Automatic waxing mechanism

文档序号:980006 发布日期:2020-11-06 浏览:16次 中文

阅读说明:本技术 一种自动打蜡机构 (Automatic waxing mechanism ) 是由 曹刚 于 2020-08-11 设计创作,主要内容包括:一种自动打蜡机构,包括伸缩活动部件、固定支撑部件和动力驱动部件,伸缩活动部件包括光轴和装蜡支架,光轴的两端分别设有光轴固定座,装蜡支架前端呈悬臂结构设有固定轴,固定轴上通过单向轴承安装有套筒,蜡料跟随套筒相对固定轴单向转动,套筒靠近支撑板的端面同轴连接有棘轮;固定支撑部件包括固定块和棘爪,固定块上安装有与光轴套连的滑套,当光轴沿滑套向一端滑动时,以带动套筒上的蜡料向前伸出;当光轴沿滑套向另一端滑动时,以带动套筒上的蜡料向后回缩;当蜡料回缩到位时,装蜡支架靠近固定块,棘爪顶触到棘轮的齿,并推动棘轮旋转预设角度,从而带动套筒及蜡料同步旋转。本发明实现自动化作业,提高了工作效率,且送蜡量均匀。(An automatic waxing mechanism comprises a telescopic movable part, a fixed supporting part and a power driving part, wherein the telescopic movable part comprises an optical shaft and a wax loading support, optical shaft fixing seats are respectively arranged at two ends of the optical shaft, a fixed shaft is arranged at the front end of the wax loading support in a cantilever structure, a sleeve is arranged on the fixed shaft through a one-way bearing, wax materials rotate along the sleeve in a one-way mode relative to the fixed shaft, and a ratchet wheel is coaxially connected with the end face, close to a supporting plate, of the sleeve; the fixed support component comprises a fixed block and a pawl, a sliding sleeve sleeved with the optical axis is mounted on the fixed block, and when the optical axis slides to one end along the sliding sleeve, the wax material on the sleeve is driven to extend forwards; when the optical axis slides to the other end along the sliding sleeve, the wax material on the sleeve is driven to retract backwards; when the wax material retracts to the right position, the wax loading support is close to the fixed block, the pawl pushes against the teeth of the ratchet wheel and pushes the ratchet wheel to rotate for a preset angle, and therefore the sleeve and the wax material are driven to rotate synchronously. The invention realizes automatic operation, improves the working efficiency and has uniform wax feeding amount.)

1. An automatic waxing mechanism, comprising a telescopic movable part, a fixed supporting part and a power driving part, wherein the power driving part is used for driving the telescopic movable part to do linear telescopic motion on the fixed supporting part, and the automatic waxing mechanism is characterized in that:

the telescopic movable part comprises an optical shaft and a wax containing support, optical shaft fixing seats are respectively arranged at two ends of the optical shaft, the wax containing support is connected with the optical shaft fixing seat at one end, a fixed shaft is arranged at the front end of the wax containing support in a cantilever structure, a sleeve is arranged on the fixed shaft through a one-way bearing, wax materials are arranged on the sleeve and rotate along the sleeve in a one-way mode relative to the fixed shaft, and a ratchet wheel is coaxially connected with the end face, close to the support plate, of the sleeve;

the fixed support component comprises a fixed block and a pawl connected with the fixed block, a sliding sleeve sleeved with the optical axis is mounted on the fixed block, and when the optical axis slides to one end along the sliding sleeve, the optical axis drives the wax material on the sleeve to extend forwards; when the optical axis slides to the other end along the sliding sleeve, the wax material on the sleeve is driven to retract backwards; when the wax material is retracted to the right place, the wax loading support is close to the fixed block, the pawl is pushed to the teeth of the ratchet wheel and pushes the ratchet wheel to rotate for a preset angle, so that the sleeve is driven to synchronously rotate the wax material, the preset angle is 360 degrees, the number of teeth of the ratchet wheel is divided, and the rotation direction of the ratchet wheel is consistent with the unidirectional rotation direction of the unidirectional bearing.

2. The automatic waxing mechanism of claim 1, wherein the cross section of the sleeve is a regular hexagon, and the center of the wax material is correspondingly provided with a regular hexagon hole which is in plug fit with the sleeve.

3. The automatic waxing mechanism of claim 2, wherein there are two one-way bearings sleeved on the fixed shaft, and the two one-way bearings are correspondingly arranged at two ends of the sleeve.

4. The automatic waxing mechanism of claim 3, wherein a wax cap is provided at an end of the sleeve remote from the ratchet wheel, the wax cap snap-engaging with the sleeve to clamp wax mounted on the sleeve between the wax cap and the ratchet wheel.

5. The automatic waxing mechanism of claim 1, wherein said pawl comprises an ejector block and an ejector pin hinged to each other, said ejector block is fixed to the bottom surface of said fixed block, and the front end of said ejector pin has a hook head contacting said ratchet wheel.

6. The automatic waxing mechanism according to any one of claims 1 to 5, wherein the fixed support member further comprises a connecting frame, the fixed block is connected to the bottom surface of one end of the connecting frame, and the other end of the connecting frame is used for connecting with an external mechanism.

7. The automatic waxing mechanism of claim 6, wherein two said optical axis holders are each provided with a sensor, said connecting frame is provided with a sensing plate, said sensing plates are respectively in sensing fit with two said sensors to detect the position of said telescopic moving part extending to the right position and the position of said telescopic moving part retracting to the right position respectively.

8. The automatic waxing mechanism of claim 6, wherein the power driving part comprises a servo motor, a spur gear and a rack, the rack is arranged in parallel with the optical axis, two ends of the rack are respectively and fixedly connected with the two optical axis fixing seats, the servo motor is fixed on the connecting frame, and the spur gear is connected to an output shaft of the servo motor and meshed with the rack.

Technical Field

The invention relates to the field of grinding and polishing equipment, in particular to an automatic waxing mechanism.

Background

In the field of grinding and polishing, a physical principle is generally adopted, namely, a polishing wheel is used for polishing and polishing a component, so that the surface of the polished part is smoother, and meanwhile, in order to improve the polishing quality of the part, an important step, namely waxing, is required for some parts. Waxing means that wax materials are coated on the surface of a polishing wheel, and then the part is polished through the polishing wheel, so that the polished product is smoother and brighter. Because the polishing wheel is in rotary friction with the wax material, the wax material is quickly lost, the prior art generally adopts manual wax feeding, and the defects of manual wax feeding are that the wax feeding strength and the contact time are not easy to master, and the wax amount of manual wax feeding is not uniform, so that the polishing quality is influenced; in addition, manual waxing is dangerous, and the hands are easily injured due to the fact that the polishing wheel rotates at a high speed and the wax material is held by hands to be in contact with the polishing wheel.

Disclosure of Invention

Based on the technical scheme, the invention provides an automatic waxing mechanism, which aims to solve the technical problems that in the waxing and polishing operation in the prior art, wax feeding is manual, the wax feeding amount is not uniform, and hands are easy to hurt.

In order to achieve the above object, the present invention provides an automatic waxing mechanism, including a telescopic movable part, a fixed support part and a power driving part, wherein the power driving part is used for driving the telescopic movable part to make linear telescopic motion on the fixed support part, and wherein:

the telescopic movable part comprises an optical shaft and a wax containing support, optical shaft fixing seats are respectively arranged at two ends of the optical shaft, the wax containing support is connected with the optical shaft fixing seat at one end, a fixed shaft is arranged at the front end of the wax containing support in a cantilever structure, a sleeve is arranged on the fixed shaft through a one-way bearing, wax materials are arranged on the sleeve and rotate along the sleeve in a one-way mode relative to the fixed shaft, and a ratchet wheel is coaxially connected with the end face, close to the support plate, of the sleeve;

the fixed support component comprises a fixed block and a pawl connected with the fixed block, a sliding sleeve sleeved with the optical axis is mounted on the fixed block, and when the optical axis slides to one end along the sliding sleeve, the optical axis drives the wax material on the sleeve to extend forwards; when the optical axis slides to the other end along the sliding sleeve, the wax material on the sleeve is driven to retract backwards; when the wax material is retracted to the right place, the wax loading support is close to the fixed block, the pawl is pushed to the teeth of the ratchet wheel and pushes the ratchet wheel to rotate for a preset angle, so that the sleeve is driven to synchronously rotate the wax material, the preset angle is 360 degrees, the number of teeth of the ratchet wheel is divided, and the rotation direction of the ratchet wheel is consistent with the unidirectional rotation direction of the unidirectional bearing.

As a further preferable technical scheme of the invention, the cross section of the sleeve is a regular hexagon, and the center of the wax material is correspondingly provided with a regular hexagon hole which is in inserted connection and matching with the sleeve.

As a further preferable technical scheme of the invention, the number of the one-way bearings sleeved on the fixing shaft is two, and the two one-way bearings are correspondingly arranged at two ends of the sleeve.

As a further preferable technical scheme of the invention, one end of the sleeve, which is far away from the ratchet wheel, is provided with a wax cover, and the wax cover is in clamping fit with the sleeve, so that wax materials installed on the sleeve are clamped between the wax cover and the ratchet wheel.

As a further preferable technical solution of the present invention, the pawl is composed of an ejector block and an ejector pin hinged to each other, the ejector block is fixed to a bottom surface of the fixed block, and a hook head which abuts against the ratchet is provided at a front end of the ejector pin.

As a further preferable technical solution of the present invention, the fixing support member further includes a connecting frame, the fixing block is connected to a bottom surface of one end of the connecting frame, and the other end of the connecting frame is used for connecting with an external mechanism.

As a further preferable technical scheme of the present invention, two of the optical axis fixing bases are both provided with sensors, the connecting frame is provided with sensing pieces, and the sensing pieces are respectively in sensing fit with the two sensors to respectively detect the position where the telescopic movable component extends in place and the position where the telescopic movable component retracts in place.

As a further preferable technical scheme of the present invention, the power driving part includes a servo motor, a spur gear and a rack, the rack is arranged in parallel with the optical axis, two ends of the rack are respectively and fixedly connected with the two optical axis fixing seats, the servo motor is fixed on the connecting frame, and the spur gear is connected to an output shaft of the servo motor and engaged with the rack.

By adopting the technical scheme, the automatic waxing mechanism can achieve the following beneficial effects:

1) the power driving part can accurately control the telescopic movable part to move forwards and backwards, so that the wax feeding force and time can be accurately controlled, and the wax feeding amount is uniform;

2) the ratchet wheel is pushed by the pawl to move in a stepping mode, so that the wax material can rotate by a preset angle after each telescopic movement is completed, the wax feeding contact part of the wax material is changed, and the wax material is uniformly consumed.

3) The rotation direction of the wax material is controlled by adopting the one-way bearing, namely the wax material can be driven by the ratchet wheel to rotate but cannot be driven by the polishing wheel of an external polishing machine to rotate, so that the friction force between the wax material and the polishing wheel is improved, and the wax material can be better coated on the polishing wheel;

4) the invention realizes automatic operation, improves the working efficiency, has uniform wax feeding amount and better product processing quality.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

FIG. 1 is an assembly view of a perspective provided by the automatic waxing mechanism;

FIG. 2 is an assembly view of an alternative perspective provided by the automatic waxing mechanism;

FIG. 3 is a detailed view of the structure of the automatic waxing mechanism;

FIG. 4 is a partial schematic view of a wax mounting portion of the telescoping movable member;

fig. 5 is another partial schematic view of the wax mounting portion of the telescoping member.

In the figure: 100. the telescopic moving part 200, the fixed supporting part 300 and the power driving part.

1. The device comprises an optical axis fixing seat, 2, an optical axis, 3, a sliding sleeve, 4, a fixing block, 5, an induction sheet, 6, a servo motor, 7, a connecting frame, 8, a rack, 9, an ejector pin, 10, an ejector block, 11, a pawl, 12, a straight gear, 13, a wax loading support, 14, a fixing shaft, 15, a ratchet wheel, 16, wax, 17, a one-way bearing, 18, a sleeve, 19 and a wax cover.

The objects, features and advantages of the present invention will be further explained with reference to the accompanying drawings.

Detailed Description

The invention will be further described with reference to the accompanying drawings and specific embodiments. In the preferred embodiments, the terms "upper", "lower", "left", "right", "middle" and "a" are used for clarity of description only, and are not used to limit the scope of the invention, and the relative relationship between the terms and the terms is not changed or modified substantially without changing the technical content of the invention.

As shown in fig. 1 to 5, the present invention provides an automatic waxing mechanism, which is used in cooperation with a polishing and grinding device to coat wax 16 on a polishing wheel of the polishing and grinding device, and includes a flexible movable part 100, a fixed supporting part 200 and a power driving part 300, wherein the power driving part 300 is used to drive the flexible movable part 100 to make a linear flexible motion on the fixed supporting part 200, and the wax 16 is driven by the flexible movable part 100 to make a linear reciprocating motion, so as to realize the feeding and returning actions of the wax 16, wherein:

the telescopic movable part 100 comprises an optical axis 2 and a wax containing support 13, wherein two ends of the optical axis 2 are respectively provided with an optical axis fixing seat 1, the wax containing support 13 is connected with the optical axis fixing seat 1 at one end, the front end of the wax containing support 13 is provided with a fixed shaft 14 in a cantilever structure, the fixed shaft 14 is provided with a sleeve 18 through a one-way bearing 17, the sleeve 18 is used for mounting wax materials 16, the wax materials 16 rotate along the sleeve 18 in a one-way mode relative to the fixed shaft 14, and the end face, close to the support plate, of the sleeve 18 is coaxially;

the fixed support part 200 comprises a fixed block 4 and a pawl 11 connected with the fixed block 4, the fixed block 4 is provided with a sliding sleeve 3 sleeved with the optical axis 2, and when the optical axis 2 slides to one end along the sliding sleeve 3, the optical axis 2 drives the wax material 16 on the sleeve 18 to extend forwards; when the optical axis 2 slides to the other end along the sliding sleeve 3, the wax material 16 on the sleeve 18 is driven to retract backwards; when the wax material 16 retracts to the right position, the wax loading support 13 is close to the fixed block 4, the pawl 11 is pushed to contact with the teeth of the ratchet wheel 15 and pushes the ratchet wheel 15 to rotate by a preset angle, so that the sleeve 18 and the wax material 16 are driven to synchronously rotate, the preset angle is 360 degrees divided by the number of teeth of the ratchet wheel 15, and the rotation direction of the ratchet wheel 15 is consistent with the unidirectional rotation direction of the unidirectional bearing 17.

The automatic waxing mechanism of the invention is used for matching with the polishing equipment, and the wax material 16 on the telescopic movable part 100 moves forwards and backwards in a straight line to feed and return; the flexible movable part 100 drives the wax material 16 to extend forwards to a proper position, and then the wax material is contacted with a polishing wheel of polishing equipment, and the rotating polishing wheel rubs against the wax material 16, so that the wax can be coated on the polishing wheel; the wax 16 is required to be returned after contacting the rotating polishing wheel for a short time, otherwise, the wax is coated too much, which causes waste, and at this time, the flexible movable part 100 drives the wax 16 to return to the position and wait for the next feeding.

In the in-service use process, because one-way bearing 17 has restricted the rotation direction of sleeve 18, and wax material 16 and sleeve 18 are fixed mounting for under one-way bearing 17's effect, when making wax material 16 and rotatory throwing aureola contact, the throwing aureola can not drive wax material 16 rotatory, and then has improved the frictional force between wax material 16 and the throwing aureola, makes the coating that wax material 16 can be better on the throwing aureola.

The one-way intermittent motion mechanism consists of the ratchet wheel 15 and the pawl 11, the pawl 11 pushes the ratchet wheel 15 to move in a stepping mode, namely, the telescopic movable part 100 retracts to the right position each time, the pawl 11 pushes the ratchet wheel 15 to rotate once, the rotating angle is 360 degrees divided by the number of teeth of the ratchet wheel 15, and therefore the wax 16 extending out at each time rotates by a certain angle, the polishing wheel can be different from the contact part of the wax 16 at each time, and further the wax 16 is uniformly consumed.

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