阅读说明：本技术 一种基于金属新材料加工的浇铸件冷凝装置 (Casting condensing equipment based on new material processing of metal ) 是由 袁泽奇 于 2020-07-08 设计创作，主要内容包括：本发明公开了一种基于金属新材料加工的浇铸件冷凝装置,涉及冷凝换热设备技术领域,解决了现有的冷凝装置,换热水管大都采用手动刷擦清洁外壁水垢,由于水箱或者罐体的内部空局促,不方便手动刷擦作业的问题。一种基于金属新材料加工的浇铸件冷凝装置,包括换热水箱和换热水管,所述换热水箱整体呈矩形结构,其前后侧壁的中间位置呈上下对应贯通焊接有一处循环水进管和一处循环水出管,且换热水箱的顶端锁紧盖装有一处盖板,此盖板上等距间隔排列设置有五处长条滑槽；所述盖板包括轨道杆,支撑框,半圆凸块和传动齿轮。本发明中前后八排换热水管之间的连接软管可以为换热水管提供后滑余量,使八排换热水管可以便捷后滑并上移取出进行维修换新。(The invention discloses a casting part condensing device based on new metal material processing, relates to the technical field of condensing heat exchange equipment, and solves the problems that in the existing condensing device, most of heat exchange water pipes are manually brushed to clean scale on the outer wall, and manual brushing operation is inconvenient due to the fact that the inside of a water tank or a tank body is empty. A casting piece condensing device based on new metal material processing comprises a heat exchange water tank and a heat exchange water pipe, wherein the heat exchange water tank is integrally rectangular, a circulating water inlet pipe and a circulating water outlet pipe are correspondingly welded in a vertically through mode at the middle positions of the front side wall and the rear side wall of the heat exchange water tank, a cover plate is arranged on a locking cover at the top end of the heat exchange water tank, and five long sliding grooves are arranged on the cover plate at equal intervals; the cover plate comprises a track rod, a supporting frame, a semicircular lug and a transmission gear. According to the invention, the connecting hose between the front and rear eight rows of heat exchange water pipes can provide backward slip allowance for the heat exchange water pipes, so that the eight rows of heat exchange water pipes can be conveniently and backward slipped and moved up to be taken out for maintenance and renewal.)

1. The utility model provides a casting condensing equipment based on new material processing of metal which characterized in that: the heat exchange water tank comprises a heat exchange water tank (1), a sliding supporting plate (4) and a heat exchange water pipe (5), wherein the heat exchange water tank (1) is integrally of a rectangular structure, the middle positions of the front side wall and the rear side wall of the heat exchange water tank are vertically and correspondingly welded with a circulating water inlet pipe (101) and a circulating water outlet pipe (102) in a penetrating manner, a cover plate (2) is arranged on a locking cover at the top end of the heat exchange water tank (1), and five long sliding grooves are arranged on the cover plate (2) at equal intervals; the cover plate (2) comprises track rods (201), a supporting frame (202), semicircular lugs (203) and a transmission gear (204), the left and right outer eaves of the cover plate (2) are symmetrically supported with two track rods (201), two rows of semicircular lugs (203) with equal intervals are symmetrically arranged on the inner sides of the two track rods (201), and the left side of the middle section of the cover plate (2) is rotatably supported with one transmission gear (204); a supporting frame (202) is supported and welded in the middle of the front half section of the cover plate (2), a motor (3) is installed at the top end of the supporting frame (202) in a locking mode, two synchronizing wheels (6) are symmetrically hung and inserted in the supporting frame (202) in a front-back rotating mode, and the synchronizing wheels (6) on the front side are in shaft connection transmission with the motor (3); five brush plates (7) are hung and welded at the bottoms of the two sliding supporting plates (4) at equal intervals, and the two rows of brush plates (7) are arranged in a row of long sliding chutes at the top end of the cover plate (2) in a left-right opposite sliding insertion manner; the top end of the front sliding supporting plate (4) is supported and welded with a transmission frame (8); the heat exchange water pipes (5) comprise short connecting pipes (501), square abutting blocks (502) and water distribution covers (503), the backs of the two water distribution covers (503) are respectively welded and communicated with four rows of sixteen heat exchange water pipes (5), the front rows and the rear rows of heat exchange water pipes (5) are in conduction connection through a middle water guide hose, the head ends of the two water distribution covers (503) are respectively welded and fixed with one square abutting block (502), and the two square abutting blocks (502) are respectively welded and communicated with one short connecting pipe (501).

2. The casting condensing device based on new metal material processing of claim 1, characterized in that: the sliding supporting plate (4) comprises a sliding sleeve (401), a rack (402) and a top wheel (403), the left end section and the right end section of the sliding supporting plate (4) at the front part and the rear part are both provided with two sliding sleeves (401) through spring pushing, the two sliding sleeves (401) are symmetrically inserted in a penetrating mode, the two top wheels (403) are symmetrically installed on the adjacent plate sections on the inner sides of the two sliding sleeves (401) in a downward supporting and rotating mode, and the bottoms of the two sliding supporting plates (4) are correspondingly supported and welded with the two racks (402) at the front part and the rear part in a corresponding.

3. The casting condensing device based on new metal material processing of claim 2, characterized in that: the sliding sleeves (401) at four positions are sleeved on the two track rods (201) correspondingly from left to right, and the two top wheels (403) are correspondingly in rolling contact with the two rows of semicircular lugs (203).

4. The device for condensing the casting parts based on the new metal material processing is characterized in that: the synchronous wheels (6) comprise shift rods (601), a synchronous belt is tightly sleeved between the two synchronous wheels (6), and one shift rod (601) which is supported downwards is fixedly sleeved on the synchronous belt in an inserting mode.

5. The casting condensing device based on new metal material processing of claim 1, characterized in that: a sliding groove is arranged on a top supporting plate of the transmission frame (8) in a penetrating mode, and the lower half section of the shifting rod (601) is inserted into the sliding groove in a penetrating mode.

6. The casting condensing device based on new metal material processing of claim 1, characterized in that: stainless steel wire brushes are locked and installed on the front surface and the back surface of each brush plate (7), and the two rows of brush plates (7) are inserted into the heat exchange water tank (1) in an extending mode and correspondingly sleeved on eight rows of heat exchange water pipes (5) which are vertically stacked in a front-back mode.

7. The casting condensing device based on new metal material processing of claim 1, characterized in that: the center positions of the front side wall and the rear side wall of the heat exchange water tank (1) are both provided with a prescription shallow groove in a concave manner, two prescription abutting blocks (502) are correspondingly inserted into the two prescription shallow grooves, and two short connecting pipes (501) penetrate through the front prescription shallow groove and the rear prescription shallow groove and are locked, tightened and positioned through nuts on the two short connecting pipes.

8. The casting condensing device based on new metal material processing of claim 1, characterized in that: the transmission gear (204) is clamped between the left and right racks (402), and the two racks (402) slide oppositely to be in contact and meshed with the transmission gear (204).

Technical Field

The invention relates to the technical field of condensation heat exchange equipment, in particular to a casting piece condensing device based on new metal material processing.

Background

Casting is one method of metal working. In the early stage of casting, liquid monomer or prepolymer is injected into a mold under normal pressure, and the monomer or prepolymer is polymerized and cured to form a product with the same shape as the inner cavity of the mold.

The mould is various moulds and tools for obtaining required products by injection molding, blow molding, extrusion, die casting or forging forming, smelting, stamping and other methods in industrial production. In short, a mold is a tool used to shape an article, the tool being made up of various parts, and different molds being made up of different parts. The processing of the appearance of an article is realized mainly through the change of the physical state of a formed material. The casting mold is called as an industrial female mold, and in a large metal mold, a cooling system such as water cooling and the like is required to help the casting to be cooled quickly so as to effectively prevent casting defects such as shrinkage porosity and the like of the casting and improve the product quality of the casting.

For example, patent number CN201120420915.X discloses a cooling device for casting, including inlet tube (4), outlet pipe (5) and coolant tank (8), the one end of inlet tube (4) and outlet pipe (5) all communicate with the joint in the cooling chamber of mould (2), the other end all communicates with coolant tank (8), cooling device still include cooling temperature controlling means, cooling temperature controlling means be connected with mould (2), also be connected with inlet tube (4) simultaneously. After the structure is adopted, the temperature in the die can be measured and displayed on the control panel through the thermocouple, the temperature and the time of adding water can be preset on the control panel, and the control panel controls the electromagnetic valve to control whether the water inlet pipe enters water or not, so that the cooling time and the cooling temperature can be ensured to be stable and accurate, and the casting quality of a casting finished product is ensured.

The more integrated through welding in the inside of water tank or jar body of current condensing equipment ubiquitous heat transfer water pipe, the removal that can not be convenient is maintained and is changed, and the heat transfer water pipe mostly adopts manual brush to wipe clean outer wall incrustation scale, because the empty office of the inside of water tank or jar body is short, inconvenient manual brush operation, the clean operation that causes the heat transfer water pipe is loaded down with trivial details unusually, wastes time and energy, and is clean thoroughly inadequately, clean effect not good enough problem.

Disclosure of Invention

The invention aims to provide a casting part condensing device based on new metal material processing, and aims to solve the problems that most of heat exchange water pipes in the background technology adopt manual brushing to clean scale on the outer wall, and manual brushing operation is inconvenient due to the fact that the inside of a water tank or a tank body is empty.

In order to achieve the purpose, the invention provides the following technical scheme: a casting piece condensing device based on new metal material processing comprises a heat exchange water tank, a sliding supporting plate and a heat exchange water pipe, wherein the whole heat exchange water tank is of a rectangular structure, the middle positions of the front side wall and the rear side wall of the heat exchange water tank are vertically and correspondingly welded with a circulating water inlet pipe and a circulating water outlet pipe in a through mode, a cover plate is arranged on a locking cover at the top end of the heat exchange water tank, and five long sliding grooves are arranged on the cover plate at equal intervals; the cover plate comprises track rods, a support frame, semicircular lugs and a transmission gear, two track rods are symmetrically supported at the left and right outer eaves of the cover plate, two rows of semicircular lugs at equal intervals are symmetrically arranged on the plate surfaces at the inner sides of the two track rods, and the transmission gear is rotatably supported at the left side of the middle section of the cover plate; a supporting frame is supported and welded in the middle of the front half section of the cover plate, a motor is installed at the top end of the supporting frame in a locking mode, two synchronizing wheels are symmetrically rotatably hung and inserted in the front and back of the supporting frame in a rotating mode, and the synchronizing wheels on the front side are in shaft connection transmission with the motor; five brush plates are hung and welded at the bottoms of the two sliding supporting plates at equal intervals, and the two rows of brush plates are arranged in a row of long sliding chutes at the top end of the cover plate in a left-right opposite sliding insertion manner; the top end of the front sliding supporting plate is supported and welded with a transmission frame; the heat exchange water pipes comprise short connecting pipes, square abutting blocks and water distribution covers, the backs of the two water distribution covers are welded and communicated with four rows of sixteen heat exchange water pipes, the front row of heat exchange water pipe and the rear row of heat exchange water pipe are in conduction connection through middle water guide hoses, the head ends of the two water distribution covers are welded and fixed with one square abutting block, and the two square abutting blocks are welded with one short connecting pipe in a communicating mode.

Preferably, the sliding supporting plate comprises a sliding sleeve, a rack and two top wheels, two sliding sleeves are symmetrically inserted into the left end section and the right end section of the front sliding supporting plate and the right end section of the rear sliding supporting plate through spring pushing, two top wheels are downwards supported, symmetrically and rotatably installed on adjacent plate sections on the inner sides of the two sliding sleeves, and the two racks are correspondingly supported and welded at the bottoms of the two sliding supporting plates in a front-back opposite left-right direction.

Preferably, the sliding sleeves at four positions are sleeved on the two track rods in a left-right corresponding manner, and the two top wheels are correspondingly in rolling contact with the two rows of semicircular lugs.

Preferably, the synchronizing wheel comprises a shifting rod, a synchronous belt is tightly sleeved between the two synchronizing wheels, and the shifting rod supported downwards is fixedly sleeved on the synchronous belt in a sleeved mode.

Preferably, a sliding groove is arranged on the top supporting plate of the transmission frame in a penetrating mode, and the lower half section of the driving lever is inserted into the sliding groove in a top penetrating mode.

Preferably, the front surface and the back surface of each brush plate are provided with stainless steel wire brushes in a locking manner, and the two rows of brush plates are inserted into the heat exchange water tank and correspondingly sleeved on the eight rows of vertically stacked heat exchange water pipes.

Preferably, the center positions of the front and rear side walls of the heat exchange water tank are both provided with a prescription shallow groove in a concave manner, the two prescription abutting blocks are correspondingly inserted into the two prescription shallow grooves, and the two short connecting pipes penetrate through the front and rear prescription shallow grooves and are locked, tightened and positioned through nuts on the two short connecting pipes.

Preferably, the transmission gear is clamped between the left and right racks, and the two racks slide oppositely and are in contact engagement with the transmission gear.

Compared with the prior art, the invention has the beneficial effects that:

1. the two brush plates are inserted into the heat exchange water tank in an extending mode, the heat exchange water pipe can be directly cleaned in a friction mode, the trouble of disassembling and taking out the heat exchange water pipe for cleaning is avoided, the heat exchange water pipe is more convenient, rapid and labor-saving to clean, and the heat exchange water tank has better practicability;

2. the two sliding support plates are used together in a face-to-face sliding fit mode with the rebounding pushing of the four sliding sleeve springs, the four pushing wheels can drive the two sliding support plates and the two rows of brush plates at the bottom to slide up and down in a reciprocating mode along with the wave fluctuation of the two rows of semicircular lugs, the two rows of brush plates can slide back and forth and can simultaneously perform up and down sliding friction, and the brushing actions in the front and back direction and the up and down direction are matched for use, so that better and more thorough scale cleaning can be performed on eight rows of heat exchange water pipes, and the cleaning effect is outstanding;

3. the connecting hose between eight rows of heat transfer water pipes around can provide the smooth surplus after for the heat transfer water pipe, makes after loosening two short-circuiting pipes, eight rows of heat transfer water pipes can be convenient smooth after and shift up and take out and maintain and trade newly.

Drawings

FIG. 1 is a schematic front end view of the present invention;

FIG. 2 is a schematic rear end view of the present invention;

FIG. 3 is a schematic view of a sectional internal structure of the heat exchange water tank of the invention;

FIG. 4 is a schematic view of the arrangement and installation of heat exchange water pipes according to the present invention;

FIG. 5 is a schematic view of the cover plate structure of the present invention;

FIG. 6 is a bottom view of the cover plate according to the present invention;

fig. 7 is a schematic three-dimensional structure of the sliding supporting plate of the present invention;

FIG. 8 is a schematic view of a half section of a heat exchange water tank according to the present invention;

FIG. 9 is an enlarged view of portion A of FIG. 5 according to the present invention;

in the figure: 1. a heat exchange water tank; 101. a circulating water inlet pipe; 102. a circulating water outlet pipe; 2. a cover plate; 201. a track rod; 202. a support frame; 203. a semicircular bump; 204. a transmission gear; 3. a motor; 4. sliding the supporting plate; 401. a sliding sleeve; 402. a rack; 403. a top wheel; 5. a heat exchange water pipe; 501. a nipple; 502. a square resisting block; 503. a water distribution cover; 6. a synchronizing wheel; 601. a deflector rod; 7. brushing the board; 8. and (5) transmitting the frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1 to 9, an embodiment of the present invention includes: a casting piece condensing device based on new metal material processing comprises a heat exchange water tank 1, a sliding supporting plate 4 and a heat exchange water pipe 5, wherein the whole heat exchange water tank 1 is of a rectangular structure, the middle positions of the front side wall and the rear side wall of the heat exchange water tank are vertically and correspondingly welded with a circulating water inlet pipe 101 and a circulating water outlet pipe 102 in a penetrating manner, a cover plate 2 is arranged on a locking cover at the top end of the heat exchange water tank 1, and five long sliding grooves are arranged on the cover plate 2 at equal intervals; the cover plate 2 comprises track rods 201, a support frame 202, semicircular lugs 203 and a transmission gear 204, two track rods 201 are symmetrically supported at the left and right outer eaves of the cover plate 2, two rows of semicircular lugs 203 which are equidistantly spaced are symmetrically arranged on the plate surface at the inner sides of the two track rods 201, and the transmission gear 204 is rotatably supported at the left side of the middle section of the cover plate 2; a supporting frame 202 is supported and welded at the middle position of the front half section of the cover plate 2, a motor 3 is installed at the top end of the supporting frame 202 in a locking mode, two synchronizing wheels 6 are symmetrically hung and inserted on the supporting frame 202 in a front-back rotating mode, and the synchronizing wheels 6 on the front side are in shaft connection transmission with the motor 3; five brush plates 7 are hung and welded at the bottoms of the two sliding supporting plates 4 at equal intervals, and the two rows of brush plates 7 are arranged in a row of long sliding chutes at the top end of the cover plate 2 in a left-right opposite sliding insertion manner; the top end of the front sliding supporting plate 4 is supported and welded with a transmission frame 8; the heat exchange water pipes 5 comprise short connecting pipes 501, square abutting blocks 502 and water distribution covers 503, the backs of the two water distribution covers 503 are respectively welded and communicated with four rows of sixteen heat exchange water pipes 5, the front row of heat exchange water pipes 5 and the rear row of heat exchange water pipes 5 are communicated and connected through middle water guide hoses, the head ends of the two water distribution covers 503 are respectively welded and fixed with a square abutting block 502, and the two square abutting blocks 502 are respectively welded and communicated with one short connecting pipe 501; the synchronizing wheel 6 comprises a shifting rod 601, a synchronous belt is tightly sleeved between the two synchronizing wheels 6, and a downward-supporting shifting rod 601 is fixedly sleeved on the synchronous belt in an inserting mode.

Further, the sliding support plate 4 comprises a sliding sleeve 401, a rack 402 and a top wheel 403, two sliding sleeves 401 are symmetrically inserted through the left end section and the right end section of the front sliding support plate 4 and the right end section of the rear sliding support plate 4 by pushing with a spring, two top wheels 403 are symmetrically installed on the adjacent inner side plate sections of the two sliding sleeves 401 in a downward supporting and rotating manner, two racks 402 are correspondingly welded on the bottoms of the two sliding support plates 4 in a supporting manner, the front sliding support plate is opposite to the rear sliding support plate, the left sliding support plate is opposite to the right sliding support plate, and the two sliding support plates 4 can slide along the track rod 201 in.

Further, the sliding sleeve 401 at four positions is sleeved on the two track rods 201 in a left-right corresponding manner, the two top wheels 403 are correspondingly in rolling contact with the two rows of semicircular lugs 203, the two sliding support plates 4 are in opposite sliding fit with the resilience pushing of the springs of the sliding sleeve 401 at four positions for use together, the four top wheels 403 can drive the two sliding support plates 4 and the two rows of brush plates 7 at the bottom to slide up and down in a reciprocating manner along with the wave fluctuation of the two rows of semicircular lugs 203, the two rows of brush plates 7 can also perform up-down sliding friction along with the forward-backward sliding brushing, the forward-backward and up-down sliding brushing actions are matched for use, so that better and more thorough scale cleaning can be performed on the eight rows of heat exchange water pipes 5, and the cleaning effect is outstanding.

Furthermore, a sliding groove is formed in the top supporting plate of the transmission frame 8 in a penetrating mode, the lower half section of the driving rod 601 is inserted into the sliding groove in a penetrating mode, the driving rod 601 is matched with the transmission frame 8 in a sliding mode from left to right, the synchronous belt between the two synchronous wheels 6 can rotate to drive the two sliding supporting plates 4 to move back and forth in opposite directions, and the two rows of brush plates 7 enable the front and back eight rows of heat exchange water pipes 5 to be brushed in a sliding mode.

Further, nonrust steel wire brush is installed in the equal locking of positive and negative both sides of brush board 7, and two rows of brush boards 7 stretch to insert and arrange the inside of heat transfer water tank 1 in, and correspond the cover and slide around eight vertical heat transfer water pipes 5 of piling up the row, two brush boards 7 stretch to insert can directly rub clean heat transfer water pipe 5 in heat transfer water tank 1's inside, remove from and dismantle heat transfer water pipe 5 and take out clear trouble, make heat transfer water pipe 5's cleanness convenient and fast laborsaving more, have better practicality.

Furthermore, the central positions of the front and rear side walls of the heat exchange water tank 1 are both provided with a prescription shallow groove in a concave manner, the two prescription support blocks 502 are correspondingly inserted into the two prescription shallow grooves, the two short connecting pipes 501 penetrate through the front and rear two prescription shallow grooves and are locked, tightened, leaned and positioned through nuts on the short connecting pipes, and the connecting hose between the front and rear eight rows of heat exchange water pipes 5 can provide backward slip allowance for the heat exchange water pipes 5, so that after the two short connecting pipes 501 are loosened, the eight rows of heat exchange water pipes 5 can be conveniently and backward slid and moved up to be taken out for maintenance and renewal.

Further, the transmission gear 204 is sandwiched between the left and right racks 402, the two racks 402 slide in opposite directions to be in contact with and meshed with the transmission gear 204, and the motor 3 can perform reverse synchronous driving on the two racks 402 and the two rows of brush plates 7 through the power transmission of the transmission gear 204.

Before use: two short connecting pipes 501 at the front and the rear are connected with a water inlet and a water return port of a metal casting die, and a circulating pump is required to be connected in series in a circulating cooling pipeline of the casting die;

the circulating water inlet pipe 101 and the circulating water outlet pipe 102 are correspondingly communicated with the water inlet pipe and the water outlet pipe of the external heat exchange water pump respectively.

Water circulation path: the cooling water reflux for cooling the metal casting die and absorbing heat carries out heat exchange and cooling in the heat exchange water tank 1 through the eight rows of heat exchange water pipes 5, and the heat exchange water in the heat exchange water tank 1 is pumped and circulated by an external heat exchange water pump and is cooled by heat dissipation.

Cleaning process of the heat exchange water pipe 5: firstly, the motor 3 is started, the motor 3 drives two synchronous wheels 6 and a synchronous belt between the two synchronous wheels to rotate, through the left-right sliding fit of the deflector rod 601 and the transmission frame 8, the two synchronous belts can rotate to drive the two sliding support plates 4 to move forwards and backwards in opposite directions, so that the two rows of brush plates 7 can perform sliding brushing on the eight rows of heat exchange water pipes 5, and the two sliding supporting plates 4 slide back and forth and simultaneously drive four top wheels 403 to correspondingly contact with the two rows of semicircular lugs 203 in a rolling way, this enables the top wheels 403 to follow the wave of the two rows of semi-circular protrusions 203 to drive the two sliding support plates 4 and the two rows of brush plates 7 at the bottom to slide up and down, and then two rows of brush boards 7 can also be along with carrying out the slip friction from top to bottom when sliding brush in front and back, and the brush action cooperation in front and back and upper and lower direction is used together and can carry out better more thorough incrustation scale cleanness to eight rows of heat transfer water pipes 5.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.