阅读说明：本技术 用于管的轨道切割和校准的设备 (Apparatus for orbital cutting and calibration of tubes ) 是由 克里斯蒂安·瓦尔瑟奇 于 2020-02-26 设计创作，主要内容包括：描述了一种用于管(T)的轨道切割和校准的设备(14),其包括：具有中心孔(20)的转子(18),待切割的管(T)可通过该中心孔沿其纵向轴线移动,转子(18)可被驱动以围绕第一旋转轴线(x1)旋转,该第一旋转轴线在使用中与进给到设备(14)的管(T)的纵向轴线一致；切割装置(22,24),其包括安装成可在转子(18)上径向移动的第一支撑体(22)和由第一支撑体(22)承载的切割工具(24)；以及校准装置(34,36),其包括安装成可在转子(18)上径向移动的第二支撑体(34)和由第二支撑体(34)承载的校准工具(36)。(Described is a device (14) for orbital cutting and calibration of a tube (T), comprising: a rotor (18) having a central bore (20) through which a pipe (T) to be cut can be moved along its longitudinal axis, the rotor (18) being drivable to rotate about a first axis of rotation (x1) which, in use, coincides with the longitudinal axis of the pipe (T) fed to the apparatus (14); a cutting device (22, 24) comprising a first support (22) mounted so as to be radially movable on the rotor (18) and a cutting tool (24) carried by the first support (22); and a calibration device (34, 36) comprising a second support (34) mounted so as to be radially movable on the rotor (18) and a calibration tool (36) carried by the second support (34).)

1. An apparatus for orbital cutting and calibration of tubes (T), comprising:

a rotor (18) having a central bore (20) through which a pipe (T) to be cut can move along its longitudinal axis, the rotor (18) being drivable to rotate about a first axis of rotation (x1) coinciding, in use, with the longitudinal axis of the pipe (T) supplied to the apparatus (14);

a cutting device (22, 24) comprising a first support (22) mounted on the rotor (18) so as to be radially movable and a cutting tool (24) carried by the first support (22); and

-a calibration device (34, 36) comprising a second support (34) mounted on the rotor (18) so as to be radially movable thereon, and a calibration tool (36) carried by the second support (34);

the device is characterized in that the calibration tool (36) is movable outwards in a radial direction to effect an expansion of the inner diameter of a section (P) of the pipe (T).

2. Apparatus as claimed in claim 1, wherein said first support (22) and second support (34) are independent of each other and are both mounted on said rotor (18) so as to be movable along the same radial direction (y).

3. Apparatus according to claim 2, comprising a single drive device (32) paired with both said first support (22) and said second support (34) so as to drive said first support (22) and second support (34) in a symmetrical manner with respect to said first rotation axis (x1) along said radial direction (y).

4. Apparatus according to claim 2, comprising first drive means paired with said first support (22) to drive the movement of said first support (22) along said radial direction (y), and second drive means paired with said second support (34) to drive the movement of said second support (34) along said radial direction (y) independently of said first support (22).

5. Apparatus according to claim 1, wherein said first support (22) and second support (34) are formed by a single support carrying both a cutting tool (24) and a calibration tool (36).

6. Apparatus as claimed in any one of the preceding claims, wherein said cutting tool (24) is formed by a roller mounted on said first support (22) so as to be freely rotatable about a second axis of rotation (x2) parallel to said first axis of rotation (x1), and having a circumferential cutting edge.

7. Apparatus as claimed in any one of the preceding claims, wherein said calibration tool (36) is configured to widen a section (P) of said pipe (T) by plastic deformation.

8. Apparatus according to any one of claims 1 to 6, wherein said calibration tool (36) is provided with a cutting edge suitably shaped to widen said segment (P) of said pipe (T) by chip removal.

9. Machine for working tubes (T), in particular for straightening and cutting tubes from coils, comprising a device for the orbital cutting and calibration of tubes according to any one of the preceding claims.

10. The machine of claim 9, configured to perform the steps of:

-cutting a pipe section (P) from a pipe (T) by means of a cutting tool (24) with rotation of the rotor (18);

axially moving the pipe section (P) away from the remainder of the pipe (T);

radially displacing a calibration tool (36) towards the longitudinal axis of the tube (T) until it reaches a predetermined position within the radial dimension of the tube (T);

axially moving the pipe section (P) towards a calibration tool (36);

-moving a calibration tool (36) radially outwards to produce an enlargement of the inner diameter of the pipe section (P) upon rotation of the rotor (18).

Technical Field

The present invention relates to an apparatus for orbital cutting of tubes and for calibrating the tubes themselves after cutting.

Background

The so-called orbital cutting process is known for cutting tubes with a circular cross section, for example tubes subjected to bending on a tube bender or to end deformation on a tube end former.

Orbital cutting of circular cross-section tubes is a chipless removal operation performed by operating a circular cutter (commonly referred to as a cutting roller) to make multiple revolutions around the tube, progressively scoring the tube to allow separation of the tube segments from the starting rod or coil. The pipe section is thus separated from the rod or coil in one of the following known ways:

-a through cut according to which the cutting roller progressively scores the pipe to pass completely through its thickness;

scoring and breaking, whereby the cutting roller progressively scores the tube without passing through its thickness, and the separation of the tube segments is carried out by the action of a tension applied during or immediately after the advance of the cutting roller; and

scoring and snapping, according to which the cutting roller progressively scores the tube without passing through its thickness, and separates the tube segments by flexing.

Figure 1 of the accompanying drawings shows an example of a known line for feeding and cutting tubes, comprising a feeding unit 10 for feeding a tube T (possibly originating from a coil of tube that is turned and straightened), a gripping unit 12 for gripping the tube T, a cutting unit 14 for orbital cutting of the tube T and a breaking unit 16 for breaking a section of the tube T after being cut by the cutting unit 14. The breaking unit 16 may also be absent or not used if the separation of the pipe sections is carried out by the through-cutting method described above.

The cutting unit 14 is shown in detail in fig. 2 and 3 of the drawings, wherein fig. 3 shows a detail a of fig. 2 on an enlarged scale.

Referring to fig. 2 and 3, the cutting unit 14 includes a rotor 18 having a central bore 20 through which a tube T for cutting passes. The rotor 18 is fitted with a support 22 carrying a cutting roller 24. The rotor 18 is driven in rotation, for example by a gear motor unit comprising an electric motor 26, about a first axis of rotation x1 coinciding with the longitudinal axis of the tube T. The support body 22 is movable in a radial direction (indicated by y) with respect to the rotor 18. The cutting roller 24 is freely rotatable with respect to the support body 22 about a second axis of rotation x2 parallel to the first axis of rotation x 1.

Referring to fig. 4 to 7 of the drawings, the process of cutting the tube T by means of a cutting unit, such as the one shown in fig. 2 and 3, is carried out according to the following steps (for simplicity, consider a through-cutting technique for separating a tube segment from a tube rod fed by the feeding unit 10).

First (fig. 4), the tube T is moved axially (i.e. in the direction of the longitudinal axis of the tube, which coincides with the axis of rotation x1 of the rotor 18, as described above) until the portion of the tube T to be cut is located at the cutting roller 24.

At this point (fig. 5), the cutting roller 24 is moved into contact with the surface of the pipe T, causing the support body 22 to translate radially towards the longitudinal axis of the pipe T, and the rotor 18 is driven in rotation about the first axis of rotation x1, so that the cutting roller 24 makes a series of rotations about the pipe T.

As shown in fig. 6, during the rotary movement of the rotor 18, the support body 22 and the cutting roller 24 carried thereby are translated radially towards the longitudinal axis of the tube T, so that the cutting roller 24 produces a circumferential groove C progressively deeper over the thickness of the tube until it causes the separation of the tube segments (denoted by P).

Finally, as shown in fig. 7, the rotation of the rotor 18 is interrupted and the cutting roller 24 returns to the radial starting position, away from the surface of the tube T.

The orbital cutting process suffers from the disadvantage that the thrust of the cutting roller inwards from the outside of the tube produces a displacement of the material in a radial direction towards the inside of the tube, resulting in a reduction of the internal diameter of the tube. In addition to the reduction of the inner diameter of the pipe due to the reduction of the outer diameter of the pipe, the reduction of the inner diameter of the pipe due to the formation of burrs must be considered.

The reduction of the internal diameter of the tube is a negative effect of the cutting, since it may affect the subsequent operations on the tube, in particular any bending of the tube using the core (the reduction of the internal diameter of the tube in the area around the cut requires the use of a core having a diameter smaller than that of the tube, with the consequent risk of bending defects), and since it may affect the properties of the final product.

The extent to which the internal diameter of the tube decreases as a result of the orbital cut is closely related to a number of factors, which are related to the geometry of the tool (such as size, rake angle, sharpness-however, the latter tends to decrease with use), to cutting parameters (such as penetration rate) and to the mechanical and metallurgical properties of the tube being processed.

Due to many factors involved, it is not always possible to keep the reduction of the inner diameter of the tube within an acceptable range during operation.

It is therefore known to perform, after the cutting of the rail, in a specific unit arranged downstream of the cutting unit, a calibration operation on the cut pipe section to bring the internal diameter of the pipe back to the nominal value. The calibration operation may include, for example, a trimming or deburring operation.

However, this solution is not optimal because it increases the cost, size and complexity of the installation, because it requires the provision of specific handling units, because the tubes must be correctly handled between the cutting unit and the calibration unit, and because it requires the waste material resulting from the calibration operation to be properly disposed of. Furthermore, the performance of such additional operations involves an increase in cycle time, which is therefore detrimental to the productivity of the tube processing plant (for example bending).

It is also known to perform calibration operations according to the so-called "push" technique, i.e. using a special punch positioned coaxially with respect to the tube and pushed into the tube by a certain distance (for example a few millimetres), so as to achieve a calibrated enlargement of the internal diameter of the tube. Although some negative effects of alignment are overcome by way of trimming (squaring), a disadvantage of push alignment is that the burr is allowed to move within the tube, which can cause problems in subsequent processing steps of the tube or in the end use of the tube itself.

Disclosure of Invention

It is therefore an object of the present invention to provide a device for orbital cutting of tubes and calibration thereof after cutting, which is not affected by the drawbacks of the prior art described above.

This and other objects are fully achieved according to the present invention by a device having the features defined in the appended independent claim 1.

Advantageous embodiments of the invention are defined in the dependent claims, the content of which shall be understood as an integral part of the following description.

Briefly, the invention is based on the idea of producing a device for cutting and calibrating a tube, comprising:

a rotor having a central bore through which a pipe to be cut is to be moved, the rotor being drivable to rotate about a first axis of rotation;

a cutting device comprising a first support mounted so as to be radially movable on a rotor, and a cutting tool carried by said first support; and

a calibration device comprising a second support mounted so as to be radially movable on the rotor and a calibration tool carried by said second support;

wherein the calibration tool is movable radially outwardly to enlarge the inner diameter of the pipe section.

Due to the fact that the apparatus comprises cutting means and calibration means mounted on the same rotor, the use of an additional processing unit downstream of the cutting unit to perform tube calibration after cutting is avoided, thus avoiding all the aforementioned drawbacks associated with the presence of such an additional processing unit. Furthermore, since the calibration tool is mounted on a support that is radially movable relative to the rotor (and thus relative to the pipe being machined), the calibration of the pipe is performed by radial movement of the tool relative to the pipe, rather than axial movement (i.e., direct movement along the longitudinal axis of the pipe) as occurs in push calibration, thus avoiding the disadvantages of moving burrs within the pipe that are typical of push calibration.

Preferably, the first and second supports are different bodies and are both mounted on the rotor such that they can move in the same radial direction. However, alternatively, a single support carrying both the cutting tool and the calibration tool may be provided.

According to one embodiment, in order to drive the radial movement of the first and second supports (and therefore of the cutting tool and of the calibration tool) with respect to the rotor (and therefore with respect to the tube), the apparatus comprises a single drive device paired with the first and second supports to control the radial movement of said supports symmetrically with respect to the axis of rotation of the rotor (i.e. with respect to the longitudinal axis of the tube). Alternatively, a first drive and a second drive may be provided, each drive being paired with a respective support body, such that the radial movements of the first and second support bodies may be driven independently of each other.

Preferably, the cutting tool is formed by a roller mounted on said first support so as to be freely rotatable about a second axis of rotation parallel to said first axis of rotation and having a circumferential cutting edge.

As far as the calibration tool is concerned, it may be configured to enlarge the tube by plastic deformation or alternatively by chip removal. In the second case, the calibration tool will be fitted with cutting edges suitably shaped for machining the free end of the tube.

Another subject of the invention as claimed in claim 9 is a machine for working tubes, such as for straightening and cutting tubes coming from coils, comprising a device for cutting and calibrating tubes having the aforementioned features.

According to one embodiment, the machine is configured to perform the steps of:

cutting a pipe section from the pipe by a cutting tool with the rotor rotating;

moving the tube segment axially away from the remainder of the tube;

moving the calibration tool radially towards the longitudinal axis of the tube until it reaches a predetermined position within the radial dimension of the tube;

moving the tube segment axially towards the calibration tool;

as the rotor rotates, the calibration tool is moved radially outward to expand the inner diameter of the pipe section.

Drawings

Other features and advantages of the present invention will become more apparent from the following detailed description, which is provided by way of non-limiting example only, with reference to the accompanying drawings, in which:

figure 1 is a perspective view showing a line for feeding and cutting tubes according to the prior art;

FIG. 2 is a perspective view of a cutting unit showing the feed and cut line of FIG. 1;

fig. 3 shows detail a of fig. 2 on an enlarged scale;

fig. 4 to 7 show in sequence some steps in the process of cutting a pipe using the cutting unit of fig. 2 and 3;

FIG. 8 is a perspective view of an apparatus for cutting pipes and calibrating them after cutting according to an embodiment of the present invention;

FIG. 9 is a perspective view showing in detail the cutting means and the calibration means of the apparatus of FIG. 8; and

fig. 10 to 16 show in sequence some steps of a process for calibrating a tube using the apparatus of fig. 8.

Detailed Description

Referring first to fig. 8 and 9, in which parts and elements identical to or corresponding to those of fig. 1 to 7 (prior art) are given the same reference numerals, a cutting and calibration apparatus (hereinafter simply referred to as "apparatus" for convenience) is generally designated 14, which is adapted to perform, in sequence, the cutting of a pipe T and the calibration of a pipe section P so cut, so as to bring the internal diameter of the pipe section P back to its initial value (nominal diameter).

The apparatus 14 comprises a rotor 18 having a central hole 20 through which the tube T to be cut is moved along its longitudinal axis by a feeding unit (not shown here, but of a type known per se, see for example the feeding unit 10 in fig. 1). The rotor 18 is supported for rotation about a first axis of rotation x1 coincident with the longitudinal axis of the tube T. The apparatus 14 further comprises a first drive means 26 (e.g. an electric gear motor) to drive the rotor 18 in rotation about a first axis of rotation x 1.

The rotor 18 is fitted with a support body 22 carrying a cutting tool 24. The cutting tool 24 is configured, for example, as a roller with sharp circumferential edges. The cutting tool 24 is freely rotatable with respect to the support body 22 about a second axis of rotation x2 parallel to the first axis of rotation x 1.

The support body 22 is movable in the radial direction y relative to the rotor 18. In this respect, the support body 22 is, for example, rigidly connected to a slide 28, which slide 28 is slidably mounted in a slot 30 of the rotor 18 extending in the radial direction y. A second drive means 32 (for example an electric gear motor) is paired with the support body 22, or more precisely with the slide 28, to drive the translational movement of the slide 28 and, consequently, of the support body 22 along the radial direction y.

According to the invention, in addition to the cutting means formed by the cutting tool 24 and its support 22, the apparatus 14 also comprises calibration means comprising a support 34 and a calibration tool 36 carried by the support 34.

The support 34 is mounted radially movably on the rotor 18, preferably along the same radial direction y along which the support 22 carrying the cutting tool 24 is movable. Preferably, the support 34 is rigidly connected to the slide 38. The slide 38 is slidably mounted in a slot 40 of the rotor 18. The slot 40 extends in a radial direction y on the opposite side to the slot 30 with respect to the rotation axis x1 of the rotor 18.

The support body 34, or more precisely the slide 38, is also paired with drive means to drive the translational movement of the slide 38 and therefore of the support body 34 along the radial direction y. Preferably, the slide 38 is driven by the same drive means 32 that also drives the slide 28, so that the two slides 28 and 38 and the associated supporting bodies 22 and 34 move with them exactly symmetrically with respect to the rotation axis x1 of the rotor 18, i.e. with respect to the longitudinal axis of the tube T.

The tube T is cut using the cutting tool 24 in the same manner as explained above with reference to the prior art (see fig. 4 to 7 and the associated description).

With reference to fig. 10 to 16, a possible way of carrying out an operation of calibrating a newly cut pipe section with the apparatus according to the invention, as described for restoring the internal diameter of the pipe section at the cutting zone to the initial value (nominal diameter), in order to compensate for the effect of reducing the internal diameter of the pipe resulting from the cutting operation, will now be described.

When the calibration tool 36 is in the general starting position (fig. 10) and after having moved axially (by means of a special breaking unit, if necessary) the newly cut pipe section P away from the rest of the pipe stick T (fig. 11), the pipe T is retracted by means of a feed unit (not shown here) to emerge from the axial dimension of the cutting and calibration device (fig. 12).

At this point, as shown in FIG. 13, the calibration tool 36 is moved radially toward the longitudinal axis of the tube until it reaches a predetermined position. In the example shown, only one drive unit for both the cutting device and the calibration device is provided, so that the cutting tool 24 is also moved in the radial direction towards the longitudinal axis of the tube, but in the case of two independently moving tools, the cutting tool can of course remain stationary in the starting position, since it is not intervening during the calibration operation.

Subsequently, the pipe segment P is moved axially towards the calibration tool 36 until it reaches a position for operating the tool (fig. 14).

At this point, the rotor 18 is made to rotate (possibly with a speed different from that used during the actual calibration operation, even though the rotor may remain continuously rotating in the preceding steps described above), while the calibration tool 36 is suitably moved outwards in the radial direction to a predetermined position (or with a predetermined force) in order to produce the necessary enlargement of the internal diameter of the pipe section P (fig. 15). As mentioned before, the calibration tool 36 may be arranged to perform the calibration by plastic deformation of the tube, as in the example shown here, or alternatively it may be arranged to perform the calibration by chip removal.

Finally, as shown in fig. 16, once the calibration operation is completed, the newly machined pipe section is unloaded and the calibration tool 36 is moved radially outward beyond the radial dimension of the pipe T until it reaches the starting position.

As is evident from the description given above, with the device according to the invention, it is possible to carry out the calibration operation immediately after cutting the tube, thus reducing the cycle time to a minimum. In fact, it is no longer necessary to transfer the newly cut pipe section to another work station dedicated to calibrating the pipe. Furthermore, the integration of the calibration tool and the cutting tool in the same device greatly simplifies the installation and reduces the manufacturing costs and space requirements.

Naturally, without altering the principle of the invention, the details of embodiment and implementation may vary widely with respect to those described and illustrated purely by way of non-limiting example, without thereby departing from the scope of the invention as defined in the appended claims.