阅读说明：本技术 一种五金加工用锻压装置及其使用方法 (Forging and pressing device for hardware machining and using method thereof ) 是由 王再德 于 2020-10-30 设计创作，主要内容包括：本发明公开了一种五金加工用锻压装置及其使用方法,包括底板,底板顶部的两侧均固定安装有安装腿,安装腿的外侧固定安装有PLC控制器,两个安装腿的顶部之间固定安装有固定板,本发明结构紧凑,操作简单便捷,实用性强,通过设置上料组件可对待锻压的原材料进行自动上料,有利于提高作业进程,通过设置第一伺服电机、第一丝杆和运输组件配合,将待运输锻压件快速运输,通过设置锻压组件可以快速对锻压件进行锻压处理,以提高老虎钳的加工质量,通过设置清理组件将锻压件表面的碎屑清除,可以更好的对工件进行后续处理,通过设置下料组件对锻压完成的锻压件进行自动下料,较传统装置极大的提高了加工质量与使用效率。(The invention discloses a forging and pressing device for hardware processing and a use method thereof, the forging and pressing device comprises a bottom plate, mounting legs are fixedly arranged on two sides of the top of the bottom plate, a PLC controller is fixedly arranged on the outer sides of the mounting legs, a fixing plate is fixedly arranged between the tops of the two mounting legs, the forging and pressing device is compact in structure, simple and convenient to operate and high in practicability, a feeding assembly is arranged to automatically feed raw materials to be forged and pressed, the operation process is favorably improved, a forging and pressing piece to be transported is rapidly transported by arranging a first servo motor, a first lead screw and a transporting assembly in a matched mode, forging and pressing pieces can be rapidly forged and pressed by arranging the forging and pressing assembly, the processing quality of a vice is improved, scraps on the surface of the forging and pressing piece are removed by arranging a cleaning assembly, subsequent processing of a workpiece can be better, and the forged and pressed piece is automatically blanked, compared with the traditional device, the processing quality and the use efficiency are greatly improved.)

1. The forging and pressing device for hardware processing comprises a bottom plate (1) and is characterized in that mounting legs (20) are fixedly mounted on two sides of the top of the bottom plate (1), a PLC (programmable logic controller) (19) is fixedly mounted on the outer sides of the mounting legs (20), a fixing plate (21) is fixedly mounted between the tops of the mounting legs (20), a first feeding groove (5) is formed in one end, far away from the mounting legs (20), of the fixing plate (21), a feeding component (4) is arranged on the top of the bottom plate (1) and below the first feeding groove (5), a discharging component (23) is arranged at one end, far away from the first feeding groove (5), of the bottom of the fixing plate (21), supporting plates (6) are fixedly mounted at two ends of the top of the fixing plate (21), a top plate (17) is fixedly mounted between the tops of the supporting plates (6), and a first mounting plate (11) is fixedly mounted at one end of the top, the top of the top plate (17) is fixedly provided with a third mounting plate (16) at one end far away from the first mounting plate (11), a first screw rod (13) is connected between the first mounting plate (11) and the third mounting plate (16) in a rotating manner, one side of the first mounting plate (11) far away from the first screw rod (13) is fixedly provided with a protection box (8), a first servo motor (10) is fixedly arranged inside the protection box (8), a second heat dissipation seam (9) is arranged at the top of the protection box (8) in an equal distance, the output end of the first servo motor (10) extends to the inner side of the first mounting plate (11) and is fixedly connected with the first screw rod (13), a sliding groove (14) is arranged at the top of the top plate (17), the sliding block (12) is connected with the sliding block (14) in a sliding manner, and the inside of the sliding block (12) is in threaded connection with the first screw, the bottom of slider (12) is equipped with transportation subassembly (7), silo (18) down have been seted up to the one end that fixed plate (21) top just kept away from first last silo (5), fixed plate (21) top just is located first last silo (5) and is equipped with forging and pressing subassembly (15) and clearance subassembly (22) down between silo (18), one side fixed mounting at fixed plate (21) top has second connecting plate (24), one side fixed mounting that forging and pressing subassembly (15) were kept away from in second connecting plate (24) has first cylinder (25), the piston rod of first cylinder (25) extends to second connecting plate (24) inboard and fixed mounting has first electro-magnet (26), first electro-magnet (26) and fixed plate (21) sliding connection.

2. The forging device for hardware processing according to claim 1, wherein the feeding assembly (4) comprises a first bevel gear (41), a mounting box (42), a first transmission rod (43), a second servo motor (44), a first heat-dissipating seam (45), a limiting rod (46), a second bevel gear (47), a second transmission rod (48), a feeding plate (49), a second screw rod (410), a feeding box (411) and a second feeding groove (412), the mounting box (42) is fixedly mounted at the top of the bottom plate (1) and below the first feeding groove (5), the second servo motor (44) is fixedly mounted at one side of the inner wall of the mounting box (42), the first transmission rod (43) is fixedly mounted at the output end of the second servo motor (44), and the first bevel gear (41) is fixedly mounted at one end of the first transmission rod (43) far away from the second servo motor (44), the top of the inner wall of the mounting box (42) is rotatably connected with a second dowel bar (48), the bottom of the second dowel bar (48) is fixedly provided with a second bevel gear (47), the first bevel gear (41) is meshed with the second bevel gear (47) and connected, the top of the mounting box (42) is fixedly provided with a feeding box (411), one side of the interior of the feeding box (411) is rotatably connected with a second screw rod (410), one end, far away from the second bevel gear (47), of the second dowel bar (48) extends to the interior of the feeding box (411) and is fixedly connected with the second screw rod (410), one side of the interior of the feeding box (411), far away from the second screw rod (410), is fixedly provided with a limiting rod (46), a feeding plate (49) is slidably connected between the inner walls of the feeding box (411), one side of the interior of the feeding plate (49) is in threaded connection with the second screw rod (410), go up flitch (49) inside and keep away from one side and gag lever post (46) sliding connection of second lead screw (410), go up the top of workbin (411) and be located the below of first silo (5) of going up and seted up second silo (412) of going up, the top and fixed plate (21) fixed connection of going up workbin (411).

3. The forging device for hardware processing according to claim 1, wherein the transportation component (7) comprises a positioning block (71), an electric telescopic rod (72), a third servo motor (73), a second connecting block (74), a clamping block (75), a mounting groove (76), a third electromagnet (77), a clamping box (78), a bidirectional screw (79), a second cylinder (710), a mounting block (711), a first connecting plate (712) and a second anti-skid pad (713), the positioning block (71) is fixedly mounted at the bottom of the sliding block (12), the electric telescopic rod (72) is fixedly mounted at the bottom of the positioning block (71), the first connecting plate (712) is fixedly mounted at the bottom of the electric telescopic rod (72), the mounting blocks (711) are fixedly mounted at both ends of the bottom of the first connecting plate (712), and the clamping box (78) is fixedly mounted between the bottoms of the two mounting blocks (711), the top of the clamping box (78) is fixedly provided with a second air cylinder (710), a piston rod of the second air cylinder (710) extends to the bottom of the clamping box (78) and is fixedly provided with a third electromagnet (77), a bidirectional screw rod (79) is rotatably connected between the inner walls of the clamping box (78), the outer side of the bidirectional screw rod (79) is in threaded connection with two second connecting blocks (74), the two second connecting blocks (74) are both in sliding connection with the clamping box (78), the bottom of the clamping box (78) is provided with a mounting groove (76), the inner part of the mounting groove (76) is in sliding connection with two clamping blocks (75), one sides of the two clamping blocks (75) close to each other are both fixedly provided with a second anti-skid pad (713), the top of the clamping blocks (75) is fixedly connected with the second connecting blocks (74), and the outer side of the clamping box (78) is fixedly provided with a third servo motor (73), the output end of the third servo motor (73) extends into the clamping box (78) and is fixedly connected with the bidirectional screw rod (79).

4. The hardware machining forging device according to claim 1, wherein the forging assembly (15) comprises a first limiting block (151), a first limiting groove (152), a first limiting plate (153), a third cylinder (154), a reinforcing sheet (155), a pressing plate (156) and second mounting plates (157), two second mounting plates (157) are fixedly mounted at the top of the fixing plate (21) and located between the first feeding groove (5) and the discharging groove (18), the first limiting plate (153) is fixedly mounted between the tops of the two second mounting plates (157), the third cylinder (154) is fixedly mounted at the top of the first limiting plate (153), a piston rod of the third cylinder (154) extends to the bottom of the first limiting plate (153) and is fixedly mounted with the reinforcing sheet (155), the pressing plate (156) is fixedly mounted at the bottom of the reinforcing sheet (155), two first spacing groove (152) have all been seted up to one side that second mounting panel (157) are close to mutually, two the equal sliding connection in inside of first spacing groove (152) has first stopper (151), two one side that first stopper (151) are close to mutually all with clamp plate (156) fixed connection.

5. The hardware processing forging device according to claim 1, wherein the cleaning assembly (22) comprises a cleaning box (2201), a cleaning bar (2202), a fourth servo motor (2203), a second limiting groove (2204), a second limiting block (2205), an auxiliary wheel (2206), a third heat dissipation seam (2207), a fourth mounting plate (2208), a fourth cylinder (2209), a second limiting plate (2210) and a fifth mounting plate (2211), two fifth mounting plates (2211) are fixedly mounted at the top of the fixing plate (21) and located between the first upper trough (5) and the lower trough (18), a second limiting plate (2210) is fixedly mounted between the top of the two fifth mounting plates (2211), a fourth cylinder (2209) is fixedly mounted at the top of the second limiting plate (2210), a piston rod of the fourth cylinder (2209) extends to the bottom of the second limiting plate (2210) and is fixedly mounted with the cleaning box (2201), a fourth servo motor (2203) is fixedly arranged at the bottom of the inner wall of the cleaning box (2201), third heat dissipation slits (2207) are arranged on one side of the top of the cleaning box (2201) at equal intervals, the output end of the fourth servo motor (2203) extends to the outer side of the cleaning box (2201) and is fixedly provided with a fourth mounting plate (2208), cleaning strips (2202) are installed at the bottom of the fourth mounting plate (2208) in an equal distance mode, three auxiliary wheels (2206) are installed at the top of the fourth mounting plate (2208) in an equal distance mode, the auxiliary wheels (2206) are all in rolling connection with the bottom of a cleaning box (2201), two second limiting grooves (2204) are all formed in one side, close to the fifth mounting plate (2211), of the fifth mounting plate, two second limiting blocks (2205) are connected to the inside of the second limiting grooves (2204) in a sliding mode, and the second limiting blocks (2205) are all fixedly connected with the cleaning box (2201) in one side, close to the second limiting blocks (2205).

6. The hardware processing forging device according to claim 2, wherein the blanking assembly (23) comprises a first blanking plate (231), a fifth servo motor (232), a driving roller (233), a conveyor belt (234), a second blanking plate (235) and a driven roller (236), two first blanking plates (231) are fixedly installed at the bottom of the fixing plate (21) and at one end far away from the first feeding trough (5), the driving roller (233) is rotatably connected between the two first blanking plates (231) at the side close to each other, the fifth servo motor (232) is fixedly installed at one side of the first blanking plate (231) far away from the driving roller (233), the output end of the fifth servo motor (232) extends to the inner side of the first blanking plate (231) and is fixedly connected with the driving roller (233), and the two second blanking plates (235) are fixedly installed at the top of the bottom plate (1) and at one end far away from the mounting box (42), and a driven roller (236) is rotatably connected between the two adjacent sides of the second blanking plates (235), and the driving roller (233) is in transmission connection with the driven roller (236) through a conveying belt (234).

7. The forging device for hardware processing as claimed in claim 2, wherein a second electromagnet (27) is mounted on the top of the fixing plate (21) and below the pressing plate (156) in an embedded manner.

8. The hardware machining forging device according to claim 1, wherein four corners of the bottom plate (1) are fixedly provided with supporting legs (2), and the bottoms of the four supporting legs (2) are fixedly provided with first anti-skid pads (3).

9. The forging device for hardware processing according to claim 7, wherein the second servo motor (44), the electric telescopic rod (72), the third servo motor (73), the third electromagnet (77), the second cylinder (710), the first servo motor (10), the third cylinder (154), the fourth servo motor (2203), the fourth cylinder (2209), the fifth servo motor (232), the first cylinder (25), the first electromagnet (26) and the second electromagnet (27) are all electrically connected with the PLC (19).

10. The use method of the forging device for hardware machining is characterized by comprising the following steps:

s1, firstly, the device is placed at a proper position, then the device is electrified, a material to be forged is placed on the top of the upper material plate (49) through the material loading box (411), the PLC controller (19) controls the second servo motor (44) to be started to drive the first bevel gear (41) and the second bevel gear (47) to rotate, so that the second screw rod (410) rotates, the upper material plate (49) is driven to move upwards through the matching of the limiting rod (46) and the upper material plate (49), the forging piece is moved to the top of the fixing plate (21) through the matching of the second material loading groove (412) and the first material loading groove (5), the first connecting plate (712) is driven to move downwards to the top of the forging piece through the electric telescopic rod (72), the third servo motor (73) drives the bidirectional screw rod (79) to rotate, so that the second connecting block (74) and the clamping block (75) move to clamp the forging piece, the forging and pressing piece is fixed through the second anti-skid pad (713), after clamping is completed, the second air cylinder (710) drives the third electromagnet (77) to move to the top of the forging and pressing piece, the forging and pressing piece is further fixed, and the first servo motor (10) drives the first screw rod (13) to rotate, so that the forging and pressing piece is driven to move;

s2, then a third servo motor (73) drives a bidirectional screw rod (79) to rotate, a forging and pressing piece is placed at the top of a fixing plate (21), a first air cylinder (25) drives a first electromagnet (26) to move so that the forging and pressing piece moves to the top of a second electromagnet (27), the second electromagnet (27) is opened to fix the forging and pressing piece, a third air cylinder (154) drives a pressing plate (156) to move downwards, the position of the pressing plate (156) is limited through the matching of a first limiting block (151) and a first limiting groove (152), the pressing plate (156) performs forging and pressing on the forging and pressing piece, and then the first air cylinder (25) drives the first electromagnet (26) to move so that the pressing piece is forged and moved to the lower side of a cleaning strip (2202);

s3, driving a cleaning box (2201) to move downwards by a fourth air cylinder (2209), driving a fourth mounting plate (2208) and a cleaning bar (2202) to rotate by a fourth servo motor (2203) to clean debris on the surface of the forged piece, limiting the position of the cleaning box (2201) by matching a second limiting groove (2204) and a second limiting block (2205), limiting the position of the fourth mounting plate (2208) by arranging an auxiliary wheel (2206), and driving a first electromagnet (26) to move by a first air cylinder (25) after cleaning is finished, so that the forged piece is moved to the lower part of a transportation assembly (7);

s4, moving the forged piece to the top of the conveying belt (234) through the blanking groove (18) by the conveying assembly (7), driving the driving roller (233) to rotate by the fifth servo motor (232), driving the driven roller (236) to rotate through the conveying belt (234), conveying the machined forged piece, and repeating the operations to complete continuous automatic forging and pressing operation.

Technical Field

The invention belongs to the field of forging devices, and particularly relates to a forging device for hardware machining and a using method thereof.

Background

In the current life, the vice is a clamp and shearing tool, belong to laborsaving lever, there is the branch of German and American, German is also known as the European, the outward appearance is level and smooth, the squareness is good, the function of centre gripping is emphasized, the function of shearing is mainly emphasized to the American, by wide application in daily life, the vice needs to forge and press the processing to raw and other materials in the course of working in order to improve the operating quality, traditional forging and pressing device for hardware processing needs artifical unloading in the use, easily cause the injury to the workman when extravagant a large amount of manpower resources, and the piece that produces in the forging and pressing process can't in time be cleared up, produce the influence to follow-up operation easily, be difficult to satisfy the demand of modern life production.

The invention content is as follows:

the present invention is directed to a forging apparatus for hardware processing and a method of using the same, which solve the above-mentioned problems.

In order to solve the above problems, the present invention provides a technical solution:

a forging device for hardware processing comprises a base plate, wherein mounting legs are fixedly mounted on two sides of the top of the base plate, a PLC (programmable logic controller) is fixedly mounted on the outer sides of the mounting legs, a fixing plate is fixedly mounted between the tops of the two mounting legs, a first feeding groove is formed in one end, far away from the mounting legs, of the fixing plate, a feeding assembly is arranged at the top of the base plate and below the first feeding groove, a discharging assembly is arranged at one end, far away from the first feeding groove, of the bottom of the fixing plate, supporting plates are fixedly mounted at two ends of the top of the fixing plate, a top plate is fixedly mounted between the tops of the two supporting plates, a first mounting plate is fixedly mounted at one end of the top plate, a third mounting plate is fixedly mounted at one end, far away from the first mounting plate, of the top of the, a protection box is fixedly arranged on one side, away from the first lead screw, of the first mounting plate, a first servo motor is fixedly arranged inside the protection box, second heat dissipation seams are formed in the top of the protection box at equal intervals, the output end of the first servo motor extends to the inner side of the first mounting plate and is fixedly connected with the first lead screw, a sliding groove is formed in the top of the top plate, a sliding block is connected inside the sliding groove in a sliding mode, the inside of the sliding block is in threaded connection with the first lead screw, a transportation assembly is arranged at the bottom of the sliding block, a discharging groove is formed in the top of the fixing plate and at one end, away from the first feeding groove, of the fixing plate, a forging assembly and a cleaning assembly are arranged between the first feeding groove and the discharging groove, a second connecting plate is fixedly arranged on one side, away from the forging assembly, of the second connecting plate is, the piston rod of first cylinder extends to the inboard and fixed mounting of second connecting plate has first electro-magnet, first electro-magnet and fixed plate sliding connection.

Preferably, the feeding assembly comprises a first bevel gear, a mounting box, a first transmission rod, a second servo motor, a first heat-dissipating seam, a limiting rod, a second bevel gear, a second transmission rod, a feeding plate, a second screw rod, a feeding box and a second feeding box, the mounting box is fixedly mounted at the top of the bottom plate and below the first feeding box, the second servo motor is fixedly mounted at one side of the inner wall of the mounting box, the first transmission rod is fixedly mounted at the output end of the second servo motor, the first bevel gear is fixedly mounted at one end of the first transmission rod, which is far away from the second servo motor, the top of the inner wall of the mounting box is rotatably connected with the second transmission rod, the second bevel gear is fixedly mounted at the bottom of the second transmission rod, the first bevel gear is meshed with the second bevel gear, the feeding box is fixedly mounted at the top of the mounting box, the second screw rod is rotatably connected with one side inside the feeding box, the one end that second dowel bar kept away from the second bevel gear extends to the workbin inside and with second lead screw fixed connection, the inside one side fixed mounting who just keeps away from the second lead screw of material loading case has the gag lever post, sliding connection has the flitch of going up between the inner wall of material loading case, go up inside one side and the second lead screw threaded connection of flitch, go up inside one side and the gag lever post sliding connection who just keeps away from the second lead screw of flitch, the second silo of going up has been seted up to the top of material loading case and the below that is located first silo of going up, the top and the fixed plate fixed connection of material loading case.

Preferably, the transportation assembly comprises a positioning block, an electric telescopic rod, a third servo motor, a second connecting block, a clamping block, a mounting groove, a third electromagnet, a clamping box, a two-way screw rod, a second cylinder, a mounting block, a first connecting plate and a second non-slip mat, the bottom of the sliding block is fixedly provided with the positioning block, the bottom of the positioning block is fixedly provided with the electric telescopic rod, the bottom of the electric telescopic rod is fixedly provided with the first connecting plate, both ends of the bottom of the first connecting plate are fixedly provided with the mounting blocks, the clamping box is fixedly arranged between the bottoms of the two mounting blocks, the top of the clamping box is fixedly provided with the second cylinder, a piston rod of the second cylinder extends to the bottom of the clamping box and is fixedly provided with the third electromagnet, the inner wall of the clamping box is rotatably connected with the two-way screw rod, and the outer side of the two-, two the second connecting block all with centre gripping box sliding connection, the mounting groove has been seted up to the bottom of centre gripping box, the inside sliding connection of mounting groove has two grip blocks, two the equal fixed mounting in one side that the grip block is close to mutually has the second slipmat, the top and the second connecting block fixed connection of grip block, the outside fixed mounting of centre gripping box has third servo motor, third servo motor's output extend to inside and with two-way lead screw fixed connection of centre gripping box.

As preferred, the forging and pressing subassembly is including first stopper, first spacing groove, first limiting plate, third cylinder, reinforcement piece, clamp plate and second mounting panel, fixed plate top just is located fixed mounting between first material loading groove and the feed chute has two second mounting panels, two fixed mounting has first limiting plate between the top of second mounting panel, the top fixed mounting of first limiting plate has the third cylinder, the piston rod of third cylinder extends to first limiting plate bottom and fixed mounting has the reinforcement piece, the bottom fixed mounting of reinforcement piece has the clamp plate, two first spacing groove, two have all been seted up to one side that the second mounting panel is close to mutually the equal sliding connection in inside of first spacing groove has first stopper, two one side that first stopper is close to mutually all with clamp plate fixed connection.

Preferably, the cleaning assembly comprises a cleaning box, a cleaning strip, a fourth servo motor, a second limiting groove, a second limiting block, an auxiliary wheel, a third heat dissipation seam, a fourth mounting plate, a fourth cylinder, a second limiting plate and a fifth mounting plate, two fifth mounting plates are fixedly mounted at the top of the fixing plate and positioned between the first feeding groove and the discharging groove, a second limiting plate is fixedly mounted between the tops of the two fifth mounting plates, a fourth cylinder is fixedly mounted at the top of the second limiting plate, a piston rod of the fourth cylinder extends to the bottom of the second limiting plate and is fixedly mounted with the cleaning box, the fourth servo motor is fixedly mounted at the bottom of the inner wall of the cleaning box, the third heat dissipation seam is equidistantly arranged at one side of the top of the cleaning box, and the output end of the fourth servo motor extends to the outer side of the cleaning box and is fixedly mounted with the fourth mounting plate, the clearance strip is installed to the bottom equidistance of fourth mounting panel, three auxiliary wheel is installed to the top equidistance of fourth mounting panel, and is three the auxiliary wheel all with the bottom roll connection of clearance box, two the second spacing groove has all been seted up to one side that the fifth mounting panel is close to mutually, two the equal sliding connection in inside of second spacing groove has the second stopper, two one side that the second stopper is close to mutually all with clearance box fixed connection.

As preferred, the unloading subassembly is flitch and driven voller under first flitch, fifth servo motor, drive roll, conveyer belt, second, the one end fixed mounting that the first silo of just keeping away from in fixed plate bottom has two first flitchs, two rotate between the one side that first flitch is close to mutually and be connected with the drive roll, one side fixed mounting that the drive roll was kept away from to first flitch has fifth servo motor, fifth servo motor's output extends to first flitch inboard and with drive roll fixed connection, the one end fixed mounting that the mounting box was just kept away from at bottom plate top has two second flitchs, two rotate between the one side that the second flitch is close to mutually and be connected with the driven voller, be connected through the conveyer belt transmission between drive roll and the driven voller.

Preferably, the second electromagnet is embedded and installed at the top of the fixing plate and below the pressing plate.

Preferably, the four corners of the bottom plate are fixedly provided with supporting legs, and the bottoms of the four supporting legs are fixedly provided with first anti-skid pads.

Preferably, the second servo motor, the electric telescopic rod, the third servo motor, the third electromagnet, the second cylinder, the first servo motor, the third cylinder, the fourth servo motor, the fourth cylinder, the fifth servo motor, the first cylinder, the first electromagnet and the second electromagnet are all electrically connected with the PLC.

A use method of a forging device for hardware machining comprises the following steps:

s1, firstly, placing the device at a proper position, then electrifying the device, placing the material to be forged on the top of the feeding plate through the feeding box, controlling the second servo motor to be opened through the PLC controller, driving the first bevel gear and the second bevel gear to rotate, thereby enabling the second screw rod to rotate, driving the feeding plate to move upwards through the matching of the limiting rod and the feeding plate, moving the forged piece to the top of the fixed plate through the matching of the second feeding groove and the first feeding groove, driving the first connecting plate to move downwards to the top of the forged piece through the electric telescopic rod, driving the bidirectional screw rod to rotate through the third servo motor, thereby enabling the second connecting block and the clamping block to move, clamping the forged piece, fixing the pressed piece through the second anti-skid pad, driving the third electromagnet to move to the top of the forged piece after clamping is completed, further fixing the pressed piece, driving the first screw rod to rotate through the first servo motor, thereby drive the forging piece and remove:

s2, driving a bidirectional screw rod to rotate by a third servo motor, placing a forging and pressing piece on the top of a fixing plate, driving a first electromagnet to move by a first cylinder to enable the forging and pressing piece to move to the top of a second electromagnet, starting the second electromagnet to fix the forging and pressing piece, driving a pressing plate to move downwards by a third cylinder, limiting the position of the pressing plate through the cooperation of a first limiting block and a first limiting groove, forging and pressing the forging and pressing piece by the pressing plate, and driving a first electromagnet to move by the first cylinder to enable the forging and pressing piece to move to the position below a cleaning strip;

s3, driving the cleaning box to move downwards by the fourth cylinder, driving the fourth mounting plate and the cleaning strip to rotate by the fourth servo motor to clean the scraps on the surface of the forging piece, limiting the position of the cleaning box by the cooperation of the second limiting groove and the second limiting block, limiting the position of the fourth mounting plate by arranging an auxiliary wheel, and driving the first electromagnet to move by the first cylinder after cleaning is finished so as to enable the forging piece to move below the transportation assembly;

s4, the transportation subassembly passes through the silo and removes the top to the conveyer belt with the forging piece after that, and fifth servo motor drives the drive roll and rotates to drive the driven voller through the conveyer belt and rotate, transport the forging piece that the processing was accomplished, repeated above-mentioned operation can accomplish continuous automatic forging and pressing operation.

The invention has the beneficial effects that: the automatic forging and pressing device is compact in structure, simple and convenient to operate and high in practicability, raw materials to be forged and pressed can be automatically fed through the feeding assembly, the operation process is favorably improved, the forged and pressed piece to be transported can be rapidly transported through the arrangement of the first servo motor, the first lead screw and the transportation assembly in a matched mode, the forged and pressed piece can be rapidly forged and pressed through the arrangement of the forging and pressing assembly, the processing quality of a vice is improved, scraps on the surface of the forged and pressed piece can be removed through the arrangement of the cleaning assembly, subsequent processing of the workpiece can be better performed, the forged and pressed piece completed through forging and pressing can be automatically blanked through the arrangement of the blanking assembly, and the processing quality and the using efficiency are greatly improved compared with those.

Description of the drawings:

for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic front view of the present invention;

FIG. 3 is a rear view of the present invention;

FIG. 4 is a schematic top view of the present invention;

fig. 5 is an enlarged view of a portion a in fig. 2.

In the figure: 1. a base plate; 2. supporting legs; 3. a first non-slip mat; 4. a feeding assembly; 41. a first bevel gear; 42. mounting a box; 43. a first transfer lever; 44. a second servo motor; 45. a first heat dissipation slit; 46. a limiting rod; 47. a second bevel gear; 48. a second dowel bar; 49. feeding plates; 410. a second lead screw; 411. feeding a material box; 412. a second feeding chute; 5. a first feeding trough; 6. a support plate; 7. a transport assembly; 71. positioning blocks; 72. an electric telescopic rod; 73. a third servo motor; 74. a second connecting block; 75. a clamping block; 76. mounting grooves; 77. a third electromagnet; 78. a clamping box; 79. a bidirectional screw rod; 710. a second cylinder; 711. mounting blocks; 712. a first connecting plate; 713. a second non-slip mat; 8. a protective case; 9. a second heat dissipation slit; 10. a first servo motor; 11. a first mounting plate; 12. a slider; 13. a first lead screw; 14. a chute; 15. forging and pressing the assembly; 151. a first stopper; 152. a first limit groove; 153. a first limit plate; 154. a third cylinder; 155. a reinforcing sheet; 156. pressing a plate; 157. a second mounting plate; 16. a third mounting plate; 17. a top plate; 18. a discharging groove; 19. a PLC controller; 20. mounting legs; 21. a fixing plate; 22. cleaning the assembly; 2201. cleaning the box; 2202. cleaning the strips; 2203. a fourth servo motor; 2204. a second limit groove; 2205. a second limiting block; 2206. an auxiliary wheel; 2207. a third heat dissipation slit; 2208. a fourth mounting plate; 2209. a fourth cylinder; 2210. a second limiting plate; 2211. a fifth mounting plate; 23. a blanking assembly; 231. a first blanking plate; 232. a fifth servo motor; 233. a drive roll; 234. a conveyor belt; 235. a second blanking plate; 236. a driven roller; 24. a second connecting plate; 25. a first cylinder; 26. a first electromagnet; 27. a second electromagnet.

The specific implementation mode is as follows:

as shown in fig. 1 to 5, the following technical solutions are adopted in the present embodiment:

example (b):

a forging device for hardware processing comprises a base plate 1, wherein mounting legs 20 are fixedly mounted on two sides of the top of the base plate 1, a PLC (programmable logic controller) 19 is fixedly mounted on the outer sides of the mounting legs 20, a fixing plate 21 is fixedly mounted between the tops of the two mounting legs 20, a first upper trough 5 is arranged at one end, far away from the mounting legs 20, of the fixing plate 21, a feeding assembly 4 is arranged at the top of the base plate 1 and below the first upper trough 5, a discharging assembly 23 is arranged at the bottom of the fixing plate 21 and at one end, far away from the first upper trough 5, at two ends of the top of the fixing plate 21, supporting plates 6 are fixedly mounted at two ends of the top of the fixing plate 6, a top plate 17 is fixedly mounted between the tops of the two supporting plates 6, a first mounting plate 11 is fixedly mounted at one end of the top plate 17, a third mounting plate 16 is, a protection box 8 is fixedly arranged on one side of the first mounting plate 11 far away from the first screw rod 13, a first servo motor 10 is fixedly arranged inside the protection box 8, second heat dissipation seams 9 are arranged on the top of the protection box 8 at equal intervals, the output end of the first servo motor 10 extends to the inner side of the first mounting plate 11 and is fixedly connected with the first screw rod 13, a sliding groove 14 is arranged on the top of a top plate 17, a sliding block 12 is connected inside the sliding groove 14 in a sliding manner, the inside of the sliding block 12 is in threaded connection with the first screw rod 13, a transportation assembly 7 is arranged at the bottom of the sliding block 12, a discharging groove 18 is arranged at one end of the top of a fixing plate 21 far away from the first feeding groove 5, a forging assembly 15 and a cleaning assembly 22 are arranged at the top of the fixing plate 21 and positioned between the first feeding groove 5 and the discharging groove 18, a second connecting plate 24 is fixedly arranged on one side of the top, the piston rod of the first cylinder 25 extends to the inner side of the second connecting plate 24 and is fixedly provided with a first electromagnet 26, and the first electromagnet 26 is connected with the fixing plate 21 in a sliding manner.

Wherein the feeding assembly 4 comprises a first bevel gear 41, a mounting box 42, a first transmission rod 43, a second servo motor 44, a first heat-dissipating seam 45, a limiting rod 46, a second bevel gear 47, a second transmission rod 48, a feeding plate 49, a second screw rod 410, a feeding box 411 and a second feeding groove 412, the mounting box 42 is fixedly mounted at the top of the bottom plate 1 and below the first feeding groove 5, the second servo motor 44 is fixedly mounted at one side of the inner wall of the mounting box 42, the first transmission rod 43 is fixedly mounted at the output end of the second servo motor 44, the first bevel gear 41 is fixedly mounted at one end of the first transmission rod 43 far away from the second servo motor 44, the second transmission rod 48 is rotatably connected to the top of the inner wall of the mounting box 42, the second bevel gear 47 is fixedly mounted at the bottom of the second transmission rod 48, the first bevel gear 41 is meshed with the second bevel gear 47, the feeding box 411 is fixedly mounted at the top of the mounting box 42, go up the inside one side of workbin 411 and rotate and be connected with second lead screw 410, the one end that second bevel gear 47 was kept away from to second dowel steel 48 extends to inside and with second lead screw 410 fixed connection of workbin 411, the inside one side fixed mounting who just keeps away from second lead screw 410 of workbin 411 has gag lever post 46, sliding connection has last flitch 49 between the inner wall of workbin 411, go up inside one side and the second lead screw 410 threaded connection of flitch 49, go up inside one side and the gag lever post 46 sliding connection of keeping away from second lead screw 410 of flitch 49, go up the top of workbin 411 and be located the first below of going up silo 5 and seted up silo 412 on the second, the top and the fixed plate 21 fixed connection of workbin 411, through setting up material loading subassembly 4 automatic feeding, be favorable to improving the operating efficiency.

Wherein, the transportation component 7 comprises a positioning block 71, an electric telescopic rod 72, a third servo motor 73, a second connecting block 74, a clamping block 75, a mounting groove 76, a third electromagnet 77, a clamping box 78, a bidirectional screw rod 79, a second cylinder 710, a mounting block 711, a first connecting plate 712 and a second anti-skid pad 713, the bottom of the sliding block 12 is fixedly provided with the positioning block 71, the bottom of the positioning block 71 is fixedly provided with the electric telescopic rod 72, the bottom of the electric telescopic rod 72 is fixedly provided with the first connecting plate 712, both ends of the bottom of the first connecting plate 712 are fixedly provided with the mounting blocks 711, the clamping box 78 is fixedly arranged between the bottoms of the two mounting blocks 711, the top of the clamping box 78 is fixedly provided with the second cylinder 710, a piston rod of the second cylinder 710 extends to the bottom of the clamping box 78 and is fixedly provided with the third electromagnet 77, and the bidirectional screw rod 79 is rotatably, two second connecting blocks 74 of outside threaded connection of two-way lead screw 79, two second connecting blocks 74 all with centre gripping box 78 sliding connection, mounting groove 76 has been seted up to the bottom of centre gripping box 78, the inside sliding connection of mounting groove 76 has two grip blocks 75, the equal fixed mounting in one side that two grip blocks 75 are close to mutually has second slipmat 713, the top and the second connecting block 74 fixed connection of grip block 75, the outside fixed mounting of centre gripping box 78 has third servo motor 73, third servo motor 73's output extends to centre gripping box 78 inside and with two-way lead screw 79 fixed connection, move the forging and pressing piece that can be better through setting up transportation assembly 7, be favorable to improving the removal efficiency.

Wherein, the forging and pressing component 15 comprises a first limit block 151, a first limit groove 152, a first limit plate 153, a third cylinder 154, a reinforcing sheet 155, a pressing plate 156 and a second mounting plate 157, two second mounting plates 157 are fixedly mounted at the top of the fixing plate 21 and between the first feeding groove 5 and the feeding groove 18, a first limit plate 153 is fixedly mounted between the tops of the two second mounting plates 157, a third cylinder 154 is fixedly mounted at the top of the first limit plate 153, a piston rod of the third cylinder 154 extends to the bottom of the first limit plate 153 and is fixedly mounted with the reinforcing sheet 155, the pressing plate 156 is fixedly mounted at the bottom of the reinforcing sheet 155, the first limit grooves 152 are respectively formed at the adjacent sides of the two second mounting plates 157, the first limit blocks 151 are slidably connected inside the two first limit grooves 152, the adjacent sides of the two first limit blocks 151 are fixedly connected with the pressing plate 156, the forging and pressing component 15 can be rapidly forged and pressed, so as to improve the processing quality of the vice.

Wherein, the cleaning assembly 22 comprises a cleaning box 2201, a cleaning bar 2202, a fourth servo motor 2203, a second limit groove 2204, a second limit block 2205, an auxiliary wheel 2206, a third heat dissipation seam 2207, a fourth mounting plate 2208, a fourth cylinder 2209, a second limit plate 2210 and a fifth mounting plate 2211, two fifth mounting plates 2211 are fixedly arranged at the top of the fixing plate 21 and positioned between the first feeding groove 5 and the discharging groove 18, a second limit plate 2210 is fixedly arranged between the tops of the two fifth mounting plates 2211, a fourth cylinder 2209 is fixedly arranged at the top of the second limit plate 2209, a piston rod of the fourth cylinder 2210 extends to the bottom of the second limit plate 2210 and is fixedly provided with the cleaning box 2201, a fourth servo motor 2203 is fixedly arranged at the bottom of the inner wall of the cleaning box 2201, third heat dissipation seams 2207 are equidistantly arranged at one side of the top of the cleaning box 2201, an output end of the fourth servo motor 2203 extends to the outer side of the cleaning box 2201 and is fixedly provided with the fourth mounting plate 8, cleaning strips 2202 are installed at the bottom of the fourth mounting plate 2208 in an equal distance mode, three auxiliary wheels 2206 are installed at the top of the fourth mounting plate 2208 in an equal distance mode, the three auxiliary wheels 2206 are all in rolling connection with the bottom of the cleaning box 2201, a second limiting groove 2204 is formed in one side, close to the two fifth mounting plates 2211, of the two second limiting grooves 2204, a second limiting block 2205 is connected to the inner portion of the two second limiting grooves 2204 in a sliding mode, one side, close to the two second limiting blocks 2205, of the two second limiting blocks 2201 is fixedly connected with the cleaning box 2201, and debris on the surface of the forging part is removed through the cleaning assembly 22.

Wherein the blanking assembly 23 comprises a first blanking plate 231, a fifth servo motor 232 and a driving roller 233, the automatic feeding device comprises a conveying belt 234, second blanking plates 235 and driven rollers 236, two first blanking plates 231 are fixedly mounted at the bottom of the fixing plate 21 and at one end far away from the first feeding groove 5, a driving roller 233 is rotatably connected between one sides, close to each other, of the two first blanking plates 231, a fifth servo motor 232 is fixedly mounted at one side, far away from the driving roller 233, of each first blanking plate 231, an output end of each fifth servo motor 232 extends to the inner side of each first blanking plate 231 and is fixedly connected with the driving roller 233, two second blanking plates 235 are fixedly mounted at the top of the bottom plate 1 and at one end far away from the mounting box 42, a driven roller 236 is rotatably connected between one sides, close to each other, of the two second blanking plates 235, the driving roller 233 is in transmission connection with the driven rollers 236 through the conveying belt 234, and automatic.

Wherein, the top of fixed plate 21 just is located the below of clamp plate 156 and inlays and installs second electro-magnet 27, can be better carry on spacingly to the forging press piece through setting up second electro-magnet 27.

Wherein, the equal fixed mounting in four corners of bottom plate 1 bottom has supporting leg 2, and the equal fixed mounting in bottom of four supporting legs 2 has first slipmat 3, is favorable to improving the overall stability of device through supporting leg 2 and first slipmat 3.

The second servo motor 44, the electric telescopic rod 72, the third servo motor 73, the third electromagnet 77, the second air cylinder 710, the first servo motor 10, the third air cylinder 154, the fourth servo motor 2203, the fourth air cylinder 2209, the fifth servo motor 232, the first air cylinder 25, the first electromagnet 26 and the second electromagnet 27 are all electrically connected with the PLC controller 19, and the device is controlled to operate by the PLC controller 19.

A use method of a forging device for hardware machining comprises the following steps:

s1, firstly, placing the device at a proper position, then electrifying the device, placing the material to be forged on the top of the feeding plate 49 through the feeding box 411, controlling the second servo motor 44 to be started through the PLC 19, driving the first bevel gear 41 and the second bevel gear 47 to rotate, thereby enabling the second screw rod 410 to rotate, driving the feeding plate 49 to move upwards through the cooperation of the limiting rod 46 and the feeding plate 49, moving the forged piece to the top of the fixed plate 21 through the cooperation of the second feeding groove 412 and the first feeding groove 5, driving the first connecting plate 712 to move downwards to the top of the forged piece through the electric telescopic rod 72, driving the bidirectional screw rod 79 to rotate by the third servo motor 73, thereby enabling the second connecting block 74 and the clamping block 75 to move, clamping the forged piece, fixing the forged piece through the second anti-skid pad 713, driving the third electromagnet 77 to move to the top of the forged piece after clamping is completed, further fixing the forged piece, wherein the first servo motor 10 drives the first screw rod 13 to rotate so as to drive the forged piece to move;

s2, driving the bidirectional screw rod 79 to rotate by the third servo motor 73, placing the forged piece on the top of the fixed plate 21, driving the first electromagnet 26 to move by the first cylinder 25 so that the forged piece moves to the top of the second electromagnet 27, opening the second electromagnet 27 to fix the forged piece, driving the pressing plate 156 to move downwards by the third cylinder 154, limiting the position of the pressing plate 156 by the first limiting block 151 and the first limiting groove 152 in a matching manner, forging and pressing the forged piece by the pressing plate 156, and driving the first electromagnet 26 to move by the first cylinder 25 so that the forged piece moves below the cleaning bar 2202;

s3, driving the cleaning box 2201 to move downwards by the fourth cylinder 2209, driving the fourth mounting plate 2208 and the cleaning bar 2202 to rotate by the fourth servo motor 2203 to clean the surface debris of the forged piece, limiting the position of the cleaning box 2201 by the cooperation of the second limiting groove 2204 and the second limiting block 2205, limiting the position of the fourth mounting plate 2208 by arranging the auxiliary wheel 2206, and driving the first electromagnet 26 to move by the first cylinder 25 after cleaning is finished, so that the forged piece can move to the lower part of the transportation component 7;

s4, moving the forged piece to the top of the conveying belt 234 through the blanking groove 18 by the conveying assembly 7, driving the driving roller 233 to rotate by the fifth servo motor 232, driving the driven roller 236 to rotate by the conveying belt 234, conveying the machined forged piece, and repeating the operations to complete continuous automatic forging and pressing operation.

While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.