阅读说明：本技术 一种用于高温粥的生产装置及生产方法 (Production device and production method for high-temperature porridge ) 是由 段友江 宋浩龙 段乾 王乃祥 张红 于 2020-12-25 设计创作，主要内容包括：本发明公开了一种用于高温粥的生产装置及生产方法,它包括高温压力罐和储水罐；高温压力罐和储水罐内的底部分别设有蒸汽加热管；储水罐设置在高温压力罐的上方,且储水罐通过进水管和回水管与高温压力罐连通；高温压力罐的内腔中设有滚筒；滚筒与传动轮传动连接；滚筒内设有轨道；滚筒的内径处设有支撑筋板；滚筒的筒壁处设有串流孔。本发明是将原料与水先灌装入杯,将粥杯放入货车上码垛好再推入高温压力罐,利用热水对食物进行加热。粮食经检验合格后通过挑拣、清洗、晾晒、混料、灌装、高温杀菌加工制作而成,生米经高温压力罐高温杀菌,及保留了粮食的原香味感,又能充分杀菌,不仅口感好而且保质期长。(The invention discloses a production device and a production method for high-temperature porridge, which comprise a high-temperature pressure tank and a water storage tank; the bottoms of the high-temperature pressure tank and the water storage tank are respectively provided with a steam heating pipe; the water storage tank is arranged above the high-temperature pressure tank and is communicated with the high-temperature pressure tank through a water inlet pipe and a water return pipe; a roller is arranged in the inner cavity of the high-temperature pressure tank; the roller is in transmission connection with the transmission wheel; a track is arranged in the roller; a supporting rib plate is arranged at the inner diameter of the roller; the wall of the roller is provided with a serial flow hole. The invention fills the raw materials and water into a cup, puts the porridge cup on a truck, stacks the porridge cup, pushes the porridge cup into a high-temperature pressure tank, and heats food by using hot water. The grain is inspected to be qualified and then is processed and manufactured through picking, cleaning, airing, mixing, filling and high-temperature sterilization, the raw rice is sterilized at high temperature by a high-temperature pressure tank, the original flavor of the grain is kept, the raw rice can be sufficiently sterilized, and the grain has good taste and long quality guarantee period.)

1. A production device for high-temperature porridge is characterized in that: it comprises a high-temperature pressure tank and a water storage tank; the bottoms of the high-temperature pressure tank and the water storage tank are respectively provided with a steam heating pipe, and the steam heating pipes are respectively communicated with a steam generator through pipelines; exhaust pipes are respectively arranged at the top ends of the high-temperature pressure tank and the water storage tank;

the water storage tank is arranged above the high-temperature pressure tank and is communicated with the high-temperature pressure tank through a water inlet pipe and a water return pipe;

one end of the high-temperature pressure tank is provided with a bin gate; a roller is arranged in the inner cavity of the high-temperature pressure tank; the roller is in transmission connection with a transmission wheel arranged in the high-temperature pressure tank; a track for supporting the truck is arranged in the roller; a plurality of supporting rib plates are arranged at the inner diameter of the roller, and the supporting rib plates are matched with the contour of the truck; and a plurality of serial flow holes are formed in the wall of the roller.

2. A production method of high-temperature porridge is characterized by comprising the following steps: the method comprises the following steps:

1) material picking and picking: picking raw materials, and picking out particles which are mildewed, rotten, damaged by worms and have incomplete particles;

2) washing rice: pouring the weighed grains into a rice washer for cleaning;

3) and airing rice: airing the washed rice on a table with holes, wherein the table is padded by a fine sand net to prevent the rice from scattering, the thickness of the aired rice is 8-10cm, the table is turned over every twenty minutes, and airing time is controlled according to seasons (airing for 2 hours in summer and airing for 3 hours in spring and winter); testing the central temperature of the dried rice, wherein the central temperature of the dried rice is 15-25 ℃, if the central temperature is high in summer and autumn, the dried rice is cooled by an electric fan until the dried rice is not adhered by being grabbed by hands;

4) mixing materials: adding the aired rice into a stirrer for stirring, stopping stirring for five minutes, checking the mixing uniformity, and putting the rice into a basket for production;

5) and boiling water to dissolve sugar: adding corresponding purified water according to the water consumption of each kettle of porridge; boiling water, adding white granulated sugar required by each porridge, stirring, slowly pouring the sugar into a pot, boiling for ten minutes, pumping the mixture into a water tank by a motor, and waiting for filling;

6) and filling and sealing: quantitatively filling the uniformly stirred grains in the step 4) according to different types of porridge, putting the grains into corresponding types of cups, and starting quantitative adjustment, wherein the quantitative upper and lower parts of each cup of porridge are not more than 0.5 g; putting the syrup prepared in the step 5) into a water tank of a filling machine, keeping the water temperature in a water storage barrel to be over 90 ℃ all the time, and filling the syrup into a cup by using a filling pump of the filling machine; then, the quilt is sealed and printed with corresponding date;

7) and picking up the porridge and placing the porridge in a basket: the cup after the film sealing in the step 6) is transferred to a porridge picking table, and is placed in a sterilization vehicle to be sterilized;

8) and high-temperature sterilization: pushing the sterilization vehicle in the step 7) into the high-temperature pressure tank 1, setting the sterilization temperature to be 123 ℃, sterilizing for 50 minutes under the pressure of 0.2Mpa, and starting sterilization;

9) and (3) porridge discharging: and opening the bin door of the high-temperature pressure tank, pulling out the sterilization vehicle, and warehousing the sterilization vehicle after metal detection, sorting and boxing.

Technical Field

The invention belongs to the technical field of food processing equipment, and particularly relates to a production device and a production method for high-temperature porridge.

Background

In the prior art, breakfast processing enterprises continuously research and develop new products to meet the dietary requirements of people, and the types of breakfast are various.

The porridge frequently drunk by breakfast has various tastes, is mostly cooked by directly heating a porridge pot when being cooked, and is respectively filled in cups for selling and eating, the quality guarantee period of the porridge is short, the porridge needs to be drunk on the same day, and the porridge can deteriorate in summer even after half a day. If the food is not eaten after being purchased, a certain amount of waste is caused.

In addition, some people often buy a plurality of cups for eating the next day for convenience, the food cannot go bad in winter when the temperature is low, and the food cannot be stored in summer, so that the food is inconvenient for people to eat.

Disclosure of Invention

The invention aims to solve the technical problems in the prior art and provide a production device and a production method for high-temperature porridge, so as to overcome the defects in the prior art.

In order to achieve the above object, the present invention provides a production apparatus for high temperature porridge, which comprises a high temperature pressure tank and a water storage tank; the bottoms of the high-temperature pressure tank and the water storage tank are respectively provided with a steam heating pipe, and the steam heating pipes are respectively communicated with a steam generator through pipelines; exhaust pipes are respectively arranged at the top ends of the high-temperature pressure tank and the water storage tank;

the water storage tank is arranged above the high-temperature pressure tank and is communicated with the high-temperature pressure tank through a water inlet pipe and a water return pipe;

one end of the high-temperature pressure tank is provided with a bin gate; a roller is arranged in the inner cavity of the high-temperature pressure tank; the roller is in transmission connection with a transmission wheel arranged in the high-temperature pressure tank; a track for supporting the truck is arranged in the roller; a plurality of supporting rib plates are arranged at the inner diameter of the roller, and the supporting rib plates are matched with the contour of the truck; and a plurality of serial flow holes are formed in the wall of the roller.

The invention also provides a production method of the high-temperature porridge, which comprises the following steps:

1) material picking and picking: picking raw materials, and picking out particles which are mildewed, rotten, damaged by worms and have incomplete particles;

2) washing rice: pouring the weighed grains into a rice washer for cleaning;

3) and airing rice: airing the washed rice on a table with holes, wherein the table is padded by a fine sand net to prevent the rice from scattering, the thickness of the aired rice is 8-10cm, the table is turned over every twenty minutes, and airing time is controlled according to seasons (airing for 2 hours in summer and airing for 3 hours in spring and winter); testing the central temperature of the dried rice, wherein the central temperature of the dried rice is 15-25 ℃, if the central temperature is high in summer and autumn, the dried rice is cooled by an electric fan until the dried rice is not adhered by being grabbed by hands;

4) mixing materials: adding the aired rice into a stirrer for stirring, stopping stirring for five minutes, checking the mixing uniformity, and putting the rice into a basket for production;

5) and boiling water to dissolve sugar: adding corresponding purified water according to the water consumption of each kettle of porridge; boiling water, adding white granulated sugar required by each porridge, stirring, slowly pouring the sugar into a pot, boiling for ten minutes, pumping the mixture into a water tank by a motor, and waiting for filling;

6) and filling and sealing: quantitatively filling the uniformly stirred grains in the step 4) according to different types of porridge, putting the grains into corresponding types of cups, and starting quantitative adjustment, wherein the quantitative upper and lower parts of each cup of porridge are not more than 0.5 g; putting the syrup prepared in the step 5) into a water tank of a filling machine, keeping the water temperature in a water storage barrel to be over 90 ℃ all the time, and filling the syrup into a cup by using a filling pump of the filling machine; then, the quilt is sealed and printed with corresponding date;

7) and picking up the porridge and placing the porridge in a basket: the cup after the film sealing in the step 6) is transferred to a porridge picking table, and is placed in a sterilization vehicle to be sterilized;

8) and high-temperature sterilization: pushing the sterilization vehicle in the step 7) into the high-temperature pressure tank, setting the sterilization temperature to be 123 ℃, sterilizing for 50 minutes under the pressure of 0.2Mpa, and starting sterilization;

9) and (3) porridge discharging: and opening the bin door of the high-temperature pressure tank, pulling out the sterilization vehicle, and warehousing the sterilization vehicle after metal detection, sorting and boxing.

The invention is different from the traditional porridge cooking mode, the traditional porridge cooking mode is that the raw materials and water are put into a porridge pot to be directly cooked and then filled, but the raw materials and the water are firstly filled into cups, the porridge cups are put on a truck to be stacked and then pushed into a high-temperature pressure tank, and the hot water is used for heating the food. The cup body is made of high-temperature-resistant plastic, so that the food can be stored for multiple days after being cooked into porridge, and the shelf life of the food is greatly prolonged.

The high-temperature porridge provided by the invention uses a traditional can manufacturing process as a reference, adopts a food-grade high-temperature resistant plastic cup body, is convenient to carry, has low raw material cost and can be recycled. The grain is inspected to be qualified and then is processed and manufactured through picking, cleaning, airing, mixing, filling and high-temperature sterilization, the raw rice is sterilized at high temperature in a high-temperature pressure tank (sterilization kettle), the original flavor of the grain is kept, the raw rice can be sufficiently sterilized, and the grain-containing high-temperature sterilization rice has good taste and long quality guarantee period.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a schematic view of the structure in the direction of a-a in fig. 1.

Fig. 3 is a schematic diagram of the changed state structure of fig. 2.

In the figure, the device comprises a high-temperature pressure tank 1, a water storage tank 3, a water inlet pipe 4, a pump station 5, a water return pipe 6, a driving wheel 7, a roller 8, a bin door 9, a supporting rib plate 10, an inner cavity 11, a track 12, a truck 13 and a serial flow hole.

Detailed Description

Referring to fig. 1 to 3, the present invention relates to a manufacturing apparatus for high temperature porridge, which includes a high temperature pressure tank 1 and a water storage tank 2; the bottoms of the high-temperature pressure tank 1 and the water storage tank 2 are respectively provided with a steam heating pipe, and the steam heating pipes are respectively communicated with a steam generator through pipelines; exhaust pipes are respectively arranged at the top ends of the high-temperature pressure tank 1 and the water storage tank 2;

the water storage tank 2 is arranged above the high-temperature pressure tank 1, and the water storage tank 2 is communicated with the high-temperature pressure tank 1 through a water inlet pipe 3 and a water return pipe 5;

one end of the high-temperature pressure tank 1 is provided with a bin gate 8; a roller 7 is arranged in an inner cavity 10 of the high-temperature pressure tank 1; the roller 7 is in transmission connection with a transmission wheel 6 arranged in the high-temperature pressure tank 1; a track 11 for supporting a truck 12 is arranged in the roller 7; a plurality of supporting rib plates 9 are arranged at the inner diameter of the roller 7, and the supporting rib plates 9 are matched with the contour of the truck 12; the drum wall of the drum 7 is provided with a plurality of serial flow holes 13.

The invention also provides a production method of the high-temperature porridge, which comprises the following steps:

1) material picking and picking: picking raw materials, and picking out particles which are mildewed, rotten, damaged by worms and have incomplete particles;

2) washing rice: pouring the weighed grains into a rice washer for cleaning;

3) and airing rice: airing the washed rice on a table with holes, wherein the table is padded by a fine sand net to prevent the rice from scattering, the thickness of the aired rice is 8-10cm, the table is turned over every twenty minutes, and airing time is controlled according to seasons (airing for 2 hours in summer and airing for 3 hours in spring and winter); testing the central temperature of the dried rice, wherein the central temperature of the dried rice is 15-25 ℃, if the central temperature is high in summer and autumn, the dried rice is cooled by an electric fan until the dried rice is not adhered by being grabbed by hands;

4) mixing materials: adding the aired rice into a stirrer for stirring, stopping stirring for five minutes, checking the mixing uniformity, and putting the rice into a basket for production;

5) and boiling water to dissolve sugar: adding corresponding purified water according to the water consumption of each kettle of porridge; boiling water, adding white granulated sugar required by each porridge, stirring, slowly pouring the sugar into a pot, boiling for ten minutes, pumping the mixture into a water tank by a motor, and waiting for filling;

6) and filling and sealing: quantitatively filling the uniformly stirred grains in the step 4) according to different types of porridge, putting the grains into corresponding types of cups, and starting quantitative adjustment, wherein the quantitative upper and lower parts of each cup of porridge are not more than 0.5 g; putting the syrup prepared in the step 5) into a water tank of a filling machine, keeping the water temperature in a water storage barrel to be over 90 ℃ all the time, and filling the syrup into a cup by using a filling pump of the filling machine; then, the quilt is sealed and printed with corresponding date;

7) and picking up the porridge and placing the porridge in a basket: the cup after the film sealing in the step 6) is transferred to a porridge picking table, and is placed in a sterilization vehicle to be sterilized;

8) and high-temperature sterilization: pushing the sterilization vehicle in the step 7) into the high-temperature pressure tank 1, setting the sterilization temperature to be 123 ℃, sterilizing for 50 minutes under the pressure of 0.2Mpa, and starting sterilization;

9) and (3) porridge discharging: and opening the bin door 8 of the high-temperature pressure tank 1, pulling out the sterilization vehicle, and warehousing the sterilization vehicle after metal detection, sorting and boxing.

The working principle is as follows:

the filled porridge cups are stacked on a truck and are put into the roller through the rail correspondingly from head to tail. Water in the water storage tank is heated by the steam heating pipe and then enters the high-temperature pressure tank through the water inlet pipe, water in the inner cavity of the high-temperature pressure tank enters the roller under the action of the series flow holes and directly contacts with the porridge cup, food in the porridge cup is heated to be cooked by high temperature, and the water temperature of the high-temperature pressure tank can reach 128 ℃. The drive wheel can drive the cylinder and carry out the rotation under drive motor's effect in the heating process, guarantees the heating that the congee cup can be even. The steam heating pipe in the high-temperature pressure tank can play the heating and heat preservation roles, and after the porridge cup is heated for about 40 minutes, the door is opened and the porridge cup is pulled out of the truck.

The invention is different from the traditional porridge cooking mode, the traditional porridge cooking mode is that the raw materials and water are put into a porridge pot to be directly cooked and then filled, but the raw materials and the water are firstly filled into cups, the porridge cups are put on a truck to be stacked and then pushed into a high-temperature pressure tank, and the hot water is used for heating the food. The cup body is made of high-temperature-resistant plastic, so that the food can be stored for multiple days after being cooked into porridge, and the shelf life of the food is greatly prolonged.

The high-temperature porridge provided by the invention uses a traditional can manufacturing process as a reference, adopts a food-grade high-temperature resistant plastic cup body, is convenient to carry, has low raw material cost and can be recycled. The grain is inspected to be qualified and then is processed and manufactured through picking, cleaning, airing, mixing, filling and high-temperature sterilization, the raw rice is sterilized at high temperature in a high-temperature pressure tank (sterilization kettle), the original flavor of the grain is kept, the raw rice can be sufficiently sterilized, and the grain-containing high-temperature sterilization rice has good taste and long quality guarantee period.