阅读说明：本技术 一种具有环保型全自动钢材成型锻造生产线 (Environment-friendly full-automatic steel forming and forging production line has ) 是由 陈汝 于 2020-11-18 设计创作，主要内容包括：本发明公开了一种具有环保型全自动钢材成型锻造生产线,包括支撑机构、锻造生产机构、传输机构和控制机构,所述支撑机构顶部固定安装有锻造生产机构,所述锻造生产机构底部固定安装有传输机构,所述支撑机构底部表面设有控制机构。该具有环保型全自动钢材成型锻造生产线,通过切割好后的钢材传输至挤压装置中,启动有铁芯直线电机,使电机向下运动,对拉伸弹簧产生挤压作用,从而让转接件底部固定连接的锻造模具向下运动,且锻造模具正面外侧固定安装的非接触式三轴霍尔传感器可快速感应出传送带上的钢材,对其进行挤压成型,达到需要的样式,转接件与锻造模具活动连接,方便更换或维护,提高工作的稳定性和安全性。(The invention discloses an environment-friendly full-automatic steel forming and forging production line which comprises a supporting mechanism, a forging production mechanism, a transmission mechanism and a control mechanism, wherein the forging production mechanism is fixedly installed at the top of the supporting mechanism, the transmission mechanism is fixedly installed at the bottom of the forging production mechanism, and the control mechanism is arranged on the surface of the bottom of the supporting mechanism. This have full-automatic steel material shaping forging line of environment-friendly, steel after having passed through the cutting is transmitted to the extrusion device in, iron core linear electric motor starts, make the motor downstream, produce the extrusion to the extension spring, thereby let adaptor bottom fixed connection's forging mould downstream, and the steel on the conveyer belt can be responded to fast to the non-contact triaxial hall sensor who forges the positive outside fixed mounting of mould, carry out extrusion to it, reach the pattern that needs, adaptor and forging mould swing joint, convenient change or maintenance, the stability and the security of improvement work.)

1. The utility model provides a have full-automatic steel material shaping forging line of environment-friendly, includes supporting mechanism (1), forges production mechanism (2), transmission device (3) and control mechanism (4), its characterized in that: the top of the supporting mechanism (1) is fixedly provided with a forging production mechanism (2), the bottom of the forging production mechanism (2) is fixedly provided with a transmission mechanism (3), and the bottom surface of the supporting mechanism (1) is provided with a control mechanism (4);

the supporting mechanism (1) is composed of a fixed base (101), and the fixed base (101) is fixedly arranged at the corners around the bottom of the supporting mechanism (1);

the forging production mechanism (2) consists of a support column (201), a support beam (202), a cutting device (203), a driving motor (204), a support plate (205), a rotating shaft (206), a speed reducer (207), a connecting piece (208), a turntable (209), a connecting shaft (210), a connecting rod (211), a fixing block (212), a cutting blade (213), a partition plate (214), an extruding device (215), an iron core linear motor (216), a bearing piece (217), a tension spring (218), an extruding block (219), an adapter piece (220), a forging die (221), a non-contact three-axis Hall sensor (222), a cooling device (223), a cooling box (224), a leather hose (225), an air pump (226), a sliding block (227), an air injection head (228), a first fixing shaft (229), a water tank (230), a transmission pipe (231), a water pump (232), an inner die groove (233) and a bolt hole, forge production mechanism (2) openly both sides fixed mounting have support column (201), support column (201) top fixedly connected with supporting beam (202), forge production mechanism (2) left side and be equipped with cutting device (203), cutting device (203) top fixed mounting has driving motor (204), driving motor (204) bottom both sides fixed mounting has backup pad (205), driving motor (204) bottom central point puts to rotate and is connected with pivot (206), pivot (206) bottom is rotated and is connected with speed reducer (207), speed reducer (207) bottom fixedly connected with connecting piece (208), connecting piece (208) bottom is rotated and is connected with carousel (209), pivot (206) bottom fixed grafting has connecting axle (210).

2. The environment-friendly full-automatic steel forming and forging production line according to claim 1, characterized in that: the rotary table is characterized in that a connecting rod (211) is fixedly connected to the bottom of the rotary table (209), a first fixing shaft (229) is fixedly connected to the inner side of the bottom of the connecting rod (211), a cutting blade (213) is rotatably connected to the inner side of the first fixing shaft (229), a separation plate (214) is fixedly mounted on the right side of the cutting device (203), an extrusion device (215) is arranged on the right side of the separation plate (214), an iron core linear motor (216) is fixedly mounted at the top of the extrusion device (215), a bearing piece (217) is fixedly connected to the top of the extrusion device (215), an extrusion block (219) is fixedly mounted at the bottom of the bearing piece (217), a tension spring (218) is fixedly connected to the top of the extrusion block (219), an adapter piece (220) is fixedly connected to the bottom of the extrusion block (219), a forging die (221) is movably connected to the bottom, the right side of the extrusion device (215) is provided with a cooling device (223), the top of the cooling device (223) is fixedly provided with a cooling box (224), the bottom of the cooling box (224) is fixedly connected with a leather hose (225), the bottom of the leather hose (225) is fixedly connected with an air pump (226), two ends of the outer side of the air pump (226) are fixedly provided with sliders (227), the bottom of the air pump (226) is provided with an air spraying head (228), the back of the cooling box (224) is fixedly connected with a transmission pipe (231), the bottom of the transmission pipe (231) is fixedly connected with a water tank (230), the outer surface of the center of the transmission pipe (231) is fixedly provided with a water pump (232), the inner side of the bottom of the forging die (221) is provided with an inner die groove (233.

3. The environment-friendly full-automatic steel forming and forging production line according to claim 1, characterized in that: transmission device (3) are located and forge production mechanism (2) bottom, just transmission device (3) openly both sides fixed mounting have bracing piece (301), bracing piece (301) inboard fixedly connected with second fixed axle (304) in top, second fixed axle (304) inboard is rotated and is connected with rotating gear (302), rotating gear (302) outside is rotated and is connected with conveyer belt (303), control mechanism (4) are located supporting mechanism (2) bottom surface, just but control mechanism (4) surface central position is equipped with touch-control display screen (401), but touch-control display screen (401) right side is equipped with switch (402), but touch-control display screen (401) top both sides are equipped with signal lamp (403).

4. The environment-friendly full-automatic steel forming and forging production line according to claim 1, characterized in that: the type of the driving motor (204) fixedly installed at the top of the cutting device (203) is Y-160M2-2, and the type of the iron-core linear motor (216) fixedly installed at the top of the extrusion device (215) is IC 11.

5. The environment-friendly full-automatic steel forming and forging production line according to claim 1, characterized in that: the model of the non-contact three-axis Hall sensor (222) fixedly installed on the outer side of the front face of the forging die (221) is MLX 90363.

6. The environment-friendly full-automatic steel forming and forging production line according to claim 1, characterized in that: and a rotating shaft (206) rotatably connected with the center of the bottom of the driving motor (204) penetrates through the speed reducer (207) and the connecting piece (208) and is fixedly inserted with the connecting shaft (210).

7. The environment-friendly full-automatic steel forming and forging production line according to claim 1, characterized in that: the iron core linear motor (216) fixed on the top of the extrusion device (215) is provided with sliding grooves on two sides of the surface, the top of the extrusion device (215) is provided with a notch, and the iron core linear motor (216) is movably connected with the extension spring (218).

8. The environment-friendly full-automatic steel forming and forging production line according to claim 1, characterized in that: and sliding grooves are formed in two sides of the interior of the cooling device (223) arranged on the right side of the extrusion device (215) and are in sliding connection with sliding blocks (227) fixedly arranged at two ends of the outer side of the air pump (226).

9. The environment-friendly full-automatic steel forming and forging production line according to claim 1, characterized in that: the fixed base (101) of corner fixed mounting all around in supporting mechanism (1) bottom is equipped with four altogether, and the symmetric distribution is turned all around in supporting mechanism (1) bottom, and the shape is isosceles trapezoid shape, and the upper end opening size is less than bottom opening size.

Technical Field

The invention relates to the technical field of steel forming and forging equipment, in particular to an environment-friendly full-automatic steel forming and forging production line.

Background

With the continuous improvement of society, the machining industry has been rapidly developed. There are many ways of machining, where forging is an important component. Forging, which is a processing method that a forging press is utilized to apply pressure to metal to generate plastic deformation so as to obtain a forging with certain mechanical property, certain shape and certain size.

The defects of as-cast porosity and the like generated in the smelting process of metal can be eliminated through forging, the microstructure is optimized, and meanwhile, because the complete metal streamline is preserved, the mechanical property of the forging is generally superior to that of a casting made of the same material. Important parts with high load and severe working conditions in related machines are mainly forged pieces except for plates, sections or welding pieces which are simple in shape and can be rolled.

The existing steel forming and forging process is generally carried to a forging machine manually, and the risk is caused by manual real-time monitoring, industrial accidents are easy to occur in the operation process, a large amount of labor force needs to be occupied, and the reduction of the production cost and the improvement of the production scale of a factory are not facilitated.

Disclosure of Invention

The invention aims to provide an environment-friendly full-automatic steel forming and forging production line, which achieves the effects of simple structure, convenience in operation and strong practicability.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a full-automatic steel material shaping forging line with environment-friendly, includes supporting mechanism, forges production mechanism, transmission device and control mechanism, supporting mechanism top fixed mounting has the forging production mechanism, forge production mechanism bottom fixed mounting has transmission device, the supporting mechanism bottom surface is equipped with control mechanism.

The supporting mechanism is composed of a fixed base, and the fixed base is fixedly arranged at the corners around the bottom of the supporting mechanism.

The forging production mechanism consists of support columns, support cross beams, a cutting device, a driving motor, support plates, a rotating shaft, a speed reducer, a connecting piece, a rotary disc, a connecting shaft, a connecting rod, a fixing block, a cutting blade, a partition plate, an extrusion device, an iron core linear motor, a bearing piece, a tension spring, an extrusion block, a switching piece, a forging die, a non-contact three-axis Hall sensor, a cooling device, a cooling box, a leather hose, an air pump, a sliding block, an air nozzle, a first fixing shaft, a water tank, a transmission pipe, a water pump, an inner die groove and bolt holes, wherein the two sides of the front side of the forging production mechanism are fixedly provided with the support columns, the top of each support column is fixedly connected with the support cross beams, the left side of the forging production mechanism is provided with the cutting device, the top of the, the bottom of the rotating shaft is rotatably connected with a speed reducer, a connecting piece is fixedly connected to the bottom of the speed reducer, a rotating disc is rotatably connected to the bottom of the connecting piece, and a connecting shaft is fixedly inserted in the bottom of the rotating shaft.

Preferably, the bottom of the turntable is fixedly connected with a connecting rod, the inner side of the bottom of the connecting rod is fixedly connected with a first fixed shaft, the inner side of the first fixed shaft is rotatably connected with a cutting blade, the right side of the cutting device is fixedly provided with a partition plate, the right side of the partition plate is provided with an extrusion device, the top of the extrusion device is fixedly provided with a bearing piece, the bottom of the bearing piece is fixedly provided with an extrusion block, the top of the extrusion block is fixedly connected with a tension spring, the bottom of the extrusion block is fixedly connected with a switching piece, the bottom of the switching piece is movably connected with a forging die, the outer side of the front surface of the forging die is fixedly provided with a non-contact three-axis hall sensor, the right side of the extrusion device is provided with a cooling device, the top, the rubber tube bottom fixedly connected with air pump, air pump outside both ends fixed mounting has the slider, the air pump bottom is equipped with the jet head, the cooler bin back fixedly connected with transmission pipe, transmission pipe bottom fixedly connected with water tank, transmission pipe central point puts outer fixed surface and installs the water pump, forging mould bottom inboard has seted up the mould inside groove, the bolt hole has been seted up all around to mould inside groove inboard.

Preferably, transmission device is located and forges production mechanism bottom, just transmission device openly both sides fixed mounting has the bracing piece, the inboard fixedly connected with second fixed axle in bracing piece top, the inboard rotation of second fixed axle is connected with running gear, the running gear outside is rotated and is connected with the conveyer belt, control mechanism is located and forges production mechanism bottom surface, just but control mechanism surface center position is equipped with touch-control display screen, but touch-control display screen right side is equipped with the switch, but touch-control display screen top both sides are equipped with the signal lamp.

Preferably, the type of the driving motor fixedly mounted at the top of the cutting device is Y-160M2-2, and the type of the iron-core linear motor fixedly mounted at the top of the extrusion device is IC 11.

Preferably, the model of the non-contact three-axis hall sensor fixedly mounted on the outer side of the front face of the forging die is MLX 90363.

Preferably, a rotating shaft rotatably connected with the center of the bottom of the driving motor penetrates through the speed reducer and the connecting piece and is fixedly inserted with the connecting shaft.

Preferably, the iron core linear motor surface both sides of extrusion device top fixed mounting are equipped with the spout, and the notch has been seted up at the extrusion device top, iron core linear motor and extension spring swing joint.

Preferably, the two sides of the interior of the cooling device arranged on the right side of the extrusion device are provided with sliding grooves which are in sliding connection with sliding blocks fixedly arranged at the two ends of the outer side of the air pump.

Preferably, four fixed bases fixedly mounted at the corners around the bottom of the supporting mechanism are symmetrically distributed on the periphery of the bottom of the supporting mechanism, the bottom of the supporting mechanism is in an isosceles trapezoid shape, and the size of an opening at the upper end is smaller than that of an opening at the bottom end.

Compared with the prior art, the invention has the beneficial effects that:

(1) this have full-automatic steel material shaping forging line of environment-friendly through putting steel on the conveyer belt, conveys to cutting device in, starts driving motor, and pivot pivoted drives the connecting axle simultaneously and rotates, and connecting axle and carousel fixed connection, and the cutting blade of being convenient for carries out 360 rotations, and different angles are to steel cutting, and are convenient simple, satisfy customer's different demands.

(2) This have full-automatic steel material shaping forging line of environment-friendly, steel after having passed through the cutting is transmitted to the extrusion device in, iron core linear electric motor starts, make the motor downstream, produce the extrusion to the extension spring, thereby let adaptor bottom fixed connection's forging mould downstream, and the steel on the conveyer belt can be responded to fast to the front outside fixed mounting's of forging mould non-contact triaxial hall sensor, carry out extrusion to it, reach the pattern that needs, adaptor and forging mould swing joint, convenient change or maintenance, the stability and the security of improvement work.

(3) This have full-automatic steel material shaping forging line of environment-friendly, steel through forging after the shaping is transmitted to cooling device, leads the cooler bin through the water pump with the water in the water tank from the transmission pipe in, the gas that converts water into under the effect of air pump is from the jet-propelled head blowout, and the jet-propelled head establishes to the angle and arranges in the air pump bottom, can be convenient for to the steel omnidirectional spraying in the cooling device, the cooling effect is better and rapid.

Drawings

FIG. 1 is a schematic view of the overall structure of the front side of the present invention;

FIG. 2 is a schematic view of the overall structure of the back side of the present invention;

FIG. 3 is a schematic side view of the present invention;

FIG. 4 is a schematic view of the overall internal structure of the cutting blade of the front face of the present invention;

FIG. 5 is a schematic diagram of a forging die structure according to the present invention.

In the figure: 1. a support mechanism; 101. a fixed base; 2. a forging production mechanism; 201. a support pillar; 202. a support beam; 203. a cutting device; 204. a drive motor; 205. a support plate; 206. a rotating shaft; 207. a speed reducer; 208. a connecting member; 209. a turntable; 210. a connecting shaft; 211. a connecting rod; 212. a fixed block; 213. a cutting blade; 214. a partition plate; 215. an extrusion device; 216. a linear motor having an iron core; 217. a carrier; 218. an extension spring; 219. extruding the block; 220. an adapter; 221. forging a die; 222. a non-contact three-axis Hall sensor; 223. a cooling device; 224. a cooling tank; 225. a leather hose; 226. an air pump; 227. a slider; 228. a gas showerhead; 229. a first fixed shaft; 230. a water tank; 231. a conveying pipe; 232. a water pump; 233. an inner groove of the mold; 234. bolt holes; 3. a transport mechanism; 301. a support bar; 302. a rotating gear; 303. a conveyor belt; 304. a second fixed shaft; 4. a control mechanism; 401. a touch-sensitive display screen; 402. a switch; 403. a signal lamp.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides a have full-automatic steel material shaping forging line of environment-friendly, includes supporting mechanism 1, forges production mechanism 2, transmission mechanism 3 and control mechanism 4, and 1 top fixed mounting of supporting mechanism has forges production mechanism 2, forges 2 bottom fixed mounting of production mechanism and has transmission mechanism 3, and 1 bottom surface of supporting mechanism is equipped with control mechanism 4.

Supporting mechanism 1 comprises unable adjustment base 101, and 1 bottom corner fixed mounting all around of supporting mechanism has unable adjustment base 101, and 1 bottom corner fixed mounting's of supporting mechanism fixed mounting's unable adjustment base 101 is equipped with four altogether, and the symmetric distribution turns around in 1 bottom of supporting mechanism, and the shape is isosceles trapezoid, and the upper end opening size is less than the bottom opening size.

The forging production mechanism 2 comprises a support column 201, a support beam 202, a cutting device 203, a driving motor 204, a support plate 205, a rotating shaft 206, a speed reducer 207, a connecting piece 208, a turntable 209, a connecting shaft 210, a connecting rod 211, a fixed block 212, a cutting blade 213, a separating plate 214, an extrusion device 215, an iron core linear motor 216, a bearing 217, a tension spring 218, an extrusion block 219, an adapter 220, a forging die 221, a non-contact three-axis hall sensor 222, a cooling device 223, a cooling box 224, a leather hose 225, an air pump 226, a sliding block 227, an air jet head 228, a first fixed shaft 229, a water tank 230, a transmission pipe 231, a water pump 232, an inner die groove 233 and a bolt hole 234, wherein the support column 201 is fixedly installed on two sides of the front face of the forging production mechanism 2, the support beam 202 is fixedly connected to the top of the support column 201, the model of a driving motor 204 fixedly installed at the top of the cutting device 203 is Y-160M2-2, supporting plates 205 are fixedly installed on two sides of the bottom of the driving motor 204, a rotating shaft 206 is rotatably connected to the center of the bottom of the driving motor 204, the rotating shaft 206 rotatably connected to the center of the bottom of the driving motor 204 penetrates through a speed reducer 207 and a connecting piece 208 and is fixedly connected with a connecting shaft 210 in an inserting mode, the speed reducer 207 is rotatably connected to the bottom of the rotating shaft 206, the connecting piece 208 is fixedly connected to the bottom of the speed reducer 207, a rotating disc 209 is rotatably connected to the bottom of the.

The bottom of the turntable 209 is fixedly connected with a connecting rod 211, the inner side of the bottom of the connecting rod 211 is fixedly connected with a first fixed shaft 229, the inner side of the first fixed shaft 229 is rotatably connected with a cutting blade 213, the right side of the cutting device 203 is fixedly provided with a separation plate 214, the right side of the separation plate 214 is provided with an extrusion device 215, the top of the extrusion device 215 is fixedly provided with an iron core linear motor 216, the model of the iron core linear motor 216 fixedly arranged at the top of the extrusion device 215 is IC11, the top of the extrusion device 215 is fixedly connected with a bearing part 217, the bottom of the bearing part 217 is fixedly provided with an extrusion block 219, the top of the extrusion block 219 is fixedly connected with a tension spring 218, the bottom of the extrusion block 219 is fixedly connected with an adapter 220, the bottom of the adapter 220 is movably connected with a forging die 221, the outer side, the right side of the extrusion device 215 is provided with a cooling device 223, sliding grooves are formed in two sides of the inside of the cooling device 223 arranged on the right side of the extrusion device 215, the sliding grooves are connected with sliding blocks 227 fixedly installed at two ends of the outer side of the air pump 226 in a sliding mode, a cooling box 224 is fixedly installed at the top of the cooling device 223, a leather hose 225 is fixedly connected to the bottom of the cooling box 224, the air pump 226 is fixedly connected to the bottom of the leather hose 225, the sliding blocks 227 are fixedly installed at two ends of the outer side of the air pump 226, an air jet head 228 is arranged at the bottom of the air pump 226, a transmission pipe 231 is fixedly connected to the back of the cooling box 224, a water tank 230 is fixedly connected to the bottom of the.

Transmission device 3 is located 2 bottoms on forging production mechanism, and transmission device 3 openly both sides fixed mounting has bracing piece 301, the inboard fixedly connected with second fixed axle 304 in bracing piece 301 top, the inboard rotation of second fixed axle 304 is connected with rotating gear 302, the rotating gear 302 outside is rotated and is connected with conveyer belt 303, control mechanism 4 is located 2 bottom surfaces on forging production mechanism, and control mechanism 4 surperficial central position is equipped with but touch-control display screen 401, but touch-control display screen 401 right side is equipped with switch 402, but touch-control display screen 401 top both sides are equipped with signal lamp 403.

When the cutting device is used, steel is placed on the conveyor belt 303 and conveyed into the cutting device 203, the driving motor 204 is started, the rotating shaft 206 rotates and simultaneously drives the connecting shaft 210 to rotate, the connecting shaft 210 is fixedly connected with the turntable 209, the cutting blade 213 can conveniently rotate for 360 degrees, the steel can be cut at different angles, convenience and simplicity are realized, and different requirements of customers are met; the cut steel is transmitted to the extrusion device 215, the iron-core linear motor 216 is started, sliding grooves are formed in two sides of the surface of the iron-core linear motor 216 fixedly mounted on the top of the extrusion device 215, a notch is formed in the top of the extrusion device 215, the iron-core linear motor 216 is movably connected with the extension spring 218, the motor moves downwards to extrude the extension spring 218, and therefore the forging die 221 fixedly connected with the bottom of the adapter piece 220 moves downwards, the non-contact type three-axis hall sensor 222 fixedly mounted on the outer side of the front face of the forging die 221 can quickly sense the steel on the conveyor belt 303 and extrude the steel to achieve a required pattern, the adapter piece 220 is movably connected with the forging die 221, replacement or maintenance is facilitated, and working stability and safety are improved; the forged steel is conveyed to the cooling device 223, water in the water tank 230 is introduced into the cooling tank 224 from the conveying pipe 231 through the water pump 232, gas converted from the water is sprayed out of the gas nozzle 228 under the action of the gas pump 226, and the gas nozzle 228 is arranged at the bottom of the gas pump 226 in an angled manner, so that the steel in the cooling device 223 can be sprayed in all directions conveniently, and the cooling effect is better and rapid.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.