Automatic soldering lug assembling machine and separation method
阅读说明:本技术 一种焊片自动组装机及分离方法 (Automatic soldering lug assembling machine and separation method ) 是由 朱旭丰 周克友 于 2020-06-28 设计创作,主要内容包括:本发明涉及自动化生产技术领域,具体涉及用一种焊片自动组装机及分离方法。本发明包括振动盘、焊片冲压机构、底座、焊片原料盘,所述焊片原料盘上缠绕有焊片连带,所述焊片连带由多个焊片等距互相固定连接在一起,所述焊片冲压机构用于将焊片连带冲压在胶芯上,所述底座上安装有进胶芯机构,所述进胶芯机构由第一步进电机、螺杆、胶芯摆放座、盖板组成,所述盖板安装在胶芯摆放座上方,所述胶芯摆放座上设有胶芯滑轨,所述胶芯滑轨与盖板互相配合使胶芯限位在胶芯滑轨上只能作直线运动。本发明的有益效果是无须人工介入,全程自动化生产,可以将胶芯和焊片连带的自动化生产成焊片冲压在胶芯上,后续不需要人工掰断焊片连带。(The invention relates to the technical field of automatic production, in particular to an automatic soldering lug assembling machine and a separating method. The welding lug punching mechanism is used for punching the welding lug connecting belt on a rubber core, the base is provided with a rubber core feeding mechanism, the rubber core feeding mechanism consists of a first step motor, a screw rod, a rubber core placing seat and a cover plate, the cover plate is arranged above the rubber core placing seat, the rubber core placing seat is provided with a rubber core sliding rail, and the rubber core sliding rail and the cover plate are matched with each other to limit the rubber core on the rubber core sliding rail to only do linear motion. The invention has the advantages that the invention does not need manual intervention, realizes full-process automatic production, can automatically produce the rubber core and the soldering lug together into the soldering lug which is stamped on the rubber core, and does not need to break the soldering lug together manually in the follow-up process.)
1. The utility model provides an automatic kludge of soldering lug, includes vibration dish (1), soldering lug punching press mechanism (6), base (9), soldering lug raw material dish (12), the winding has soldering lug even to take (121) on soldering lug raw material dish (12), the soldering lug is taken (121) and is in the same place by a plurality of soldering lugs (11) equidistance fixed connection of each other, soldering lug punching press mechanism (6) are used for taking (121) the punching press of soldering lug even on gluey core (10), its characterized in that: the base (9) is provided with a rubber core feeding mechanism (5), the rubber core feeding mechanism (5) consists of a first stepping motor (501), a screw rod (502), a rubber core placing seat (503) and a cover plate (504), the cover plate (504) is arranged above the rubber core placing seat (503), a rubber core sliding rail (5031) is arranged on the rubber core placing seat (503), the rubber core slide rail (5031) and the cover plate (504) are mutually matched to limit the rubber core (10) on the rubber core slide rail (5031) to only do linear motion, the number of the rubber core slide rails (5031) is more than or equal to 2, the center distance among the plurality of rubber core slide rails (5031) is consistent and is the same as the center distance among the plurality of soldering lugs (11) on the soldering lug connecting belt (121), the screw rod (502) is fixedly arranged on the output end of the first stepping motor (501), the screw rod (502) is provided with an external thread, and the rubber core placing seat (503) is provided with an internal thread matched with the external thread on the screw rod (502);
a rail seat (2) is fixedly installed at the outlet (101) of the vibration disc (1), a first rail (21) matched with the overall dimension of the rubber core (10) is arranged on the rail seat (2), and a plurality of rubber core sliding rails (5031) on the rubber core placing seat (503) are sequentially matched with the first rail (21) correspondingly when the rubber core placing seat (503) moves;
a rubber core stamping table (14) is fixed on the base (9), a third track (141) is arranged on the rubber core stamping table (14), the size of the third track (141) is matched with that of the rubber core (10), the third track (141) limits the rubber core (10) to do linear motion in the third track (141), the number of the third tracks (141) is more than or equal to 2, a rubber core clamping and moving device (13) is installed on one side of the rubber core stamping table (14), and the rubber core clamping and moving device (13) is used for clamping the rubber core (10) and controlling the moving position of the rubber core (10);
the tail end of the rubber core stamping platform (14) is provided with a brush needle impact mechanism (7), the brush needle impact mechanism (7) consists of a first brush needle cylinder (701), a first brush needle chuck (703) and a brush needle lifting cylinder (706), a first long seam (7031) is arranged on the first brush needle chuck (703), the width of the first long seam (7031) is slightly larger than the thickness of the soldering lug connecting belt (121), the brush needle lifting cylinder (706) is fixedly arranged on the base (9), the first brush needle clamping head (703) is fixedly connected on an output shaft of the first brush needle cylinder (701), the first brush needle cylinder (701) is arranged on an output shaft of the brush needle lifting cylinder (706), when the brush needle lifting cylinder (706) is ventilated, the position of the first brush needle clamping head (703) is consistent with the height of the soldering lug connecting belt (121) which is formed by punching the soldering lug connecting belt (121) on the plurality of rubber cores (10).
2. The automatic soldering lug assembling machine according to claim 1, characterized in that: the brush needle impact mechanism (7) also comprises a turnover mechanism (705), the turnover mechanism (705) consists of a first straight stroke cylinder (7051), a rack seat (7052), a rack (7053), a gear (7054) and a turnover plate (7056), the first straight stroke cylinder (7051) is arranged on the base (9), the rack seat (7052) is arranged on the base (9), one end of the rack (7053) is arranged on the output end of the first straight stroke cylinder (7051), the rack seat (7052) is provided with a rack guide groove (70521), the size of the rack guide groove (70521) is matched with the appearance of the rack (7053), the rack (7053) moves linearly in the rack guide groove (70521), the rack (7053) is meshed with the gear (7054), the turning plate (7056) is arranged on one side of the gear (7054), the turnover plate (7056) rotates and reciprocates around the central axis of the gear (7054) along with the gear (7054);
the turning plate (7056) is provided with a second track (70561), the size and the number of the second track (70561) are the same as those of the third track (141), and the second track (70561) and the third track (141) correspond to each other;
when the turning plate (7056) is in a state before rotation, the second rail (70561) and the rubber core slide rail (5031) are matched and correspond to each other, and when the turning plate (7056) is in a state after rotation, the soldering lug connecting belt (121) on the rubber core (10) on the second rail (70561) is consistent with the position height of the first brush needle cylinder (701) after ventilation of the brush needle lifting cylinder (706).
3. The automatic soldering lug assembling machine according to claim 2, characterized in that: the rack guide groove (70521) is in a T shape with a large inside and a small outside, and a first T-shaped table (70531) matched with the T-shaped rack guide groove (70521) is arranged at the bottom of the rack (7053).
4. The automatic soldering lug assembling machine according to claim 2, characterized in that: a sliding plate (7057) is mounted on one side of the gear (7054), the sliding plate (7057) rotates around the central axis of the gear (7054) in a reciprocating motion mode, a second T-shaped table (70563) is arranged at the bottom of the turning plate (7056), the second T-shaped table (70563) is in a T shape with a large outer part and a small inner part, a second T-shaped groove (70571) is formed in the upper portion of the sliding plate (7057), and the second T-shaped table (70563) and the second T-shaped groove (70571) are matched with each other to enable the turning plate (7056) to move on the sliding plate (7057) in a sliding mode;
a square groove (70562) is arranged below the second T-shaped table (70563), a second straight stroke cylinder (708) is mounted on the base (9), a square bar (7081) is mounted on an output shaft of the second straight stroke cylinder (708), the square bar (7081) is perpendicular to the central axis of the output shaft of the second straight stroke cylinder (708), a clamping block (7082) protruding upwards is arranged at the other end of the square bar (7081), and the clamping block (7082) is clamped in the square groove (70562);
the brush needle impact mechanism (7) further comprises a second brush needle cylinder (702) and a second brush needle chuck (704), the second brush needle cylinder (702) and the first straight stroke cylinder (7051) are mounted on the brush needle lifting cylinder (706) through a connecting plate (7055), the second brush needle chuck (704) is fixedly connected to an output shaft of the second brush needle cylinder (702), the second brush needle chuck (704) is opposite to the first brush needle chuck (703), a second long seam (7041) is arranged on the second brush needle chuck (704), and the width of the second long seam (7041) is slightly larger than the thickness of the welding piece connecting belt (121).
5. The automatic soldering lug assembling machine according to claim 1, characterized in that: a material distribution mechanism (4) is arranged between the glue inlet core mechanism (5) and the rail seat (2), the material distribution mechanism (4) is composed of a material distribution cylinder (401) and a material distribution guide seat (402), the material distribution cylinder (401) is arranged on the base (9), the material distribution guide seat (402) is arranged on an output shaft of the material distribution cylinder (401), and a fourth rail (4021) with the same size as the first rail (21) is arranged on the material distribution guide seat (402); the rubber core placing seat is characterized in that a material moving mechanism (3) is further installed on the base (9), the material moving mechanism (3) is composed of a material moving cylinder (301) and a material moving push rod (302), the material moving push rod (302) is a rectangular square rod, the overall dimension of the material moving push rod (302) is smaller than that of the fourth rail (4021), the material moving push rod (302) moves linearly in the fourth rail (4021), and a plurality of rubber core sliding rails (5031) on the rubber core placing seat (503) are sequentially matched with the fourth rail (4021) in a corresponding mode when the rubber core placing seat (503) moves.
6. The automatic soldering lug assembling machine according to claim 5, characterized in that: export (101) quantity of vibration dish (1) is 2 and 2 export (101) are parallel to each other, the quantity of first track (21) is 2, it installs first connecting rod (303) on the output shaft of material cylinder (301) to move, move the quantity of material push rod (302) and be 2 and 2 move material push rod (302) together fixed mounting on first connecting rod (303), 2 move material push rod (302) and reach through first connecting rod (303) and install the mesh of moving on material cylinder (301) output shaft.
7. The automatic soldering lug assembling machine according to claim 5, characterized in that: the material moving device is characterized in that a first connecting rod (303) is mounted on an output shaft of the material moving cylinder (301), the number of the vibrating disks (1) is more than or equal to 2, outlets (101) of the vibrating disks (1) are parallel to each other, the number of the first tracks (21) is more than or equal to 2, the number of the material moving push rods (302) is more than or equal to 2, the material moving push rods (302) are fixedly mounted on the first connecting rod (303), the material moving push rods (302) achieve the purpose of being mounted on the output shaft of the material moving cylinder (301) through the first connecting rod (303), and the number of the material moving push rods (302), the vibrating disks (1) is the same as that of the first tracks (21).
8. The automatic soldering lug assembling machine according to claim 1, characterized in that: the soldering lug stamping mechanism (6) consists of a stamping die (601), a soldering lug connecting guide rail (602), a third stepping motor (603), a soldering lug rotating disc (604) and a stamping cylinder (607), the stamping cylinder (607) is fixedly arranged on the base (9), the output shaft of the stamping cylinder (607) is provided with a stamping die (601), the stamping die (601) is positioned right above the rubber core stamping table (14), one end of the soldering lug connecting guide rail (602) is arranged at the inlet of the soldering lug connecting belt (121) of the stamping die (601), the soldering lug connecting guide rail (602) is provided with a first guide groove (6021) matched with the external dimension of the soldering lug connecting belt (121), the soldering lug connecting belt (121) slides in the first guide groove (6021), and the soldering lug connecting belt (121) on the soldering lug raw material disc (12) passes through the first guide groove (6021) to reach the position of the stamping die (601);
the side of soldering lug area guided way (602) is equipped with circular arc breach (6022), third step motor (603) are installed on soldering lug area guided way (602) side, soldering lug rolling disc (604) are installed on the output of third step motor (603), soldering lug rolling disc (604) shape is the disc, be equipped with sharp tooth (6042) of a plurality of equipartitions on the outer periphery of soldering lug rolling disc (604) and constitute, be equipped with locating hole (122) on soldering lug area (121), sharp tooth (6042) insert in locating hole (122) mutually normal running fit.
9. The automatic soldering lug assembling machine according to claim 8, characterized in that: a protective belt (123) is arranged between the soldering lug connecting belts (121) wound on the soldering lug raw material disc (12), and the length of the protective belt (123) is consistent with that of the soldering lug connecting belts (121); install ordinary motor (124) on base (9), install protection band catch tray (125) on the output of ordinary motor (124), the one end of protection band (123) is twined on the periphery of soldering lug raw material dish (12) with soldering lug is taken (121) together, the other end of protection band (123) is twined on protection band catch tray (125).
10. The method for separating a pad on a die attach ribbon by an automatic pad assembling machine according to any one of claims 1 to 9, characterized in that: the method comprises the following specific steps:
1) when the soldering lug connecting belt (121) is stamped on the rubber core (10) by the soldering lug stamping mechanism (6), the rubber core clamping and moving device (13) moves to the tail end position;
2) the brush needle lifting cylinder (706) starts to work to drive the first long seam (7031) on the first brush needle cylinder (701) to move towards the soldering lug connecting belt (121) on the rubber core (10) until the soldering lug connecting belt (121) on the rubber core (10) is clamped in the first long seam (7031);
3) the first needle brushing cylinder (701) starts to do linear reciprocating motion for multiple times, so that the first long seam (7031) clamps the soldering lug connecting belt (121) to do left-right reciprocating motion;
4) the thin part on the soldering lug connecting strip (121) is fatigued, so that the soldering lug connecting strip (121) is broken;
5) the soldering lug (11) on the soldering lug connecting belt (121) is left on the rubber core;
6) the brush needle lifting cylinder (706) restores to the initial state.
Technical Field
The invention relates to the technical field of automatic production, in particular to an automatic soldering lug assembling machine and a separating method.
Background
The connector is widely applied to various electronic devices, belongs to a wire-to-board connector, and mainly realizes the power, light emitting, sound production and other intelligent functions of the electronic devices. With the popularization of 5G technology and the Internet of things, the demand of the future market for connectors is larger and larger, and particularly the demand of 1.25 mm-spaced vertical and horizontal products in the connectors is the largest.
The vertical/horizontal connector with the 1.25mm distance between the wire pair plates comprises a plastic rubber core, a soldering lug and pins, wherein the plastic rubber core is an insulating main body, the soldering lug is a metal sheet and is rectangular, and the soldering lug plays a role in fixing a circuit board, and the pins play a role in conducting electricity for square metal long pins. The assembly of the connector product mainly comprises two processes of inserting soldering lugs and inserting pins, wherein the soldering lugs and the square long pins are respectively arranged on the plastic rubber core, the two production processes are realized by adopting a stamping die at present, and the automation degree is low. In the prior art, the connector product cannot realize the automatic sheet sweeping function in the process of inserting the soldering lug into the machine, and after the soldering lug is assembled, the connector product needs to be manually broken by hand by concentrated manual operation, so that the production efficiency is seriously influenced, the production cost of an enterprise is improved, and the large-scale popularization and application of the product are not facilitated. Therefore, at present, there is an urgent need to design an automation device with a brand new structure to achieve the automatic assembly and sheet sweeping functions of the soldering terminal of the product, so as to achieve the goal of reducing the production cost of enterprises and improving the production efficiency, and meet the demand of market popularization of 5G in the future, and to greatly reduce the production cost. The sheet sweeping function refers to breaking off the connecting sheet of the soldering lug.
Disclosure of Invention
In order to overcome the defects of the background art, the invention provides an automatic soldering lug assembling machine.
The technical scheme of the invention is as follows: the welding lug punching mechanism is used for punching the welding lugs on a rubber core, the base is provided with a rubber core feeding mechanism, the rubber core feeding mechanism consists of a first stepping motor, a screw rod, a rubber core placing seat and a cover plate, the cover plate is arranged above the rubber core placing seat, the rubber core placing seat is provided with rubber core slide rails, the rubber core slide rails and the cover plate are matched with each other to limit the rubber core on the rubber core slide rails to only do linear motion, the number of the rubber core slide rails is more than or equal to 2, the central distance among the plurality of rubber core slide rails is consistent and is the same as the central distance among the plurality of welding lugs on the welding lug connection belt, and the screw rod is fixedly arranged at the output end of the first stepping motor, the screw rod is provided with external threads, and the rubber core placing seat is provided with internal threads matched with the external threads on the screw rod.
A rail seat is fixedly installed at an outlet of the vibration disc, a first rail matched with the overall dimension of the rubber core is arranged on the rail seat, and a plurality of rubber core slide rails on the rubber core placing seat are sequentially matched with the first rail correspondingly when the rubber core placing seat moves;
the rubber core punching machine is characterized in that a rubber core punching table is fixed on the base, a third rail is arranged on the rubber core punching table, the size of the third rail is matched with that of the rubber cores, the third rail limits the rubber cores to do linear motion in the third rail, the number of the third rails is more than or equal to 2, a rubber core clamping and moving device is installed on one side of the rubber core punching table, and the rubber core clamping and moving device is used for clamping the rubber cores and controlling the moving positions of the rubber cores.
The rubber core punching machine is characterized in that a brush needle impact mechanism is installed at the tail end of the rubber core punching table and comprises a first brush needle cylinder, a first brush needle chuck and a brush needle lifting cylinder, a first long seam is arranged on the first brush needle chuck, the width of the first long seam is slightly larger than the thickness of a welding piece connecting belt, the brush needle lifting cylinder is fixedly installed on the base, the first brush needle chuck is fixedly connected to an output shaft of the first brush needle cylinder, the first brush needle cylinder is installed on the output shaft of the brush needle lifting cylinder, and when the brush needle lifting cylinder is ventilated, the position of the first brush needle chuck is consistent with the height of the welding piece connecting belt punched on the plurality of rubber cores.
Preferably, the brush needle impact mechanism further comprises a turnover mechanism, the turnover mechanism is composed of a first straight stroke cylinder, a rack seat, a rack, a gear and a turnover plate, the first straight stroke cylinder is mounted on the base, the rack seat is mounted on the base, one end of the rack is mounted at the output end of the first straight stroke cylinder, a rack guide groove is formed in the rack seat, the size of the rack guide groove is matched with the appearance of the rack, the rack makes linear motion in the rack guide groove, the rack is meshed with the gear, the turnover plate is mounted on one side of the gear, and the turnover plate makes rotary reciprocating motion around the central axis of the gear along with the gear;
the turning plate is provided with second rails, the size and the number of the second rails are the same as those of the third rails, and the second rails correspond to the third rails;
when the turning plate is in a state before rotation, the second rail corresponds to the rubber core slide rail in a matched mode, and when the turning plate is in a state after rotation, the soldering lug on the rubber core on the second rail is connected with the first brush needle cylinder after the brush needle lifting cylinder is ventilated, and the height of the soldering lug is consistent with that of the first brush needle cylinder.
Preferably, the rack guide groove is in a shape of a T with a large inside and a small outside, and a first T-shaped table matched with the T-shaped rack guide groove is arranged at the bottom of the rack.
Preferably, a sliding plate is mounted on one side of the gear, the sliding plate rotates around the central axis of the gear in a reciprocating motion, a second T-shaped table is arranged at the bottom of the turning plate, the second T-shaped table is in a T shape with a large outer part and a small inner part, a second T-shaped groove is formed in the upper part of the sliding plate, and the second T-shaped table and the second T-shaped groove are matched with each other to enable the turning plate to make a sliding motion on the sliding plate;
the square strip is perpendicular to the central axis of the output shaft of the second straight stroke cylinder, a clamping block protruding upwards is arranged at the other end of the square strip, and the clamping block is clamped in the square groove.
The brush needle impact mechanism further comprises a second brush needle cylinder and a second brush needle chuck, the second brush needle cylinder and the first straight stroke cylinder are mounted on the brush needle lifting cylinder through a connecting plate, the second brush needle chuck is fixedly connected to an output shaft of the second brush needle cylinder, the second brush needle chuck is opposite to the first brush needle chuck, a second long seam is arranged on the second brush needle chuck, and the width of the second long seam is slightly larger than the thickness of the connecting strip of the soldering lug.
Preferably, a material distribution mechanism is installed between the rubber core feeding mechanism and the rail seat, the material distribution mechanism is composed of a material distribution cylinder and a material distribution guide seat, the material distribution cylinder is installed on the base, the material distribution guide seat is installed on an output shaft of the material distribution cylinder, and a fourth rail with the same size as the first rail is arranged on the material distribution guide seat.
Still install on the base and move the material mechanism, move the material mechanism and constitute by moving the material cylinder and moving the material push rod, it is the square pole of a rectangular shape to move the material push rod, the overall dimension that moves the material push rod is less than fourth orbital size just move the material push rod and make linear motion in the fourth track, when gluing the core and putting the seat and remove a plurality of gluey core slide rails that glue on the core puts the seat correspond the cooperation with the fourth track in proper order.
Preferably, the number of outlets of the vibration disc is 2, the 2 outlets are parallel to each other, the number of the first tracks is 2, a first connecting rod is mounted on an output shaft of the material moving cylinder, the number of the material moving push rods is 2, the 2 material moving push rods are fixedly mounted on the first connecting rod, and the 2 material moving push rods are mounted on the output shaft of the material moving cylinder through the first connecting rod.
Preferably, the output shaft of the material moving cylinder is provided with a first connecting rod, the number of the vibrating disks is more than or equal to 2, the outlets of the vibrating disks are parallel to each other, the number of the first tracks is more than or equal to 2, the number of the material moving push rods is more than or equal to 2, the material moving push rods are fixedly arranged on the first connecting rods, the purpose of being arranged on the output shaft of the material moving cylinder is achieved through the first connecting rods, and the number of the material moving push rods, the number of the vibrating disks is the same as that of the first tracks.
Preferably, the soldering lug stamping mechanism consists of a stamping die, a soldering lug connecting guide rail, a third stepping motor, a soldering lug rotating disc and a stamping cylinder, the stamping cylinder is fixedly mounted on the base, the stamping die is mounted on an output shaft of the stamping cylinder and is positioned right above the rubber core stamping table, one end of the soldering lug connecting guide rail is mounted at a soldering lug connecting inlet of the stamping die, a first guide groove matched with the soldering lug connecting guide rail in shape and size is formed in the soldering lug connecting guide rail, the soldering lug connecting belt slides in the first guide groove, and the soldering lug connecting belt on the soldering lug raw material disc passes through the first guide groove to reach the stamping die;
the side edge of the soldering lug with the guide rail is provided with an arc-shaped notch, the third stepping motor is installed on the side edge of the soldering lug with the guide rail, the soldering lug rotating disc is installed at the output end of the third stepping motor, the soldering lug rotating disc is in a disc shape, the periphery of the soldering lug rotating disc is provided with a plurality of evenly distributed sharp teeth, the soldering lug with the guide rail is provided with a positioning hole, and the sharp teeth are inserted into the positioning hole to be in mutual rotating fit.
Preferably, a protective belt is arranged between the soldering lug connecting belts wound on the soldering lug raw material disc, and the length of the protective belt is consistent with that of the soldering lug connecting belts; install ordinary motor on the base, install the boundary belt catch tray on the output of ordinary motor, the one end of boundary belt is twined on the periphery of soldering lug raw materials dish with the soldering lug is taken together, the other end winding of boundary belt is on the boundary belt catch tray.
Preferably, the rubber core clamping and moving device comprises a second stepping motor, a clamping cylinder, a fixing strip, a moving strip, a rubber core clamping and moving seat, a retreating cylinder and a retreating seat, wherein the second stepping motor is mounted on the base, the rubber core clamping and moving seat is mounted on an output shaft of the second stepping motor, the retreating cylinder is mounted on the rubber core clamping and moving seat, the retreating seat is mounted on an output shaft of the retreating cylinder, and the output shaft of the second stepping motor is perpendicular to the output shaft of the retreating cylinder; the fixing strip is fixed on the retreating seat, the clamping cylinder is installed on the retreating seat, the moving strip is installed on an output shaft of the clamping cylinder, the fixing strip and the moving strip are parallel to each other, and the fixing strip is perpendicular to the third rail.
Preferably, a
The invention provides a method for separating a bonding pad on a rubber core by using an automatic bonding pad assembling machine, which comprises the following specific steps:
1. when the soldering lug is stamped on the rubber core by the soldering lug stamping mechanism, the soldering lug is moved to the tail end position by the rubber core clamping and moving device;
2. the brush needle lifting cylinder starts to work to drive a first long seam on the first brush needle cylinder to move towards the soldering lug on the rubber core in a connecting manner until the soldering lug on the rubber core is clamped in the first long seam in the connecting manner;
3. the first needle brushing cylinder starts to do linear reciprocating motion for multiple times, so that the first long seam clamps the soldering lug to do left-right reciprocating motion;
4. the thin part of the soldering lug is fatigued, so that the soldering lug is broken;
5. the soldering lug on the soldering lug connecting belt is left on the rubber core;
6. the brush needle lifting cylinder restores to the initial state.
The invention has the advantages that the automatic production of the rubber core and the soldering lug can be realized into the soldering lug which is punched on the rubber core without manual intervention, the soldering lug can be broken and disconnected without manual operation, the whole process is automatic production, and the automatic assembly and the lug sweeping function of the soldering lug of the product are realized, thereby achieving the aims of reducing the production cost of an enterprise and improving the production efficiency, meeting the requirements of market popularization of 5G in the future and greatly reducing the production cost.
Drawings
Fig. 1-2 are schematic structural views of the present invention.
Fig. 3 is a schematic structural diagram of the track base, the material moving mechanism, the material distributing mechanism and the rubber core feeding mechanism when the rubber core placing base is aligned with the rubber core punching table.
Fig. 4 is a schematic structural view of the track base, the material moving mechanism, the material distributing mechanism and the rubber core feeding mechanism when the rubber core placing base is aligned with the track base.
Fig. 5-6 are schematic structural views of the soldering lug punching mechanism, the rubber core clamping and moving device and the rubber core punching table of the invention.
Fig. 7-9 are schematic structural views of the brush needle impact mechanism upper turning plate and the rubber core stamping platform aligned.
FIG. 10 is a schematic structural diagram of the upper turning plate of the brush needle striking mechanism of the present invention rotating to the first brush needle holder and the second brush needle holder.
Fig. 11 is a schematic structural view of the flap of the present invention.
Fig. 12-13 are schematic views of the structure of the bonding pad of the present invention.
Fig. 14-15 are schematic views of the structure of the soldering lug punched on the rubber core in connection with the invention.
Fig. 16-17 are schematic views of the rubber core and the soldering lug required to be produced by the present invention.
Fig. 18 is a schematic view of the structure of the tab stock tray, tab connection strip and protective strip of the present invention.
In fig. 1-18, a vibrating
Detailed Description
Embodiments of the invention are further described below with reference to the accompanying drawings:
as shown in fig. 1 to fig. 18, the present embodiment provides an automatic soldering lug assembling machine, and the technical solution of the present invention is: the welding lug punching mechanism 6 is characterized by comprising a vibrating
The outlet 101 of the
The specific implementation steps are as follows:
1. the
2. then, the
Of course, in order to prevent the
In addition, in order to prevent more than 2
A rubber core stamping table 14 is fixed on the
the tail end of the rubber core stamping table 14 is provided with a brush needle striking mechanism 7, the brush needle striking mechanism 7 is composed of a first
For example, the width of the first
The brush needle impact mechanism 7 adopting the scheme can only be positioned above the tail end of the rubber core stamping table 14, the brush needle impact mechanism 7 is not convenient to mount, and the brush needle impact mechanism 7 vibrates during working, so that
the
when the
By installing the
In order to prevent the
Because the brush needle impact mechanism 7 vibrates during operation and the
A
The
Of course, for pressing the
For most of the
Preferably, a material distribution mechanism 4 is installed between the glue inlet core mechanism 5 and the
the
The
Because the soldering lug stamping mechanism 6 and the brush needle impact mechanism 7 can complete the work of the
Of course, instead of using a double outlet for the outlet 101 of the
Since the vibrating
Preferably, the soldering lug stamping mechanism 6 comprises a stamping die 601, a soldering lug connecting guide rail 602, a third stepping motor 603, a soldering lug rotating disc 604 and a stamping cylinder 607, the stamping cylinder 607 is fixedly mounted on the
The stamping die 601 can be replaced according to different types of
The side edge of the soldering lug with guide rail 602 is provided with an arc-shaped notch 6022, the third stepping motor 603 is arranged on the side edge of the soldering lug with guide rail 602, the soldering lug rotating disc 604 is arranged at the output end of the third stepping motor 603, the soldering lug rotating disc 604 is disc-shaped, the outer periphery of the soldering lug rotating disc 604 is provided with a plurality of evenly distributed sharp teeth 6042, the soldering lug with
When the soldering lug stamping mechanism 6 works, the third stepping motor 603 starts to rotate, then the soldering lug rotating disc 604 drives the soldering
Since the
In order to facilitate the number of the welding sheet strips 121 which enter the stamping die 601 once, preferably, an output shaft of the third stepping motor 603 passes through the third stepping motor 603 itself, a circular counting disc 605 is mounted at the other end of the output shaft of the third stepping motor 603, a V-shaped notch 606 is formed in the outer periphery of the counting disc 605, and then a second sensor is arranged on the outer periphery of the counting disc 605 and used for sensing the number of the V-shaped notches 606 rotated when the counting disc 605 rotates, so as to achieve the purpose of counting. The length of the press die 601 into which the
Preferably, the core rubber clamping and moving device 13 is composed of a second stepping motor 131, a clamping cylinder 132, a fixing bar 133, a moving bar 134, a core rubber clamping and moving seat 135, a retreating cylinder 136 and a retreating seat 137, the second stepping motor 131 is installed on the
The second stepping motor 131 controls the clamping cylinder 132, the fixed strip 133, the movable strip 134, the rubber core clamping movable seat 135, the retreating cylinder 136 and the retreating seat 137 to integrally move, the retreating cylinder 136 controls the retreating and advancing of the movable strip 134, the clamping cylinder 132 is used for controlling the moving strip 134 to approach and separate from the fixed strip 133, and the clamping purpose is achieved
Preferably, a
The invention can also be provided with a control center which is shown in the attached drawings and is used for controlling the running states of all the motors, the air cylinders and the air pipes, the control center can be controlled by equipment with control functions such as a PLC, a singlechip, a CPU and the like, and even the control center can be provided with a touch screen, so that the related settings can be conveniently changed.
The invention provides a method for separating a bonding pad on a rubber core by using an automatic bonding pad assembling machine, which comprises the following specific steps:
1. when the soldering
2. the brush
3. the first
4. the thin portion of the
5. the
6. the brush
The invention discloses a welding lug automatic assembling machine, which comprises the following detailed working steps:
1. the
2. the
3. the 2
4. the
5. the
6. then, the
7. the
8. then, repeating the steps 3 to 7 until all the
9. the
10. the second stepping motor 131 starts to rotate to drive the clamping cylinder 132, the fixing strip 133, the moving strip 134, the rubber core clamping moving seat 135, the retreating cylinder 136 and the retreating seat 137 to integrally move rightwards, so that the
11. the retreating cylinder 136 starts to work to drive the retreating seat 137 to retreat, and at the moment, the fixed strip 133 and the moving strip 134 both retreat and separate from the
12. the second stepping motor 131 starts to rotate to drive the clamping cylinder 132, the fixing strip 133, the moving strip 134, the rubber core clamping moving seat 135, the retreating cylinder 136 and the retreating seat 137 to integrally move leftwards;
13. the retreating cylinder 136 starts to reset to drive the retreating seat 137 to move forward, and at the moment, the fixed strip 133 and the moving strip 134 both move forward;
14. repeating the
15. the third stepping motor 603 starts to rotate, the soldering
16. the stamping cylinder 607 starts to work to drive the stamping die 601 to move downwards, so that the soldering
17. because the product of the invention continuously works, the
18. the second
19. the first straight-
20. the brush
21. the first
22. the first straight-
23. the second straight
24. the punched
The product of the invention continuously works without waiting, and a plurality of steps can work simultaneously, thus improving the efficiency and being similar to a production mode of a production line. The invention is not only suitable for vertical and horizontal products with 1.25mm spacing in the connectors, but also suitable for other indirect products, and only needs to change the size of the third rail 141 on the rubber core stamping platform 14 and replace the corresponding stamping die 601.
The present embodiment should not be construed as limiting the invention, but any modification made based on the spirit of the present invention should be within the scope of protection of the present invention.
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