchronously, the brushes 18 slide on the corresponding arc-shaped working surface 1 on the resistor 19 in a contact manner, and two changed output electrical signals are transmitted to an external controller through the lead 13; when the corresponding rotating shaft limiting end face 14 is blocked by the adjacent shell limiting end face 9, the rotating shaft 12 can not continue to rotate in the same direction and can only rotate in the opposite direction, and after the other rotating shaft limiting end face 14 is blocked by the adjacent shell limiting end face 9, the rotating shaft 12 can not continue to rotate in the same direction, so that the problem of part damage caused by excessive rotation of the rotating shaft 12 is solved.

The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, so long as the technical solutions can be realized on the basis of the above embodiments without creative efforts, which should be considered to fall within the protection scope of the patent of the present invention.