Automatic waxing mechanism
阅读说明:本技术 一种自动打蜡机构 (Automatic waxing mechanism ) 是由 曹刚 于 2020-08-11 设计创作,主要内容包括:一种自动打蜡机构,包括伸缩活动部件、固定支撑部件和动力驱动部件,伸缩活动部件包括光轴和装蜡支架,光轴的两端分别设有光轴固定座,装蜡支架前端呈悬臂结构设有固定轴,固定轴上通过单向轴承安装有套筒,蜡料跟随套筒相对固定轴单向转动,套筒靠近支撑板的端面同轴连接有棘轮;固定支撑部件包括固定块和棘爪,固定块上安装有与光轴套连的滑套,当光轴沿滑套向一端滑动时,以带动套筒上的蜡料向前伸出;当光轴沿滑套向另一端滑动时,以带动套筒上的蜡料向后回缩;当蜡料回缩到位时,装蜡支架靠近固定块,棘爪顶触到棘轮的齿,并推动棘轮旋转预设角度,从而带动套筒及蜡料同步旋转。本发明实现自动化作业,提高了工作效率,且送蜡量均匀。(An automatic waxing mechanism comprises a telescopic movable part, a fixed supporting part and a power driving part, wherein the telescopic movable part comprises an optical shaft and a wax loading support, optical shaft fixing seats are respectively arranged at two ends of the optical shaft, a fixed shaft is arranged at the front end of the wax loading support in a cantilever structure, a sleeve is arranged on the fixed shaft through a one-way bearing, wax materials rotate along the sleeve in a one-way mode relative to the fixed shaft, and a ratchet wheel is coaxially connected with the end face, close to a supporting plate, of the sleeve; the fixed support component comprises a fixed block and a pawl, a sliding sleeve sleeved with the optical axis is mounted on the fixed block, and when the optical axis slides to one end along the sliding sleeve, the wax material on the sleeve is driven to extend forwards; when the optical axis slides to the other end along the sliding sleeve, the wax material on the sleeve is driven to retract backwards; when the wax material retracts to the right position, the wax loading support is close to the fixed block, the pawl pushes against the teeth of the ratchet wheel and pushes the ratchet wheel to rotate for a preset angle, and therefore the sleeve and the wax material are driven to rotate synchronously. The invention realizes automatic operation, improves the working efficiency and has uniform wax feeding amount.)
1. An automatic waxing mechanism, comprising a telescopic movable part, a fixed supporting part and a power driving part, wherein the power driving part is used for driving the telescopic movable part to do linear telescopic motion on the fixed supporting part, and the automatic waxing mechanism is characterized in that:
the telescopic movable part comprises an optical shaft and a wax containing support, optical shaft fixing seats are respectively arranged at two ends of the optical shaft, the wax containing support is connected with the optical shaft fixing seat at one end, a fixed shaft is arranged at the front end of the wax containing support in a cantilever structure, a sleeve is arranged on the fixed shaft through a one-way bearing, wax materials are arranged on the sleeve and rotate along the sleeve in a one-way mode relative to the fixed shaft, and a ratchet wheel is coaxially connected with the end face, close to the support plate, of the sleeve;
the fixed support component comprises a fixed block and a pawl connected with the fixed block, a sliding sleeve sleeved with the optical axis is mounted on the fixed block, and when the optical axis slides to one end along the sliding sleeve, the optical axis drives the wax material on the sleeve to extend forwards; when the optical axis slides to the other end along the sliding sleeve, the wax material on the sleeve is driven to retract backwards; when the wax material is retracted to the right place, the wax loading support is close to the fixed block, the pawl is pushed to the teeth of the ratchet wheel and pushes the ratchet wheel to rotate for a preset angle, so that the sleeve is driven to synchronously rotate the wax material, the preset angle is 360 degrees, the number of teeth of the ratchet wheel is divided, and the rotation direction of the ratchet wheel is consistent with the unidirectional rotation direction of the unidirectional bearing.
2. The automatic waxing mechanism of claim 1, wherein the cross section of the sleeve is a regular hexagon, and the center of the wax material is correspondingly provided with a regular hexagon hole which is in plug fit with the sleeve.
3. The automatic waxing mechanism of claim 2, wherein there are two one-way bearings sleeved on the fixed shaft, and the two one-way bearings are correspondingly arranged at two ends of the sleeve.
4. The automatic waxing mechanism of claim 3, wherein a wax cap is provided at an end of the sleeve remote from the ratchet wheel, the wax cap snap-engaging with the sleeve to clamp wax mounted on the sleeve between the wax cap and the ratchet wheel.
5. The automatic waxing mechanism of claim 1, wherein said pawl comprises an ejector block and an ejector pin hinged to each other, said ejector block is fixed to the bottom surface of said fixed block, and the front end of said ejector pin has a hook head contacting said ratchet wheel.
6. The automatic waxing mechanism according to any one of claims 1 to 5, wherein the fixed support member further comprises a connecting frame, the fixed block is connected to the bottom surface of one end of the connecting frame, and the other end of the connecting frame is used for connecting with an external mechanism.
7. The automatic waxing mechanism of claim 6, wherein two said optical axis holders are each provided with a sensor, said connecting frame is provided with a sensing plate, said sensing plates are respectively in sensing fit with two said sensors to detect the position of said telescopic moving part extending to the right position and the position of said telescopic moving part retracting to the right position respectively.
8. The automatic waxing mechanism of claim 6, wherein the power driving part comprises a servo motor, a spur gear and a rack, the rack is arranged in parallel with the optical axis, two ends of the rack are respectively and fixedly connected with the two optical axis fixing seats, the servo motor is fixed on the connecting frame, and the spur gear is connected to an output shaft of the servo motor and meshed with the rack.
Technical Field
The invention relates to the field of grinding and polishing equipment, in particular to an automatic waxing mechanism.
Background
In the field of grinding and polishing, a physical principle is generally adopted, namely, a polishing wheel is used for polishing and polishing a component, so that the surface of the polished part is smoother, and meanwhile, in order to improve the polishing quality of the part, an important step, namely waxing, is required for some parts. Waxing means that wax materials are coated on the surface of a polishing wheel, and then the part is polished through the polishing wheel, so that the polished product is smoother and brighter. Because the polishing wheel is in rotary friction with the wax material, the wax material is quickly lost, the prior art generally adopts manual wax feeding, and the defects of manual wax feeding are that the wax feeding strength and the contact time are not easy to master, and the wax amount of manual wax feeding is not uniform, so that the polishing quality is influenced; in addition, manual waxing is dangerous, and the hands are easily injured due to the fact that the polishing wheel rotates at a high speed and the wax material is held by hands to be in contact with the polishing wheel.
Disclosure of Invention
Based on the technical scheme, the invention provides an automatic waxing mechanism, which aims to solve the technical problems that in the waxing and polishing operation in the prior art, wax feeding is manual, the wax feeding amount is not uniform, and hands are easy to hurt.
In order to achieve the above object, the present invention provides an automatic waxing mechanism, including a telescopic movable part, a fixed support part and a power driving part, wherein the power driving part is used for driving the telescopic movable part to make linear telescopic motion on the fixed support part, and wherein:
the telescopic movable part comprises an optical shaft and a wax containing support, optical shaft fixing seats are respectively arranged at two ends of the optical shaft, the wax containing support is connected with the optical shaft fixing seat at one end, a fixed shaft is arranged at the front end of the wax containing support in a cantilever structure, a sleeve is arranged on the fixed shaft through a one-way bearing, wax materials are arranged on the sleeve and rotate along the sleeve in a one-way mode relative to the fixed shaft, and a ratchet wheel is coaxially connected with the end face, close to the support plate, of the sleeve;
the fixed support component comprises a fixed block and a pawl connected with the fixed block, a sliding sleeve sleeved with the optical axis is mounted on the fixed block, and when the optical axis slides to one end along the sliding sleeve, the optical axis drives the wax material on the sleeve to extend forwards; when the optical axis slides to the other end along the sliding sleeve, the wax material on the sleeve is driven to retract backwards; when the wax material is retracted to the right place, the wax loading support is close to the fixed block, the pawl is pushed to the teeth of the ratchet wheel and pushes the ratchet wheel to rotate for a preset angle, so that the sleeve is driven to synchronously rotate the wax material, the preset angle is 360 degrees, the number of teeth of the ratchet wheel is divided, and the rotation direction of the ratchet wheel is consistent with the unidirectional rotation direction of the unidirectional bearing.
As a further preferable technical scheme of the invention, the cross section of the sleeve is a regular hexagon, and the center of the wax material is correspondingly provided with a regular hexagon hole which is in inserted connection and matching with the sleeve.
As a further preferable technical scheme of the invention, the number of the one-way bearings sleeved on the fixing shaft is two, and the two one-way bearings are correspondingly arranged at two ends of the sleeve.
As a further preferable technical scheme of the invention, one end of the sleeve, which is far away from the ratchet wheel, is provided with a wax cover, and the wax cover is in clamping fit with the sleeve, so that wax materials installed on the sleeve are clamped between the wax cover and the ratchet wheel.
As a further preferable technical solution of the present invention, the pawl is composed of an ejector block and an ejector pin hinged to each other, the ejector block is fixed to a bottom surface of the fixed block, and a hook head which abuts against the ratchet is provided at a front end of the ejector pin.
As a further preferable technical solution of the present invention, the fixing support member further includes a connecting frame, the fixing block is connected to a bottom surface of one end of the connecting frame, and the other end of the connecting frame is used for connecting with an external mechanism.
As a further preferable technical scheme of the present invention, two of the optical axis fixing bases are both provided with sensors, the connecting frame is provided with sensing pieces, and the sensing pieces are respectively in sensing fit with the two sensors to respectively detect the position where the telescopic movable component extends in place and the position where the telescopic movable component retracts in place.
As a further preferable technical scheme of the present invention, the power driving part includes a servo motor, a spur gear and a rack, the rack is arranged in parallel with the optical axis, two ends of the rack are respectively and fixedly connected with the two optical axis fixing seats, the servo motor is fixed on the connecting frame, and the spur gear is connected to an output shaft of the servo motor and engaged with the rack.
By adopting the technical scheme, the automatic waxing mechanism can achieve the following beneficial effects:
1) the power driving part can accurately control the telescopic movable part to move forwards and backwards, so that the wax feeding force and time can be accurately controlled, and the wax feeding amount is uniform;
2) the ratchet wheel is pushed by the pawl to move in a stepping mode, so that the wax material can rotate by a preset angle after each telescopic movement is completed, the wax feeding contact part of the wax material is changed, and the wax material is uniformly consumed.
3) The rotation direction of the wax material is controlled by adopting the one-way bearing, namely the wax material can be driven by the ratchet wheel to rotate but cannot be driven by the polishing wheel of an external polishing machine to rotate, so that the friction force between the wax material and the polishing wheel is improved, and the wax material can be better coated on the polishing wheel;
4) the invention realizes automatic operation, improves the working efficiency, has uniform wax feeding amount and better product processing quality.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is an assembly view of a perspective provided by the automatic waxing mechanism;
FIG. 2 is an assembly view of an alternative perspective provided by the automatic waxing mechanism;
FIG. 3 is a detailed view of the structure of the automatic waxing mechanism;
FIG. 4 is a partial schematic view of a wax mounting portion of the telescoping movable member;
fig. 5 is another partial schematic view of the wax mounting portion of the telescoping member.
In the figure: 100. the telescopic moving
1. The device comprises an optical axis fixing seat, 2, an optical axis, 3, a sliding sleeve, 4, a fixing block, 5, an induction sheet, 6, a servo motor, 7, a connecting frame, 8, a rack, 9, an ejector pin, 10, an ejector block, 11, a pawl, 12, a straight gear, 13, a wax loading support, 14, a fixing shaft, 15, a ratchet wheel, 16, wax, 17, a one-way bearing, 18, a sleeve, 19 and a wax cover.
The objects, features and advantages of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments. In the preferred embodiments, the terms "upper", "lower", "left", "right", "middle" and "a" are used for clarity of description only, and are not used to limit the scope of the invention, and the relative relationship between the terms and the terms is not changed or modified substantially without changing the technical content of the invention.
As shown in fig. 1 to 5, the present invention provides an automatic waxing mechanism, which is used in cooperation with a polishing and grinding device to coat
the telescopic
the
The automatic waxing mechanism of the invention is used for matching with the polishing equipment, and the
In the in-service use process, because one-way bearing 17 has restricted the rotation direction of
The one-way intermittent motion mechanism consists of the
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