阅读说明：本技术 一种加热成像装置及关联辐射图像与积灰温度的方法 (Heating imaging device and method for associating radiation image with accumulated dust temperature ) 是由 黄云 朱润孺 宋民航 孙通 王君雷 许东东 于 2020-11-30 设计创作，主要内容包括：本发明提供一种加热成像装置及关联辐射图像与积灰温度的方法,所述加热成像装置通过在温度传感器外侧设置隔离件,减少燃烧火焰对拍摄图像的影响；利用所述加热成像装置对辐射图像与积灰温度进行关联时,采用相机拍摄高温飞灰图像,得到高温积灰的辐射强度,依据温度和辐射强度之间的关系,结合飞灰辐射强度值和热电偶温度值得到灰层发射率,进行拟合和计算,从而标定得到彩色图像信号和高温积灰表面温度间的关联。(The invention provides a heating imaging device and a method for associating a radiation image with an accumulated dust temperature, wherein the heating imaging device reduces the influence of burning flame on a shot image by arranging an isolating piece on the outer side of a temperature sensor; when the heating imaging device is used for correlating the radiation image with the ash deposition temperature, a camera is used for shooting a high-temperature fly ash image to obtain the radiation intensity of high-temperature ash deposition, the emission rate of an ash layer is obtained by combining the radiation intensity value of the fly ash and the thermocouple temperature value according to the relation between the temperature and the radiation intensity, fitting and calculation are carried out, and therefore the correlation between the color image signal and the surface temperature of the high-temperature ash deposition is obtained through calibration.)

1. A heating image forming apparatus, characterized in that the heating image forming apparatus includes a heating unit and an image forming unit;

the heating unit comprises a combustion device and a temperature sensor arranged in the combustion device;

in the combustion device, a spacer is arranged outside the temperature sensor, and the spacer is not in contact with the temperature sensor;

the central line of the imaging unit image coincides with the central axis of the temperature sensor and is used for shooting a radiation image of the substance to be measured.

2. The heating imaging device according to claim 1, wherein the imaging unit is a color camera;

preferably, the imaging unit includes a color filter, a lens, and a camera body, which are sequentially disposed; the color filter is arranged at one side close to the heating unit;

preferably, the lens coincides with a central axis of the camera body.

3. The thermal imaging device according to claim 1 or 2, wherein the temperature sensor is a thermocouple;

preferably, the spacer is a wire mesh.

4. A method of correlating a radiation image with a deposition temperature, wherein the method is performed using the thermal imaging apparatus according to any one of claims 1 to 3.

5. A method of correlating a radiation image with a deposition temperature, the method comprising the steps of:

(1) shooting radiation images of the deposited dust at different temperatures to obtain radiation intensities at different temperatures;

(2) calculating the channel emissivity at the corresponding temperature according to the temperature in the step (1) and the radiation intensity at the corresponding temperature, and fitting to obtain a first relation between a first ratio of different channel emissivity and the corresponding temperature;

(3) calculating second ratios of different channel emissivity at corresponding temperatures according to the first relational expression in the step (2), and calculating an average value of the second ratios at different temperatures, and recording the average value as a universal channel emissivity ratio;

(4) and (4) constructing a correlation between the radiation intensity and the ash deposition temperature according to the general channel emissivity ratio and the Planck's law in the step (3).

6. The method of claim 5, wherein the channel emissivity at the respective temperatures is calculated in step (2) according to equation (1):

in formula (1), λ represents a wavelength; i (λ, T) represents the radiation intensity at λ wavelength T temperature; ε (λ) represents the emissivity at λ wavelength; c. C₁Represents a first radiation constant; c. C₂Represents a second radiation constant; e represents a natural constant; t represents a temperature;

preferably, the emissivity of the channel is the emissivity of the channel at the wavelength corresponding to the channel;

preferably, the channel comprises a combination of at least two of a red channel, a green channel, or a blue channel.

7. The method according to claim 5 or 6, wherein the first relation is formula (2):

in the formula (2), epsilon_iRepresents the emissivity of the i channel; epsilon_jDenotes the emissivity of the j channel; a is_iA first calibration coefficient representing the i channel; a is_jFirst calibration of the j-channelA coefficient; b_iA second calibration coefficient representing the i channel; b_jA second scaling factor representing the j channel;

preferably, the i channel and the j channel are different channels;

preferably, the fitting in step (2) results in a_i、a_j、b_iAnd b_jThe value of (c).

8. The method according to any one of claims 5 to 7, wherein the calculation method of the universal channel emissivity ratio in the step (3) is as shown in formula (3):

in the formula (3), the reaction mixture is,representing the ratio of the universal channel emissivity of the i channel to the j channel;representing the channel emissivity ratio of the i channel to the j channel at a first temperature T1;representing the channel emissivity ratio of the i channel to the j channel at a second temperature T2;representing the channel emissivity ratio of the i channel to the j channel at the nth temperature Tn; n represents the number of temperatures;

preferably, n is an integer of 2 or more.

9. The method according to any one of claims 5 to 8, wherein the correlation between the camera signal and the deposition temperature in step (4) is represented by formula (4):

in formula (4), λ_iRepresents the wavelength of the i channel; lambda [ alpha ]_jRepresents the wavelength of the j channel; i (lambda)_iAnd T) represents the radiation intensity at the temperature of the i channel T; i (lambda)_jAnd T) represents the radiation intensity at the temperature of the j channel T;the general channel emissivity ratio of the i channel to the j channel is shown.

10. A method of measuring soot deposition temperature, the method comprising: shooting a radiation image of to-be-detected accumulated dust, and calculating the temperature of the to-be-detected accumulated dust according to the correlation obtained by the method for correlating the radiation image with the accumulated dust temperature according to any one of claims 4 to 9.

Technical Field

The invention relates to the technical field of analysis and measurement, in particular to a heating imaging device and a method for correlating radiation images with accumulated dust temperature.

Background

The measurement of the surface temperature is important for the study of the soot deposition process and the setting of soot blowing parameters. Thermocouples, which are commonly used for surface temperature measurement, need to be fixed on the surface to be measured, can only provide a single point of temperature, and can also affect nearby flow fields. The radiation temperature measurement technology based on the self radiation of the object to be measured has the advantages of non-invasion, low disturbance, easy temperature distribution acquisition and the like, and is particularly suitable for the high-temperature, dynamic and uneven measurement object.

The color camera can provide two-dimensional distribution of radiation information of an object to be measured in a single spectral channel, and in combination with a color filter corresponding to the spectral channel, the camera can receive only radiation signals of a specific waveband in each spectral channel. And obtaining the radiation intensity information of the corresponding wave band according to the relation between the radiation signal calibrated by the standard radiation source and the camera response. According to the radiation intensity of different spectral channels, under the condition that the radiation capability relation of corresponding wave bands, namely the emissivity ratio, is known, the temperature can be directly obtained by calculation through a bicolor method. But the radiation capability of different objects in each wave band is different, and the temperature result is directly influenced by the assumed or prior formula.

CN110345992A discloses a method and a device for monitoring ash deposition in a waste incineration power plant based on high-temperature infrared imaging; CN106093062A discloses an intelligent boiler heating surface ash deposition and slagging blowing system based on a CCD, which only focuses on the application of a soot blowing technology after ash deposition measurement, but does not focus on a more accurate temperature measurement means.

In addition, for calibration of colorimetric methods, attention is paid to universal association between camera signals and radiation signals, for example, CN110954222A discloses a method for displaying and calibrating a colorimetric temperature measurement system, and optimization of the system, for example, CN105043552A discloses an optimized temperature measurement method based on a single-camera colorimetric temperature measurement system, and attention is not paid to calibration of radiation properties of a specific measured substance.

Therefore, it is necessary to develop a method and apparatus for measuring the ash deposition temperature at high temperature.

Disclosure of Invention

In view of the problems in the prior art, the invention provides a heating imaging device and a method for correlating radiation images with deposition temperature, wherein the heating imaging device reduces the influence of burning flame on shot images by arranging a spacer outside a temperature sensor; when the device is used for correlating the radiation image with the ash deposition temperature, the channel emissivity is obtained by combining the fly ash radiation intensity value and the thermocouple temperature value, and fitting and calculation are carried out, so that the correlation between the color image signal and the high-temperature ash deposition surface temperature is obtained through calibration, and a necessary data basis is provided for measuring the high-temperature ash deposition temperature by a colorimetric method.

In order to achieve the purpose, the invention adopts the following technical scheme:

in a first aspect, the present invention provides a heating image forming apparatus including a heating unit and an image forming unit; the heating unit comprises a combustion device and a temperature sensor arranged in the combustion device; in the combustion device, a spacer is arranged outside the temperature sensor, and the spacer is not in contact with the temperature sensor; the central line of the imaging unit image coincides with the central axis of the temperature sensor and is used for shooting a radiation image of the substance to be measured.

The device can isolate the flame of the combustion device from the thermocouple and accumulated dust by arranging the isolating piece, can reduce the influence of the flame on fly ash radiation during shooting, and provides more accurate camera signals.

Preferably, the imaging unit is a color camera.

It should be understood by those skilled in the art that the relationship between the channel signal value and the radiation intensity of the color camera is a known relationship, and is not particularly limited.

Preferably, the imaging unit includes a color filter, a lens, and a camera body, which are sequentially disposed; the color filter is disposed at a side close to the heating unit.

Preferably, the lens coincides with a central axis of the camera body.

Preferably, the temperature sensor is a thermocouple.

Preferably, the spacer is a wire mesh.

Preferably, the temperature sensor is in direct contact with the deposited ash.

Preferably, the imaging unit is located below the heating unit, and a center line of the image formed by the imaging unit coincides with a central axis of the heating unit.

Preferably, the partition and the combustion device are not in contact with each other.

Preferably, the temperature sensor is disposed directly above the spacer.

In a second aspect, the present invention provides a method of correlating a radiation image with a deposition temperature, the method being performed using the thermal imaging apparatus of the first aspect.

The method for correlating the radiation image with the dust deposition temperature is carried out by adopting the device provided by the first aspect, so that the influence of combustion flame on fly ash radiation is reduced, more accurate camera signals can be provided, and more accurate dust deposition radiation intensity can be obtained.

In a third aspect, the present invention provides a method of correlating a radiation image with a deposition temperature, the method comprising the steps of:

(1) shooting radiation images of the deposited dust at different temperatures to obtain radiation intensities at different temperatures;

(2) calculating the channel emissivity at the corresponding temperature according to the temperature in the step (1) and the radiation intensity at the corresponding temperature, and fitting to obtain a first relation between a first ratio of different channel emissivity and the corresponding temperature;

(3) calculating second ratios of different channel emissivity at corresponding temperatures according to the first relational expression in the step (2), and calculating an average value of the second ratios at different temperatures, and recording the average value as a universal channel emissivity ratio;

(4) and (4) constructing a correlation between the radiation intensity and the ash deposition temperature according to the general channel emissivity ratio and the Planck's law in the step (3).

The method for correlating the radiation image with the dust deposition temperature provided by the invention can be suitable for measuring the dust deposition temperature of the area by adopting the emissivity ratio of the temperature section as the universal emissivity ratio for calibrating the radiation intensity and the dust deposition temperature; and the average value of the second ratios obtained by calculation according to different temperatures after fitting is used as the universal emissivity ratio, so that the method has higher accuracy compared with the method that the first ratios of the emissivity of different channels obtained by calculation according to the radiation intensity and the Planck's law are directly used.

The method provided by the invention can calibrate the camera signal and the accumulated dust temperature, solves the problems that the thermocouple in the existing accumulated dust temperature measurement can only measure point values and the camera signal measurement is not accurate enough, and has wide application prospect.

The radiation intensity at different temperatures is obtained from the radiation image of the shot accumulated dust by a colorimetric method, the specific operation of the colorimetric method is not specially limited, the radiation intensity of the combustion device in the invention is already available, and the method which is well known by the technicians in the field can be adopted.

Preferably, the channel emissivity at the respective temperature is calculated in step (2) according to equation (1):

in formula (1), λ represents a wavelength; i (λ, T) represents the radiation intensity at λ wavelength T temperature; ε (λ) represents the emissivity at λ wavelength; c. C₁Represents a first radiation constant; c. C₂Represents a second radiation constant; e represents a natural constant; t represents temperature.

Preferably, the emissivity of the channel is the emissivity of the channel at the corresponding wavelength.

Preferably, the channel comprises a combination of at least two of a red channel, a green channel, or a blue channel.

Preferably, the first relational expression is formula (2):

in the formula (2), epsilon_iRepresents the emissivity of the i channel; epsilon_jDenotes the emissivity of the j channel; a is_iA first calibration coefficient representing the i channel; a is_jA first calibration coefficient representing the j channel; b_iA second calibration coefficient representing the i channel; b_jRepresenting the second scaling factor for the j channel.

Preferably, the i channel and the j channel are different channels.

Preferably, the fitting in step (2) results in a_i、a_j、b_iAnd b_jThe value of (c).

Preferably, the fitting is performed using a least squares fit.

Preferably, the calculation method of the universal channel emissivity ratio in the step (3) is as shown in formula (3):

in the formula (3), the reaction mixture is,representing the ratio of the universal channel emissivity of the i channel to the j channel;representing the channel emissivity ratio of the i channel to the j channel at a first temperature T1;representing the channel emissivity ratio of the i channel to the j channel at a second temperature T2;representing the channel emissivity ratio of the i channel to the j channel at the nth temperature Tn; n represents the number of temperatures.

Preferably, n is an integer of 2 or more.

Preferably, the correlation between the camera signal and the deposition temperature in step (4) is as shown in formula (4):

in formula (4), λ_iRepresents the wavelength of the i channel; lambda [ alpha ]_jRepresents the wavelength of the j channel; i (lambda)_iAnd T) represents the radiation intensity at the temperature of the i channel T; i (lambda)_jAnd T) represents the radiation intensity at the temperature of the j channel T;the general channel emissivity ratio of the i channel to the j channel is shown.

In a fourth aspect, the present invention provides a method of measuring soot deposition temperature, the method comprising: shooting a radiation image of the accumulated dust to be measured, and calculating the temperature of the accumulated dust to be measured according to the correlation obtained by the method for correlating the radiation image with the accumulated dust temperature in the third aspect.

According to the invention, the accumulated dust temperature is measured by the method for associating the radiation image with the accumulated dust temperature in the third aspect, the temperature of the accumulated dust area can be accurately obtained, and the application range is wide.

Compared with the prior art, the invention has at least the following beneficial effects:

(1) the heating imaging device provided by the invention improves the accuracy of camera signals by arranging the isolating piece;

(2) the method for correlating the radiation image with the dust deposition temperature adopts the average emissivity ratio in the temperature section as the universal emissivity ratio, the measurement result is more accurate, and the measurement error between the average temperature and the thermocouple temperature is within +/-3%;

(3) the method for measuring the ash deposition temperature can accurately obtain the temperature of the ash deposition area, and has a wide application range.

Drawings

Fig. 1 is a view of a heating image forming apparatus provided in embodiment 1 of the present invention.

FIG. 2 is a photograph showing soot deposition inside the combustion apparatus according to example 1 of the present invention.

Fig. 3 is a graph of the emissivity ratio of the R channel and the G channel in the application example 1 of the present invention, and the temperature.

Fig. 4 is a relationship diagram of the temperature values measured by the thermocouples at different temperatures and the average temperature value measured by the photographed image in application example 1 of the present invention.

Fig. 5 is an error relationship diagram of the temperature values measured by the thermocouples at different temperatures and the average temperature value measured by the photographed image in application example 1 of the present invention.

Fig. 6 is a shot view of ash deposition in the process of producing a superheater tube panel for a coal-fired power plant in application example 1 of the present invention.

Fig. 7 is a temperature distribution calculated from a soot deposition shot in the process of producing a superheater tube panel for a coal-fired power plant in application example 1 of the present invention.

FIG. 8 is a photograph of an ash deposit in a combustion apparatus of comparative example 1 to which the present invention was applied.

In the figure: 1-a camera body; 2-a lens; 3-a color filter; 4-a spacer; 5-a combustion device; 6-fly ash; 7-a thermocouple; 8-electric energy heating furnace.

Detailed Description

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.

The present invention is described in further detail below. The following examples are merely illustrative of the present invention and do not represent or limit the scope of the claims, which are defined by the claims.

Example 1

The present embodiment provides a heating image forming apparatus including a heating unit and an image forming unit, as shown in fig. 1.

The heating unit comprises a combustion device 5 and a temperature sensor arranged in the combustion device 5; in the combustion device 5, a spacer 4 is arranged outside the temperature sensor, and the spacer 4 is not in contact with the temperature sensor; the separator 4 and the combustion device 5 are not in contact with each other; the temperature sensor is a thermocouple 7; the spacer 4 is a wire mesh; the temperature sensor is arranged right above the separator 4.

The imaging unit is arranged below the heating unit, and the central line of the imaging unit is superposed with the central axis of the thermocouple 7 and is used for shooting a radiation image of a substance to be measured; the imaging unit comprises a color filter 3, a lens 2 and a camera body 1 which are arranged in sequence; the color filter 1 is arranged at one side close to the heating unit; the lens 2 is superposed with the central axis of the camera body 1; the imaging unit is a color camera.

Comparative example 1

This comparative example provides a heating image forming apparatus which is the same as that of example 1 except that no spacer is provided.

Specifically, the heating image forming apparatus includes a heating unit and an image forming unit.

The heating unit comprises a combustion device and a temperature sensor arranged in the combustion device; the temperature sensor is a thermocouple.

The imaging unit is arranged below the heating unit, and the central line of the imaging unit coincides with the central axis of the thermocouple and is used for shooting a radiation image of a substance to be measured; the imaging unit comprises a color filter, a lens and a camera body which are arranged in sequence; the color filter is arranged at one side close to the heating unit; the lens is superposed with the central axis of the camera body; the imaging unit is a color camera.

Comparative example 2

The present comparative example provides a heating image forming apparatus which is an electric-energy heating furnace.

Application example 1

The application example provides a method for associating a radiation image with a deposition temperature, and the method comprises the following steps:

(1) a small amount of fly ash is accumulated at the front end of a thermocouple by using the heating imaging device in the embodiment 1, the thermocouple is directly contacted with deposited ash, and radiation images of the deposited ash are shot at different temperatures to obtain radiation intensities at different temperatures;

(2) calculating the channel emissivity at the corresponding temperature by using the formula (1) according to the temperature and the radiation intensity at the corresponding temperature in the step (1), and fitting by using a least square method to obtain a first relation between a first ratio of different channel emissivity and the temperature, wherein the first relation is shown as a formula (2);

in formula (1), λ represents a wavelength; i (λ, T) represents the radiation intensity at λ wavelength T temperature; ε (λ) represents the emissivity at λ wavelength; c. C₁Represents a first radiation constant; c. C₂Represents a second radiation constant; e represents a natural constant; t represents a temperature;

in the formula (2), epsilon_iRepresents the emissivity of the i channel; epsilon_jDenotes the emissivity of the j channel; a is_iA first calibration coefficient representing the i channel; a is_jA first calibration coefficient representing the j channel; b_iA second calibration coefficient representing the i channel; b_jA second scaling factor representing the j channel;

the i channel and the j channel are different channels; said fitting gives a_i、a_j、b_iAnd b_jA value of (d);

(3) replacing the temperature in the formula (2) again to calculate a second ratio of the channel emissivity at the corresponding temperature according to the first relational expression in the step (2), calculating an average value of the second ratios at different temperatures according to the formula (3), and recording the average value as a universal channel emissivity ratio;

in the formula (3), the reaction mixture is,representing the ratio of the universal channel emissivity of the i channel to the j channel;representing the channel emissivity ratio of the i channel to the j channel at a first temperature T1;representing the channel emissivity ratio of the i channel to the j channel at a second temperature T2;representing the channel emissivity ratio of the i channel to the j channel at the nth temperature Tn; n represents the number of temperatures;

(4) constructing a correlation between the radiation intensity and the deposition temperature according to the general channel emissivity ratio and the Planck's law in the step (3), wherein the correlation is shown in a formula (4);

in formula (4), λ_iRepresents the wavelength of the i channel; lambda [ alpha ]_jRepresents the wavelength of the j channel; i (lambda)_iAnd T) represents the radiation intensity at the temperature of the i channel T; i (lambda)_jAnd T) represents the radiation intensity at the temperature of the j channel T;the general channel emissivity ratio of the i channel to the j channel is shown.

The ash deposition temperature measurement of the specific 660MW coal-fired power plant overheating tube panel is further described in detail as an application mode.

(1) By using the heating imaging device described in embodiment 1, the central wavelength of the adopted multi-bandpass color filter corresponding to the R channel band is 615nm, the central wavelength corresponding to the G channel band is 517nm, a small amount of fly ash is accumulated at the front end of the thermocouple, and radiation images of the accumulated ash are taken at different temperatures to obtain radiation intensities at different temperatures;

the image is shown in fig. 2, and it can be seen from fig. 2 that the wire mesh can effectively isolate the flame from the fly ash, so that the radiation intensity of the fly ash area in the picture is not affected by the radiation intensity of the flame;

(2) calculating the channel emissivity at the corresponding temperature by using the formula (1) according to the temperature and the radiation intensity at the corresponding temperature in the step (1), and fitting by using a least square method to obtain a first relation between a first ratio of different channel emissivity and the temperature, wherein the first relation is shown as a formula (2);

in formula (1), λ represents a wavelength; i (λ, T) represents the radiation intensity at λ wavelength T temperature; ε (λ) represents the emissivity at λ wavelength; c. C₁Represents a first radiation constant; c. C₂Represents a second radiation constant; e represents a natural constant; t represents a temperature;

the emissivity corresponding to the temperature, the wavelength of 615nm and the wavelength of 517nm obtained by calculation according to the above formula, and a first ratio relationship of the emissivity corresponding to the wavelength of 615nm and the wavelength of 517nm at different temperatures is calculated as shown in fig. 3.

In the formula (2), epsilon_iRepresents the emissivity of the i channel; epsilon_jDenotes the emissivity of the j channel; a is_iA first calibration coefficient representing the i channel; a is_jA first calibration coefficient representing the j channel; b_iA second calibration coefficient representing the i channel; b_jA second scaling factor representing the j channel;

the i channel and the j channel are different channels; said fitting gives a_i、a_j、b_iAnd b_jHave values of-1.35738, -2.5314, 0.0015 and 0.00276, respectively;

(3) replacing the temperature with the second ratio in formula (2) again to calculate a second ratio of the channel emissivity at the corresponding temperature according to the first relational expression in the step (2), calculating an average value of the second ratio at different temperatures to be 0.57137 according to formula (3), replacing the average value of the calculated temperature in formula (2) with the average value of the second ratio, wherein the relationship between the average value of the temperature at different temperatures and the thermocouple temperature value is shown in fig. 4, as can be seen from fig. 4, the average value fluctuates around the thermocouple temperature value, as can be seen from fig. 5, at different temperatures, the relative error between the average temperature value in the region and the thermocouple temperature value is calculated according to the average value of the second ratio to be within ± 3%, and the average value 0.57137 is recorded as a general channel ratio;

in the formula (3), the reaction mixture is,representing the ratio of the universal channel emissivity of the i channel to the j channel;representing the channel emissivity ratio of the i channel to the j channel at a first temperature T1;representing the channel emissivity ratio of the i channel to the j channel at a second temperature T2;representing the channel emissivity ratio of the i channel to the j channel at the nth temperature Tn; n represents the number of temperatures, and in the present application example, n is 25;

(4) constructing a correlation between the radiation intensity and the deposition temperature according to the general channel emissivity ratio and the Planck's law in the step (3), wherein the correlation is shown in a formula (4);

in formula (4), λ_iRepresents the wavelength of the i channel; lambda [ alpha ]_jRepresents the wavelength of the j channel; i (lambda)_iAnd T) represents the radiation intensity at the temperature of the i channel T; i (lambda)_jAnd T) represents the radiation intensity at the temperature of the j channel T;representing the ratio of the universal channel emissivity of the i channel to the j channel;

(5) and (3) image shooting is carried out on the accumulated dust of the actual 660MW coal-fired power plant overheating tube panel, as shown in fig. 6, the reading of a thermocouple is 960 ℃, namely 1233.15K, for the calculation area in the graph, the radiation intensity corresponding to the camera signal is determined by combining a colorimetry, the temperature corresponding to different points in the area is calculated based on the correlation of the radiation intensity and the accumulated dust temperature calibrated in the step (4), and the calculated temperature distribution is as shown in fig. 7.

Comparative application example 1

This comparative example provides a method of correlating a radiation image with a deposition temperature, which is the same as the application example except that the radiation image was taken by the heating imaging apparatus provided in comparative example 1.

This comparison application example is owing to adopt the device that does not set up the separator to carry out the shooting of radiation image, and burning flame has higher influence to radiation image, and the computational accuracy of radiation intensity descends obviously.

Comparative application example 2

This comparative example provides a method of correlating a radiation image with a deposition temperature, which is the same as the application example except that the radiation image was taken by the heating imaging device provided in comparative example 2.

As shown in fig. 8, the captured image has visible light interference caused by the electric heating furnace 8, and the calculation accuracy of the radiation intensity is obviously reduced.

Comparative application example 3

The method is the same as the application example 1 except that the calculation of the second ratio in the step (2) and the step (3) is not carried out, the first ratio is directly adopted to calculate the universal channel emissivity ratio, and the correlation between the radiation intensity and the deposition temperature is obtained by the method and the correlation between the radiation intensity and the deposition temperature which is obtained by the construction of the Planck's law in the construction step (4).

The method comprises the following specific steps:

(1) a small amount of fly ash is accumulated at the front end of a thermocouple by using the heating imaging device in the embodiment 1, radiation images of the accumulated ash are shot at different temperatures, and radiation intensities at different temperatures are obtained;

(2) calculating the channel emissivity at the corresponding temperature by using the formula (1) according to the temperature in the step (1) and the radiation intensity at the corresponding temperature, and calculating a first ratio of different channel emissivity;

in formula (1), λ represents a wavelength; i (λ, T) represents the radiation intensity at λ wavelength T temperature; ε (λ) represents the emissivity at λ wavelength; c. C₁Represents a first radiation constant; c. C₂Represents a second radiation constant; e represents a natural constant; t represents a temperature;

(3) calculating the average value of the first ratio in different temperatures according to the formula (3), and recording as the ratio of the emissivity of the general channel;

in the formula (3), the reaction mixture is,representing the ratio of the universal channel emissivity of the i channel to the j channel;representing the channel emissivity ratio of the i channel to the j channel at a first temperature T1;representing the channel emissivity ratio of the i channel to the j channel at a second temperature T2;indicates that the i channel and the j channel are at the nth temperature T_nLower channel emissivity ratio; n represents the number of temperatures；

(4) Constructing a correlation between the radiation intensity and the deposition temperature according to the general channel emissivity ratio and the Planck's law in the step (3), wherein the correlation is shown in a formula (4);

in formula (4), λ_iRepresents the wavelength of the i channel; lambda [ alpha ]_jRepresents the wavelength of the j channel; i (lambda)_iAnd T) represents the radiation intensity at the temperature of the i channel T; i (lambda)_jAnd T) represents the radiation intensity at the temperature of the j channel T;the general channel emissivity ratio of the i channel to the j channel is shown.

Still for the ash deposition temperature measurement of a 660MW coal-fired power plant superheater tube panel in the corresponding example 1, the relative error between the average value of the temperature in the measurement area and the thermocouple temperature value is about ± 15%.

In summary, in the heating imaging device and the method for associating the radiation image with the deposition temperature provided by the invention, the heating imaging device reduces the influence of burning flame on the shot image by arranging the isolating piece outside the temperature sensor; when the device is used for correlating the radiation image with the ash deposition temperature, the emission rate of an ash layer is obtained by combining the radiation intensity value of the fly ash and the temperature value of the thermocouple, fitting and calculation are carried out, so that the correlation between the color image signal and the surface temperature of the high-temperature ash deposition is obtained by calibration, the measurement error of the average temperature and the thermocouple temperature is within +/-3%, and the application prospect is wide.

The applicant declares that the present invention illustrates the detailed structural features of the present invention through the above embodiments, but the present invention is not limited to the above detailed structural features, that is, it does not mean that the present invention must be implemented depending on the above detailed structural features. It should be understood by those skilled in the art that any modifications of the present invention, equivalent substitutions of selected components of the present invention, additions of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.