阅读说明：本技术 具有在线清灰功能的空冷器 (Air cooler with online deashing function ) 是由 黄葵金 于 2020-12-16 设计创作，主要内容包括：本发明开了具有在线清灰功能的空冷器,包括机体,所述机体的内部上方安装有管束,所述机体的内部下方设有清灰组件。该具有在线清灰功能的空冷器,可通过齿轮的啮合连接,以及圆辊与皮带的转动连接,使得两侧皮带可带动支板和毛刷相向传动,进而通过毛刷可对机体底部的灰尘起到拨动聚拢的效果,并使其落至锥筒内收集,进而实现在线清灰,且清灰效果更佳,进而有效解决空冷器中心管壁上电石粉尘易粘接、结垢的问题,可通过拨杆与耳板的转动连接,以及扭力弹簧的设置,使得支板传动时,拨杆可对支板和毛刷依次起到振打作用,进而使附着在毛刷上的的灰尘进一步脱落,大大提升清灰的彻底性,且可对毛刷起到清理效果。(The invention discloses an air cooler with an online ash removal function, which comprises a machine body, wherein a tube bundle is arranged above the interior of the machine body, and an ash removal component is arranged below the interior of the machine body. This air cooler with online deashing function, the meshing of accessible gear is connected, and the rotation of round roller and belt is connected, make both sides belt can drive extension board and brush transmission in opposite directions, and then can play the effect of stirring gathering together to the dust of bottom of the body through the brush, and make it fall to the awl section of thick bamboo in collect, and then realize online deashing, and the deashing effect is better, and then effectively solve on the air cooler center tube wall that the carbide dust easily bonds, the problem of scale deposit, the accessible driving lever is connected with the rotation of otic placode, and torsion spring's setting, when making the extension board transmission, the driving lever can play the effect of shaking in proper order to extension board and brush, and then make the dust of attaching on the brush further drop, promote the thoroughness of deashing greatly, and can play the clearance effect to the brush.)

1. Air cooler with online deashing function, including organism (1), its characterized in that: a tube bundle (2) is mounted above the interior of the machine body (1), cylinders (3) are arranged on the left side and the right side of the top of the machine body (1), the lower portion of the outer wall of each cylinder (3) penetrates through the left side and the right side of the top of the machine body (1), the inner wall of each cylinder (3) is fixedly connected with an axial flow fan (5) through a support (4), and an ash removal assembly (6) is arranged below the interior of the machine body (1);

the ash removal component (6) comprises a round roller (601), a belt (602), a support plate (603), a brush (604), a gear (605), a motor (606) and a conical cylinder (607);

the utility model discloses a roller, including the pivot of circle roller (601) and organism (1), the pivot is rotated with the inner wall below of organism (1) and is connected, two of homonymy the outer wall of circle roller (601) passes through belt (602) and rotates to be connected, the outer wall rigid coupling of belt (602) has a plurality of extension board (603), the outer end rigid coupling of extension board (603) has brush (604), two of inboard the equal rigid coupling of pivot outer wall of circle roller (601) has gear (605), the inner meshing of gear (605) is connected, and leftmost the pivot of circle roller (601) and the output fixed connection of motor (606), install in the front left side of organism (1) motor (606), inboard two be equipped with cone (607) below of circle roller (601), cone (607) and the bottom fixed connection of organism (1).

2. The air cooler with the online ash removal function of claim 1, wherein: the two gears (605) and the two round rollers (601) on the same side are axially symmetrically distributed around the conical cylinder (607).

3. The air cooler with the online ash removal function of claim 1, wherein: the adjacent support plates (603) are distributed at equal intervals.

4. The air cooler with the online ash removal function of claim 1, wherein: a toggle assembly (7) is arranged in the conical cylinder (607);

the toggle assembly (7) comprises an ear plate (701), a round rod (702), a toggle rod (703) and a torsion spring (704);

the outer end of the ear plate (701) is fixedly connected with the left side and the right side of the inner wall of the conical cylinder (607), a round rod (702) is arranged on the inner side of the ear plate (701), the outer wall of the round rod (702) is rotatably connected with the ear plate (701), a shifting rod (703) is arranged on the inner side of the round rod (702), the outer end of the shifting rod (703) is fixedly connected with the outer wall of the round rod (702), a torsion spring (704) is arranged on the front surface of the round rod (702), the torsion spring (704) is sleeved on the outer wall of the round rod (702), the inner wall of the torsion spring (704) is in clearance fit with the outer wall of the round rod (702), one end of the torsion spring (704) is fixedly connected with the front surface of the ear plate (701), the other end of the torsion spring (704) is fixedly connected with the front surface of the shifting rod (703), and the top of the shifting rod (703) is abutted against the support.

5. The air cooler with the online ash removal function of claim 1, wherein: a dustproof component (8) is arranged above the cylinder (3);

the dustproof assembly (8) comprises a dustproof net (801), a rubber column (802), a bayonet (803), a bump (804), a compression spring (805) and a rubber pad (806);

the outer wall of the dust screen (801) is in clearance fit with the upper portion of the inner wall of the cylinder (3), the dust screen (801) is buckled with the top step of the cylinder (3), a rubber column (802) is arranged at the bottom of the dust screen (801), the top of the rubber column (802) is abutted against the left side and the right side of the bottom of the dust screen (801), the bottom of the rubber column (802) is fixedly connected with the left side and the right side of the top of the support (4), clamping pins (803) are arranged on the left side and the right side of the top of the dust screen (801), the left side and the right side of the top of the dust screen (801) are connected with the inner end of the clamping pins (803) in a clamping manner, a convex block (804) is arranged in the middle of the front of the clamping pin (803), the front of the convex block (804) is rotatably connected with the corners of the outer end of the clamping pin (803), a compression spring (805) is arranged below the inner end, the inner end of the compression spring (805) is fixedly connected with the left side and the right side above the outer wall of the cylinder (3), a rubber pad (806) is arranged below the outer side of the bayonet lock (803), and the inner end of the rubber pad (806) is fixedly connected with the lower part of the outer wall of the bayonet lock (803).

6. The air cooler with the online ash cleaning function according to claim 5, characterized in that: the top of the clamping pin (803) is a wedge surface, and the clamping pin (803) and the dust screen (801) form a clamping structure.

Technical Field

The invention relates to the technical field of air coolers with online ash removal functions, in particular to an air cooler with an online ash removal function.

Background

Calcium oxide and carbon are mainly reacted in calcium carbide production to generate carbonized calcium, and a large amount of carbon monoxide tail gas is generated in the reaction process. At present, the calcium carbide industry carries out tail gas purification and then mainly uses the heat source for recovering steam or calcium carbide production raw materials, namely quick lime, and the main equipment for tail gas purification is an air cooler.

The air cooler with online deashing function among the prior art when using, can not play the effect of stirring gathering together to the dust of bottom of the body, and then can't realize thorough online deashing, and the deashing effect is not good, lead to on the air cooler center tube wall carbide dust bonding, the problem of scale deposit is serious, the thoroughness of deashing is not good simultaneously, and can not play dustproof effect to the organism, lead to the dust to pile up easily in the organism, the follow-up dust screen of being not convenient for simultaneously is cleared up or is changed, influence dustproof continuation and stability, and then inconvenient people use.

Disclosure of Invention

The invention aims to provide an air cooler with an online ash removal function, and aims to solve the problems that the air cooler with the online ash removal function in the prior art cannot achieve the effect of stirring and gathering dust at the bottom of a machine body when in use, further cannot achieve thorough online ash removal, has poor ash removal effect, and causes serious problems of calcium carbide dust adhesion and scaling on the central pipe wall of the air cooler.

In order to achieve the purpose, the invention provides the following technical scheme: the air cooler with the online dust removing function comprises a machine body, wherein a tube bundle is installed above the interior of the machine body, cylinders are arranged on the left side and the right side of the top of the machine body, the lower portion of the outer wall of each cylinder penetrates through the left side and the right side of the top of the machine body, the inner wall of each cylinder is fixedly connected with an axial flow fan through a support, and a dust removing assembly is arranged below the interior of the machine body;

the ash removal component comprises a round roller, a belt, a support plate, a brush, a gear, a motor and a conical cylinder;

the pivot of circle roller is rotated with the inner wall below of organism and is connected, two of homonymy the outer wall of circle roller passes through the belt and rotates the connection, the outer wall rigid coupling of belt has a plurality of extension boards, the outer end rigid coupling of extension board has the brush, two of inboard the equal rigid coupling of the pivot outer wall of circle roller has the gear, the inner meshing of gear is connected, and is leftmost the pivot of circle roller and the output fixed connection of motor, the motor is installed in the positive left side of organism, inboard two the below of circle roller is equipped with a awl section of thick bamboo, the bottom fixed connection of an awl section of thick bamboo and organism.

Preferably, the two gears and the two round rollers on the same side are axially symmetrically distributed around the conical cylinder.

Preferably, every two adjacent support plates are distributed at equal intervals.

Preferably, a poking component is arranged inside the conical cylinder;

the poking assembly comprises an ear plate, a round rod, a poking rod and a torsion spring;

the outer end of the ear plate is fixedly connected with the left side and the right side of the inner wall of the conical cylinder, a round rod is arranged on the inner side of the ear plate, the outer wall of the round rod is connected with the ear plate in a rotating mode, a shifting rod is arranged on the inner side of the round rod, the outer end of the shifting rod is fixedly connected with the outer wall of the round rod, a torsion spring is arranged on the front side of the round rod and sleeved on the outer wall of the round rod, the inner wall of the torsion spring is in clearance fit with the outer wall of the round rod, one end of the torsion spring is fixedly connected with the front side of the ear plate, the other end of the torsion spring is fixedly connected with the front side of the shifting rod, and the top.

Preferably, a dustproof assembly is arranged above the cylinder;

the dustproof assembly comprises a dustproof net, a rubber column, a bayonet lock, a bump, a compression spring and a rubber pad;

the outer wall of the dust screen is in clearance fit with the upper part of the inner wall of the cylinder, the dust screen is buckled with the top step of the cylinder, the bottom of the dust screen is provided with a rubber column, the top of the rubber column is tightly propped against the left side and the right side of the bottom of the dust screen, the bottom of the rubber column is fixedly connected with the left side and the right side of the top of the bracket, the left side and the right side of the top of the dustproof net are both provided with a bayonet lock, the left side and the right side of the top of the dustproof net are connected with the inner end of the top of the bayonet lock in a clamping way, the middle part of the front surface of the bayonet lock is provided with a convex block, the front surface of the convex block is rotationally connected with the corner of the bayonet lock, a compression spring is arranged below the bayonet lock, the outer end of the compression spring is fixedly connected with the lower part of the inner end of the bayonet lock, the inner end of the compression spring is fixedly connected with the left side and the right side above the outer wall of the cylinder, a rubber pad is arranged below the outer side of the bayonet lock, and the inner end of the rubber pad is fixedly connected with the lower part of the outer wall of the bayonet lock.

Preferably, the top of the clamping pin is a wedge surface, and the clamping pin and the dust screen form a clamping structure.

Compared with the prior art, the invention has the beneficial effects that: the air cooler with the online dust cleaning function has the advantages that through the cooperation of the machine body, the pipe bundle, the cylinder, the support, the axial flow fan and the dust cleaning component, when the air cooler is used, the device can be connected through meshing of the gears and the circular roller is connected with the belt in a rotating mode, so that the belts on the two sides can drive the support plate and the brushes to be in opposite transmission, the brushes can achieve the effect of stirring and gathering dust at the bottom of the machine body and enable the dust to fall into the conical cylinder for collection, online dust cleaning is achieved, the dust cleaning effect is better, and the problems that calcium carbide dust is prone to being bonded and scaling on the central pipe wall of the air cooler are effectively solved;

through the matching of the machine body, the tube bundle, the cylinder, the bracket, the axial flow fan and the shifting assembly, when the device is used, the shifting rod can be connected with the lug plate in a rotating way, and the torsion spring is arranged, so that when the support plate is driven, the shifting rod can play a role in sequentially shaking the support plate and the brush, further dust attached to the brush can fall off, the ash cleaning thoroughness is greatly improved, and the cleaning effect on the brush can be achieved;

through the matching of the machine body, the tube bundle, the cylinder, the bracket, the axial flow fan and the ash removal assembly, when the device is used, the clamping connection of the clamping pin and the dustproof net can be realized, and the clearance fit between the cylinder and the dustproof net ensures that the dustproof net can be fixed above the cylinder, so that the dustproof effect can be realized on the machine body, the accumulation of dust in the machine body is avoided, and the problems of easy dust adhesion and scaling are further avoided;

through the cooperation of organism, tube bank, drum, support, axial fan and dustproof subassembly for the device is when using, and the accessible dust screen sets up with supporting of rubber column tightly to and the wedge face setting of bayonet lock, makes drum and dust screen can realize quick assembly disassembly, and then is convenient for follow-up clear up or change the dust screen, guarantees dustproof continuation and stability, makes things convenient for people to use.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the structure of the round roller, belt and support plate of FIG. 1;

FIG. 3 is a schematic view of the cylinder, the support and the axial flow fan of FIG. 1;

FIG. 4 is a schematic structural view of the support plate, the cone and the gear in FIG. 2;

FIG. 5 is a schematic view of the ear plate, the round bar and the shift lever shown in FIG. 4;

FIG. 6 is a schematic view of the bayonet, the projection and the compression spring of FIG. 3.

In the figure: 1. the dust cleaning device comprises a machine body, 2, a pipe bundle, 3, a cylinder, 4, a support, 5, an axial flow fan, 6, a dust cleaning component, 601, a round roller, 602, a belt, 603, a support plate, 604, a brush, 605, a gear, 606, a motor, 607, a cone, 7, a stirring component, 701, an ear plate, 702, a round rod, 703, a deflector rod, 704, a torsion spring, 8, a dust prevention component, 801, a dust prevention net, 802, a rubber column, 803, a bayonet lock, 804, a bump, 805, a compression spring, 806 and a rubber pad.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: air cooler with online deashing function, including organism 1, tube bank 2 is installed to the inside top of organism 1, and the top left and right sides of organism 1 all is equipped with drum 3, and the top left and right sides of organism 1 is run through to drum 3's outer wall below, and drum 3's inner wall passes through support 4 fixedly connected with axial fan 5, and axial fan 5 comprises servo motor and flabellum, and the inside below of organism 1 is equipped with deashing subassembly 6.

The ash cleaning component 6 comprises round rollers 601, a belt 602, support plates 603, a brush 604, a gear 605, a motor 606 and a conical cylinder 607, wherein the rotating shaft of the round rollers 601 is rotatably connected with the lower part of the inner wall of the machine body 1, the outer walls of the two round rollers 601 on the same side are rotatably connected through the belt 602, the outer wall of the belt 602 is fixedly connected with a plurality of support plates 603, the adjacent support plates 603 are equidistantly distributed between every two adjacent support plates 603, the dust stirring effect can be improved, the outer ends of the support plates 603 are fixedly connected with the brush 604, the outer walls of the rotating shafts of the two round rollers 601 on the inner side are fixedly connected with the gear 605, the inner ends of the gear 605 are meshed and connected, the two gears 605 and the two round rollers 601 on the same side are axially and symmetrically distributed around the conical cylinder 607, the round rollers 601 on the two sides can reversely rotate, the dust is stirred into the conical cylinder 607 through the support plates 603 and the brush 604, the rotating shaft of the, the model of the motor 606 is ECMA-E11320RS, a conical cylinder 607 is arranged below the two inner circular rollers 601, the conical cylinder 607 is used for collecting ash, and the conical cylinder 607 is fixedly connected with the bottom of the machine body 1;

through the matching of the machine body, the pipe bundle, the cylinder, the support, the axial flow fan and the ash removal component, when the device is used, the device can be connected through the meshing of the gears and the circular rollers are connected with the belts in a rotating manner, so that the belts on the two sides can drive the support plate and the brushes to oppositely drive, the effect of stirring and gathering dust at the bottom of the machine body can be achieved through the brushes, the dust can fall into the conical cylinder to be collected, online ash removal is achieved, the ash removal effect is better, and the problems that calcium carbide dust is easy to bond and scale on the central pipe wall of the air cooler are effectively solved;

make the device when using, accessible bayonet lock links to each other with the joint of dust screen to and the clearance fit of drum and dust screen, make the dust screen can fix in the drum top, and then can play dustproof effect to the organism, avoid the dust to pile up in the organism, further avoid the easy bonding of dust, the problem of scale deposit.

The inner part of the conical cylinder 607 is provided with a toggle assembly 7, the toggle assembly 7 comprises an ear plate 701, a round rod 702, a toggle rod 703 and a torsion spring 704, the outer end of the ear plate 701 is fixedly connected with the left side and the right side of the inner wall of the conical cylinder 607, the inner side of the ear plate 701 is provided with the round rod 702, the outer wall of the round rod 702 is rotatably connected with the ear plate 701, the inner side of the round rod 702 is provided with the toggle rod 703, the outer end of the toggle rod 703 is fixedly connected with the outer wall of the round rod 702, the round rod 702 enables the toggle rod 703 to rotate when being stressed, the front side of the round rod 702 is provided with the torsion spring 704, the torsion spring 704 is sleeved on the outer wall of the round rod 702, the inner wall of the torsion spring 704 is in clearance fit with the outer wall of the round rod 702, one end of the torsion spring 704 is fixedly connected with the front side of the ear plate 701, the other end of the torsion spring 704 is fixedly, the design can play a rapping effect on the support plate 603, so that the separation effect of the brush 604 and dust is better;

through organism, tube bank, drum, support, axial fan and the cooperation of stirring the subassembly for the device is when using, and the accessible driving lever is connected with the rotation of otic placode, and torsion spring's setting, makes the extension board transmission, and the driving lever can play the effect of shaking in proper order to extension board and brush, and then makes the dust that adheres to on the brush further drop, promotes the thoroughness of deashing greatly, and can play the clearance effect to the brush.

The dust-proof assembly 8 is arranged above the cylinder 3, the dust-proof assembly 8 comprises a dust-proof net 801, a rubber column 802, a bayonet lock 803, a bump 804, a compression spring 805 and a rubber pad 806, the outer wall of the dust-proof net 801 is in clearance fit with the upper part of the inner wall of the cylinder 3, the dust-proof net 801 is buckled with the top step of the cylinder 3, the bottom of the dust-proof net 801 is provided with the rubber column 802, the top of the rubber column 802 is abutted against the left side and the right side of the bottom of the dust-proof net 801, the rubber column 802 provides upward force for the dust-proof net 801, the bottom of the rubber column 802 is fixedly connected with the left side and the right side of the top of the bracket 4, the left side and the right side of the top of the dust-proof net 801 are provided with the bayonet locks 803, the left side and the right side of the top of the dust-proof net 801 are connected, a bump 804 is arranged in the middle of the front face of the bayonet 803, the front face of the bump 804 is rotatably connected with the corner of the bayonet 803, a compression spring 805 is arranged below the bayonet 803, the outer end of the compression spring 805 is fixedly connected with the lower part of the inner end of the bayonet 803, the inner end of the compression spring 805 is fixedly connected with the left side and the right side above the outer wall of the cylinder 3, the compression spring 805 gives upward rotating force to the bayonet 803, a rubber pad 806 is arranged below the outer side of the bayonet 803, the inner end of the rubber pad 806 is fixedly connected with the lower part of the outer wall of the bayonet 803, and the rubber pad;

through the cooperation of organism, tube bank, drum, support, axial fan and dustproof subassembly for the device is when using, and the accessible dust screen sets up with supporting of rubber column tightly to and the wedge face setting of bayonet lock, makes drum and dust screen can realize quick assembly disassembly, and then is convenient for follow-up clear up or change the dust screen, guarantees dustproof continuation and stability, makes things convenient for people to use.

In this embodiment, when the air cooler with online ash removal function is used, firstly, the motor 606 is connected to an external power supply, so that the round roller 601 on the left side rotates, the round rollers 601 on both sides can drive the belt 602 to rotate oppositely through the meshing connection of the gear 605, and further dust on the bottom of the machine body 1 is stirred and gathered into the tapered cylinder 607 through the support plate 603 and the brush 604, meanwhile, the force for resetting the stirring rod 703 is given by the torsion spring 704, so that the stirring rod 703 can have the effect of sequentially vibrating the support plate 603, so that dust attached to the brush 704 further falls off, the dust screen 801 is in clearance fit with the cylinder 3, so that the dust screen 801 is embedded into the top of the cylinder 3, and further plays a dust-proof role in the machine body 1, and the elastic force of the bayonet lock 803 is given by the compression spring 805, so that the bayonet lock 803 is connected with the dust screen 801 in a clamping manner, and, the dust-proof device is convenient for subsequent cleaning, ensures the dust-proof effect and is convenient for people to use.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.