阅读说明：本技术 一种适用于智能工厂使用的全自动化物料传送系统 (Full automatization material transfer system suitable for intelligent factory uses ) 是由 肖智轶 李文旭 李岩 鲍官牛 于 2020-07-13 设计创作，主要内容包括：本发明提供了一种适用于智能工厂使用的全自动化物料传送系统,其使得待处理物料的补充和卸载、以及物料对应于设备本体的上料均为自动控制,通过设备本体处理好的产品被自动输出,使得整个系统的生产效率高,降低人工成本。其包括对应于工厂物流传送系统的第一接口、对应于设备本体自动进出物料的第二接口,所述第一接口用于对接工厂的各种物料转运装置,所述第二接口用于对接设备本体的入料口和出料口,该系统包括有若干个不同的物料传送装置,每个所述物料传送装置包括有物料存储功能、物料自动补给功能、物料自动输送功能。(The invention provides a full-automatic material conveying system suitable for an intelligent factory, which enables the supplement and unloading of materials to be processed and the feeding of the materials corresponding to an equipment body to be automatically controlled, and products processed by the equipment body are automatically output, so that the production efficiency of the whole system is high, and the labor cost is reduced. It includes the first interface corresponding to mill's commodity circulation conveying system, the second interface corresponding to the automatic business turn over material of equipment body, first interface is used for the various material transfer device of butt joint mill, the second interface is used for the pan feeding mouth and the discharge gate of butt joint equipment body, and this system is including the material transfer device of a plurality of difference, every material transfer device is including material storage function, the automatic supply function of material, the automatic function of carrying of material.)

1. The utility model provides a full automatization material transfer system suitable for intelligent factory uses which characterized in that: it includes the first interface corresponding to mill's commodity circulation conveying system, the second interface corresponding to the automatic business turn over material of equipment body, first interface is used for docking various material transfer device of mill's commodity circulation conveying system, the second interface is used for the pan feeding mouth and the discharge gate of butt joint equipment body, and this system is including the material transfer device of a plurality of difference, every material transfer device is including material storage function, the automatic supply function of material, the automatic transport function of material.

2. The fully automated material handling system adapted for use in a smart factory as recited in claim 1, wherein: the material conveying device is specifically a standard material conveying device and comprises a feeding standard material conveying device and a discharging standard material conveying device, the feeding standard material conveying device is used for receiving materials in a factory through a first interface and then automatically conveying the materials through a second interface to enter the equipment body, and the discharging standard material conveying device is used for automatically receiving the materials processed through the equipment body and then butt-jointing the processed materials with the factory logistics conveying system through the first interface.

3. A fully automated material handling system suitable for use in a smart factory according to claim 2, further comprising: plant's commodity circulation conveying system installs the material in the magazine when transporting, is provided with a plurality of materials in the magazine, and the mode input that the replenishment of every pan feeding standard material conveyer material passes through the magazine, when the equipment body needs the material that corresponds, pan feeding standard material conveyer carries the corresponding material in the magazine to the equipment originally internal, and when the material was empty in the magazine, plant's commodity circulation conveying system took away the magazine and supplemented new magazine.

4. A fully automated material handling system suitable for use in a smart factory according to claim 2, further comprising: each discharging standard material conveying device is used for installing materials into a material receiving box during transferring, the material receiving box is connected with a material receiving assembly, the supplement of the material receiving assembly is input in a material receiving box mode, the processed materials are conveyed to the material receiving assembly by the equipment body for receiving the materials, and the material receiving assembly is automatically switched when the material receiving tray receives the materials to be full; when the material receiving component is fully loaded, the material receiving material box is received away through the factory logistics conveying system, the corresponding material receiving material box used for collecting the material receiving component is not supplemented, and when the material receiving material box is empty, the factory logistics conveying system takes away the material receiving material box in time and supplements a new material box.

5. The fully automated material handling system adapted for use in a smart factory as recited in claim 1, wherein: the equipment body is provided with at least one material belt inlet, one product inlet and one product discharge port, an automatic product conveying device is arranged at the product inlet position, an automatic material belt conveying device is arranged at each material belt inlet position, an automatic braid conveying device is arranged at the product discharge port position, an output end interface of the automatic product conveying device is used for conveying products to the equipment body, and an input end interface of the automatic product conveying device is used for receiving a product conveying line of a factory logistics conveying system; the second interface of each automatic material belt conveying device is used for conveying corresponding material belts to the equipment body, and the first interface of each automatic material belt conveying device is used for finishing automatic material taking and discharging of corresponding material boxes with a material belt conveying line of a factory logistics conveying system; the second interface of the automatic braid conveying device is used for receiving braids output by the equipment body and rolling the braids, and the first interface of the automatic braid conveying device is used for completing automatic material taking and placing of a material receiving box of a braid material receiving disc with a braid conveying line of a factory logistics conveying system.

6. The system of claim 5, wherein the system further comprises: the automatic product conveying device, the automatic material belt conveying device and the automatic braid conveying device are connected with the equipment body into a whole or are separated from the equipment body and arranged on the same side or different sides of the equipment body.

7. The system of claim 5, wherein the system further comprises: the automatic material belt conveying device is interacted with a factory logistics conveying system and comprises a material box loading and unloading position, a material box conveying line, a lifting device and a material belt butt joint device, the material belt butt joint device is provided with a clamping jaw mechanism, a factory logistics conveying system conveys the material boxes to a material box loading position, a material box conveying line drives the material boxes to horizontally advance to a butt joint station of the material belt butt joint system, at the moment, the clamping jaw mechanism clamps and moves the material belt starting position to the equipment body to be in butt joint with the material belt tail end of the previous material plate, after a roll of material belt operation is completed, the material box moves, the next roll of material belt is switched to operate in sequence, after the material belt is conveyed, the empty material box is conveyed to a discharging station by the material box lifting device, the empty material box is taken away by the material transfer device of the factory logistics conveying system, and when the material loading level of the material box is empty, the material box filled with the material belt is continuously supplemented by the factory logistics conveying system.

8. The system of claim 7, wherein the system further comprises: the material belt is arranged in the material belt box, in order to improve efficiency, the material belt with small size is arranged in the material belt inner box according to the size of the material belt, the material belt inner box is arranged in the material belt box, a fixing mechanism is arranged at the outlet of the material belt inner box, the material belt starting end in the material belt inner box is fixed on the fixing mechanism and exposed, and the exposed part of the material belt starting end is convenient for the subsequent connection and conveying of the equipment body.

9. The system of claim 5, wherein the system further comprises: the automatic braid conveying device specifically comprises a base, one end of the base, which is far away from an equipment body, comprises a material box waiting station and a feeding station, the feeding station is used for placing a material receiving box, a plurality of material receiving discs are arranged in the material receiving box, one end of the base is a braid full-band discharging station, the braid full-band discharging station is provided with the material receiving box for placing the material receiving discs loaded with braids, the base is connected with a rotary chuck system through a support, the rotary chuck system is provided with connecting rods, the outer end of each connecting rod is provided with a rotating motor, the rotating motor is used for rotating the material discs, a transmission rod of the rotating motor is provided with a key groove, the material discs are not shaken after being butted, the transmission rod is provided with a material disc locking mechanism to prevent the material discs from falling off, and the support is provided with a horizontal push-out mechanism corresponding to the braid, the horizontal pushing mechanism is used for pushing the full-belt material receiving disc into the material receiving box; the automatic material box labeling machine further comprises an abnormal coil discharging system and a labeling system, wherein the abnormal coil discharging system is used for discharging abnormal material discs out of the automatic braid conveying device, and the labeling system is used for labeling material boxes.

10. The fully automated material handling system adapted for use in a smart factory according to claim 6, wherein: the automatic product conveying device comprises a lifting platform, an input belt and an output belt, wherein the input belt is used for receiving products on a product conveying line of a factory logistics conveying system and conveying the products to the conveying belt on the lifting platform, and the output belt is used for conveying the products to the equipment body.

Technical Field

The invention relates to the technical field of material feeding and discharging, in particular to a full-automatic material conveying system suitable for an intelligent factory.

Background

Along with the continuous upgrading, thinning and high integration of electronic products, electronic elements are also converted into patch type from past plug-in units to save the installation space of a circuit board, the functions of the products are expanded, the electronic elements are a great revolution of the electronic industry, and the working principle of the braider is as follows: after the braider is mechanically and electrically connected with air, the first belt, the second belt and the product are manually fed to corresponding inlets of the braider, the braider holds or clamps the product and then puts the product into the first belt, the braider covers the second belt to the first belt, and the first belt and the second belt are plastically packaged through heat sealing to enable the product to be plastically packaged, so that the purpose of element packaging is achieved, and then the packaged braider integrated with the first belt, the product and the second belt is coiled by the collecting tray.

Equipment such as braider in the existing market, effectual product encapsulation efficiency that has improved has saved a large amount of manpowers and material resources, however in the use, go up unloading all uses artifically, from low in production efficiency, cost of labor pressure is big, so urgently need one kind can realize the butt joint system of full automatization material transfer.

Disclosure of Invention

In order to solve the problems, the invention provides a full-automatic material conveying system suitable for an intelligent factory, which enables the supplement and unloading of materials to be processed and the feeding of the materials corresponding to an equipment body to be automatically controlled, and enables products processed by the equipment body to be automatically output, so that the production efficiency of the whole system is high, and the labor cost is reduced.

The utility model provides a full automatization material transfer system suitable for intelligent factory uses which characterized in that: it includes the first interface corresponding to mill's commodity circulation conveying system, the second interface corresponding to the automatic business turn over material of equipment body, first interface is used for docking various material transfer device of mill's commodity circulation conveying system, the second interface is used for the pan feeding mouth and the discharge gate of butt joint equipment body, and this system is including the material transfer device of a plurality of difference, every material transfer device is including material storage function, the automatic supply function of material, the automatic transport function of material.

It is further characterized in that:

the material conveying device is specifically a standard material conveying device and comprises a feeding standard material conveying device and a discharging standard material conveying device, the feeding standard material conveying device is used for receiving material raw materials in a factory through a first interface and then automatically conveying the material raw materials into the equipment body through a second interface, and the discharging standard material conveying device is used for automatically receiving the materials which are processed through the equipment body through the second interface, and then forming the processed materials through the first interface to be in butt joint with a factory logistics conveying system;

when the equipment body needs corresponding materials, the feeding standard material conveying devices convey the corresponding materials in the material box into the equipment body, and when the materials in the material box are empty, the factory logistics conveying system takes away the material box and supplements a new material box;

each discharging standard material conveying device is used for installing materials into a material receiving box during transferring, the material receiving box is connected with a material receiving assembly, the supplement of the material receiving assembly is input in a material receiving box mode, the processed materials are conveyed to the material receiving assembly by the equipment body for receiving the materials, and the material receiving assembly is automatically switched when the material receiving tray receives the materials to be full; when the material receiving assembly is fully loaded, the material receiving material box is received by the factory logistics conveying system, and the corresponding material receiving material box for collecting the material receiving assembly is not supplemented;

preferably, the first and second electrodes are formed of a metal,

the equipment body is provided with at least one material belt inlet, one product inlet and one product discharge port, an automatic product conveying device is arranged at the product inlet position, an automatic material belt conveying device is arranged at each material belt inlet position, an automatic braid conveying device is arranged at the product discharge port position, an output end interface of the automatic product conveying device is used for conveying products to the equipment body, and an input end interface of the automatic product conveying device is used for receiving a product conveying line of a factory logistics conveying system; the second interface of each automatic material belt conveying device is used for conveying corresponding material belts to the equipment body, and the first interface of each automatic material belt conveying device is used for finishing automatic material taking and discharging of corresponding material boxes with a material belt conveying line of a factory logistics conveying system; the second interface of the automatic braid conveying device is used for receiving braids output by the equipment body and rolling the braids, and the first interface of the automatic braid conveying device is used for finishing automatic material taking and discharging of a material receiving box of a braid material receiving disc with a braid conveying line of a factory logistics conveying system;

a visual detection system is arranged at the position of the product braid discharge port, which corresponds to the position right above the inlet of the automatic braid conveying device, and a camera of the visual detection system is aligned to a braid product to be rolled, so that the real-time rapid detection of the packaging quality of a heat-sealed product is ensured, and the detection quality is ensured;

the automatic product conveying device, the automatic material belt conveying device and the automatic braid conveying device are connected with the equipment body into a whole or are separated from the equipment body and arranged on the same side or different sides of the equipment body;

the automatic material belt conveying device is interacted with a factory logistics conveying system and comprises a material box loading and unloading position, a material box conveying line, a lifting device and a material belt butt joint device, the material belt butt joint device is provided with a clamping jaw mechanism, a factory logistics conveying system conveys the material boxes to a material box loading position, a material box conveying line drives the material boxes to horizontally advance to a butt joint station of the material belt butt joint system, at the moment, the clamping jaw mechanism clamps and moves the material belt starting position to the equipment body to be in butt joint with the material belt tail end of the previous material plate, after a roll of material belt operation is completed, the material box moves, the next roll of material belt is switched to operate in sequence, after the material belt is conveyed, the empty material box is conveyed to a discharging station by the material box lifting device, the empty material box is taken away by the material transfer device of the factory logistics conveying system, when the material loading level of the material box is empty, the material box filled with the material belt is continuously supplemented by the factory logistics conveying system;

the material belt is arranged in the material belt inner box, in order to improve efficiency, the material belt with small size is arranged in the material belt inner box according to the size of the material belt, the material belt inner box is arranged in the material belt inner box, a fixing mechanism is arranged at the outlet of the material belt inner box, the starting end of the material belt in the material belt inner box is fixed on the fixing mechanism and exposed, and the exposed part of the starting end of the material belt is convenient for the subsequent connection and conveying of the equipment body;

the automatic braid conveying device specifically comprises a base, one end of the base, which is far away from an equipment body, comprises a material box waiting station and a feeding station, the feeding station is used for placing a material receiving box, a plurality of material receiving discs are arranged in the material receiving box, one end of the base is a braid full-band discharging station, the braid full-band discharging station is provided with the material receiving box for placing the material receiving discs loaded with braids, the base is connected with a rotary chuck system through a support, the rotary chuck system is provided with connecting rods, the outer end of each connecting rod is provided with a rotating motor, the rotating motor is used for rotating the material discs, a transmission rod of the rotating motor is provided with a key groove, the material discs are not shaken after being butted, the transmission rod is provided with a material disc locking mechanism to prevent the material discs from falling off, and the support is provided with a horizontal push-out mechanism corresponding to the braid, the horizontal pushing mechanism is used for pushing the full-belt material receiving disc into the material receiving box; the automatic material box labeling machine further comprises an abnormal coil discharging system and a labeling system, wherein the abnormal coil discharging system is used for discharging abnormal material discs out of the automatic braid conveying device, and the labeling system is used for labeling material boxes;

mushroom head structures are arranged at the tops of the material box and the material receiving box, so that a clamping or adsorption structure of a factory logistics conveying system is convenient to transport;

the automatic product conveying device comprises a lifting platform, an input belt and an output belt, wherein the input belt is used for receiving products on a product conveying line of a factory logistics conveying system and conveying the products to the conveying belt on the lifting platform, and the output belt is used for conveying the products to the equipment body.

After the invention is adopted, because the first interface of the factory logistics conveying system and the second interface corresponding to the automatic material inlet and outlet of the equipment body are used for butting various material transfer devices of a factory, the second interface is used for butting the material inlet and the material outlet of the equipment body, the system comprises a plurality of different material conveying devices, each material conveying device comprises a material storage function, a material automatic supply function and a material automatic conveying function, the supplement and the unloading of the materials to be processed and the material loading of the materials corresponding to the equipment body are automatically controlled, and the products processed by the equipment body are automatically output, so that the production efficiency of the whole system is high, and the labor cost is reduced.

Drawings

FIG. 1 is a schematic structural diagram of a first embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a second embodiment of the present invention;

FIG. 3 is a schematic view of the structure of the first belt automatic transfer device or the second belt automatic transfer device of the present invention

FIG. 4 is a schematic structural view of an automatic braid conveying device of the present invention;

fig. 5 is a schematic structural view of the automatic product conveying device of the present invention.

Detailed Description

A full automatization material transfer system suitable for intelligent factory uses: the system comprises a first interface corresponding to a factory logistics conveying system and a second interface corresponding to an automatic material inlet and outlet of an equipment body, wherein the first interface is used for butting various material transfer devices of a factory, the second interface is used for butting a feeding port and a discharging port of the equipment body, the system comprises a plurality of different material conveying devices, and each material conveying device comprises a material storage function, an automatic material supply function and an automatic material conveying function.

The material transfer device comprises a device for supplementing materials in the corresponding material conveying device and a device for transferring the materials in the material conveying device;

the material conveying device is specifically a standard material conveying device and comprises a feeding standard material conveying device and a discharging standard material conveying device, the feeding standard material conveying device is used for receiving material raw materials in a factory through a first interface and then automatically conveying the material raw materials into the equipment body through a second interface, the discharging standard material conveying device is used for automatically receiving the materials which are processed through the equipment body through the second interface and then forming the processed materials through the first interface to be in butt joint with a factory logistics conveying system;

when the equipment body needs corresponding materials, the corresponding materials in the material box are conveyed into the equipment body by the material conveying device, and when the materials in the material box are empty, the material box is taken away in time by a factory logistics conveying system and a new material box is replenished;

each discharging standard material conveying device is used for installing materials into material receiving boxes during transferring, each material receiving box is connected with a material receiving assembly, the supplement of the material receiving assemblies is input in a material receiving box mode, the processed materials are conveyed to the material receiving assemblies by the equipment body for receiving the materials, and the material receiving assemblies are automatically switched when the material receiving plates receive the materials to be full; when the material receiving component is fully loaded, the material receiving material box is received away through the factory logistics conveying system, the corresponding material receiving material box used for collecting the material receiving component is not supplemented, and when the material receiving material box is empty, the factory logistics conveying system takes away the material receiving material box in time and supplements a new material box.