Winch pressurization system and rotary drilling rig
阅读说明:本技术 卷扬加压系统及旋挖钻机 (Winch pressurization system and rotary drilling rig ) 是由 陈玉磊 赵涤辉 杨龙君 李士战 于 2020-08-27 设计创作,主要内容包括:一种卷扬加压系统,包括加压卷扬、第一钢丝绳、第一定滑轮组、第一动滑轮、第二钢丝绳、第二定滑轮组和第二动滑轮。第一动滑轮和第二动滑轮设置在动力头上。第一定滑轮组包括设置在上桅杆的第一滑轮和第二滑轮;第一钢丝绳的一端缠绕于加压卷扬、另一端由加压卷扬引出后依次卷绕在第二滑轮、第一动滑轮和第一滑轮上与上桅杆相连;第二定滑轮组包括设置在下桅杆的第三滑轮,第二钢丝绳的一端缠绕于加压卷扬、另一端由加压卷扬引出后依次卷绕在第三滑轮和第二动滑轮上与下桅杆相连;第一钢丝绳与第二钢丝绳在加压卷扬上的缠绕方向相反。本发明的卷扬加压系统的滑轮数量较少,可减少钢丝绳的使用长度,从而节省成本,减少钢丝绳的磨损。(A winch pressurization system comprises a pressurization winch, a first steel wire rope, a first fixed pulley block, a first movable pulley, a second steel wire rope, a second fixed pulley block and a second movable pulley. The first movable pulley and the second movable pulley are arranged on the power head. The first fixed pulley group comprises a first pulley and a second pulley which are arranged on the upper mast; one end of a first steel wire rope is wound on the pressurized winch, and the other end of the first steel wire rope is led out by the pressurized winch and then sequentially wound on the second pulley, the first movable pulley and the first pulley to be connected with the upper mast; the second fixed pulley block comprises a third pulley arranged on the lower mast, one end of a second steel wire rope is wound on the pressurization winch, and the other end of the second steel wire rope is led out by the pressurization winch and then sequentially wound on the third pulley and the second movable pulley to be connected with the lower mast; the first steel wire rope and the second steel wire rope are wound in opposite directions on the pressurizing winch. The winch pressurization system has the advantages that the number of pulleys is small, the using length of the steel wire rope can be reduced, the cost is saved, and the abrasion of the steel wire rope is reduced.)
1. A hoisting pressurization system (100) is suitable for a rotary drilling rig, the rotary drilling rig comprises a mast (102) and a power head (16) movably arranged on the mast (102), and the mast (102) comprises an upper mast (9), a middle mast (3) and a lower mast (20) which are sequentially connected; the hoisting and pressurizing system (100) is characterized by comprising a pressurizing winch (2), a first steel wire rope (4), a first fixed pulley block (110), a first movable pulley (17), a second steel wire rope (19), a second fixed pulley block (120) and a second movable pulley (18); the first movable pulley (17) and the second movable pulley (18) are arranged on the power head (16), and the pressurizing winch (2) is arranged on the middle mast (3); the first pulley block (110) comprises a first pulley (6) and a second pulley (8), and the first pulley (6) and the second pulley (8) are arranged on the upper mast (9); one end of the first steel wire rope (4) is wound on the pressurizing winch (2), and the other end of the first steel wire rope is led out from the pressurizing winch (2) and then sequentially wound on the second pulley (8), the first movable pulley (17) and the first pulley (6) to be connected with the upper mast (9); the second fixed pulley group (120) comprises a third pulley (21) arranged on the lower mast (20), one end of the second steel wire rope (19) is wound on the pressurizing winch (2), and the other end of the second steel wire rope is led out from the pressurizing winch (2) and then sequentially wound on the third pulley (21) and the second movable pulley (18) to be connected with the lower mast (20); the winding directions of the first steel wire rope (4) and the second steel wire rope (19) on the pressurizing winch (2) are opposite.
2. Hoisting pressurization system (100) according to claim 1, characterized in that said pressurized hoisting (2) is fixed to said middle mast (3) by means of a pressurized hoisting frame (1); the first pulley (6) and the second pulley (8) are arranged at the non-end of the upper mast (9) far away from the middle mast (3).
3. The hoisting pressurization system (100) of claim 1, characterized in that the hoisting pressurization system (100) further comprises a wire rope tensioning cylinder (5) and a rope presser (23), the wire rope tensioning cylinder (5) being fixed to the upper mast (9) and located between the first sheave (6) and the middle mast (3), the rope presser (23) being fixed to an end of the lower mast (20) remote from the middle mast (3); the first steel wire rope (4) is led out from the pressurization winch (2) and then sequentially wound on the second pulley (8), the first movable pulley (17) and the first pulley (6) to be connected with the steel wire rope tensioning oil cylinder (5), and the second steel wire rope (19) is led out from the pressurization winch (2) and then sequentially wound on the third pulley (21) and the second movable pulley (18) to be connected with the rope pressing device (23).
4. Hoisting pressurization system (100) according to claim 1, characterized in that the number of said first pulleys (6) is two, each first pulley (6) is fixed to the end of said upper mast (9) far from said middle mast (3) by means of a first shaft (7), and two first pulleys (6) are arranged side by side and in a direction perpendicular to the length extension direction of said upper mast (9).
5. Hoisting pressurization system (100) according to claim 4, characterized in that said second sheave (8) is arranged on said first shaft (7) coaxially to one of said first sheaves (6).
6. Hoisting pressurization system (100) according to claim 5, characterized in that said first movable sheave (17) and second movable sheave (18) are arranged side by side and in a direction parallel to the length extension of said middle mast (3), said first movable sheave (17) being closer to said upper mast (9) than said second movable sheave (18).
7. Hoisting pressurization system (100) according to claim 6, characterized in that the axial direction of said first movable sheave (17) and said second movable sheave (18) is parallel and perpendicular to the axial direction of said first sheave (6).
8. Hoisting pressurization system (100) according to claim 1, characterized in that said third pulley (21) is fixed to said lower mast (20) by means of a third shaft (22), said third pulley (21) being at an angle θ to said lower mast (20), wherein θ ranges from 20 ° to 30 °.
9. A rotary drilling rig, characterized by comprising a hoisting pressurization system (100) according to any one of claims 1 to 8.
10. The transportation method of the rotary drilling rig according to claim 9, wherein the transportation method comprises the following steps:
placing the power head (16) on the lower mast (20), detaching the second wire rope (19) from the lower mast (20), and loosening the second wire rope (19);
connecting bolts of the lower mast (20) and the middle mast (3) are disassembled, and the upper mast (9) and the middle mast (3) are fallen down to enable the height of the mast (102) to meet the transportation height;
and (3) detaching the connecting bolts of the upper mast (9) and the middle mast (3), rotating the pressurizing winch (2) to relax the first steel wire rope (4), and folding the upper mast (9) to enable the rotary drilling rig to meet the requirement of the transportation length.
Technical Field
The invention relates to the technical field of pile foundation construction equipment, in particular to a hoisting pressurization system and a rotary drilling rig with the same.
Background
The rotary drilling rig can be divided into two types according to the pressurizing mode: a rotary drilling rig pressurized by an oil cylinder and a rotary drilling rig pressurized by a winch. The winch pressurization mainly adopts the pulley block steel wire rope for pressurization, belongs to flexible pressurization, can achieve the effect of pulse pressurization through the tensile force of the steel wire rope, effectively relieves the reaction force generated by drilling rocks, reduces the impact on the mast, and prolongs the service life of the mast.
The hoisting pressurization rotary drilling rig is adopted, a hoisting pressurization system comprises a hoist, a steel wire rope, a pulley block and the like, and the improper arrangement of the hoisting pressurization system can cause the pressurization stroke of a power head on a mast to be influenced. Secondly, the structure of the hoisting pressurization system is relatively complex, and the steel wire rope is a flexible body and is easy to interfere, collide and rub with other structural members, so that the abnormal abrasion of the steel wire rope is caused, and potential safety hazards are generated in the working process. Moreover, the steel wire rope is an easily worn part and needs to be maintained and replaced regularly, so that the cost of the steel wire rope and the later maintenance cost are high. The rotary drilling rig still needs to be transported and transferred frequently, the steel wire rope needs to be disassembled in the transportation process of the whole machine, but the disassembling and assembling processes of the steel wire rope are quite complicated, and the transportation is inconvenient.
For example, in patent application No. CN201120190631.6 (prior art one), a steel wire rope pressurization system for a rotary drilling rig is disclosed, which mainly comprises a pressurized
For another example, in patent application document No. cn201220728265.x (prior art two), a hoisting and pressurizing system and a rotary drilling rig are disclosed, wherein one end of a hoisting
Furthermore, in the first and second prior art, in order to solve the problem of rope disorder caused by an overlarge rope outlet angle of the pressurizing steel wire rope on the pressurizing winch, the first prior art is additionally provided with the
Finally, in the first and second prior art, the steel wire rope fixing point is on the top, and the tensioning oil cylinder is under the top, so that the structure can increase the steel wire rope dismounting steps during transportation of the rotary drilling rig. For example, the two pressurized hoisting systems are mounted on a parallelogram rotary drilling rig, and the rotary drilling rig needs to be switched from a working state to a transportation state through the following steps: 1. after the mast is inverted, the fixed end of the steel wire rope on the middle mast is disassembled; (the fixed end of a steel wire rope where a tensioning oil cylinder of a common rotary drilling rig is located is a non-detachable end) 2, and detaching a connecting bolt between the middle mast and the lower mast after the mast is erected; 3. after the power head is placed at the lowest point of the lower mast, the pressurizing winch is rotated to tension the steel wire rope, and the mast is reversed to reach the transportation height. In summary, the fixing point of the wire rope is at the upper part, the fixing point of the tensioning cylinder is at the lower part, and the
Disclosure of Invention
The invention aims to provide a winch pressurization system, which has fewer pulleys and can reduce the use length of a steel wire rope, thereby saving the cost and reducing the abrasion of the steel wire rope.
The technical problem to be solved by the invention is realized by adopting the following technical scheme.
A hoisting pressurization system is suitable for a rotary drilling rig, the rotary drilling rig comprises a mast and a power head movably arranged on the mast, and the mast comprises an upper mast, a middle mast and a lower mast which are sequentially connected; the winch pressurization system comprises a pressurization winch, a first steel wire rope, a first fixed pulley block, a first movable pulley, a second steel wire rope, a second fixed pulley block and a second movable pulley; the first movable pulley and the second movable pulley are arranged on the power head, and the pressurizing winch is arranged on the middle mast; the first fixed pulley group comprises a first pulley and a second pulley, and the first pulley and the second pulley are arranged on the upper mast; one end of a first steel wire rope is wound on the pressurized winch, and the other end of the first steel wire rope is led out by the pressurized winch and then sequentially wound on the second pulley, the first movable pulley and the first pulley to be connected with the upper mast; the second fixed pulley block comprises a third pulley arranged on the lower mast, one end of a second steel wire rope is wound on the pressurization winch, and the other end of the second steel wire rope is led out by the pressurization winch and then sequentially wound on the third pulley and the second movable pulley to be connected with the lower mast; the first steel wire rope and the second steel wire rope are wound in opposite directions on the pressurizing winch.
Further, the pressurizing winch is fixed on the middle mast through the pressurizing winch frame; the first pulley and the second pulley are disposed at the non-end portion of the upper mast away from the middle mast.
Furthermore, the hoisting pressurization system also comprises a steel wire rope tensioning oil cylinder and a rope pressing device, wherein the steel wire rope tensioning oil cylinder is fixed on the upper mast and positioned between the first pulley and the middle mast, and the rope pressing device is fixed at the non-end part of the lower mast far away from the middle mast; the first steel wire rope is led out from the pressurization winch and then sequentially wound on the second pulley, the first movable pulley and the first pulley to be connected with the steel wire rope tensioning oil cylinder, and the second steel wire rope is led out from the pressurization winch and then sequentially wound on the third pulley and the second movable pulley to be connected with the rope pressing device.
Furthermore, the number of the first pulleys is two, each first pulley is fixed at one end, far away from the middle mast, of the upper mast through a first shaft, and the two first pulleys are arranged side by side and the arrangement direction of the two first pulleys is perpendicular to the length extension direction of the upper mast.
Further, a second pulley is disposed coaxially with one of the first pulleys on the first shaft.
Furthermore, first movable pulley and second movable pulley set up side by side and arrange the direction and be parallel with the length extending direction of middle mast pole, and first movable pulley compares the second movable pulley and is more close to the upper mast.
Further, the axial directions of the first movable pulley and the second movable pulley are parallel and perpendicular to the axial direction of the first pulley.
Further, a third pulley is fixed on the lower mast through a third shaft, and the third pulley and the lower mast form an included angle theta, wherein the range of theta is 20-30 degrees.
Another object of the present invention is to provide a rotary drilling rig, which carries the hoisting and pressurizing system, wherein the number of pulleys of the hoisting and pressurizing system is small, and the service length of the steel wire rope can be reduced; moreover, the steel wire rope does not need to be disassembled when the rotary drilling rig is in a transportation state, the disassembling steps are simple, and the transportation is convenient.
Another object of the present invention is to provide the transportation method of the rotary drilling rig, including: placing the power head on the lower mast, and detaching the second steel wire rope from the lower mast to enable the second steel wire rope to be loosened; connecting bolts of the lower mast and the middle mast are removed, and the upper mast and the middle mast are fallen down to enable the height of the mast to meet the transportation height; and (3) detaching the connecting bolts of the upper mast and the middle mast, rotating the pressurized winch to loosen the first steel wire rope while rotating the pressurized winch, and folding the upper mast while rotating the pressurized winch to enable the rotary drilling rig to meet the transportation length.
The above description is only an outline of the technical solution of the present invention, and can be implemented according to the content of the description in order to make the technical means of the present invention more clearly understood, and in order to make other objects, features and advantages of the hoisting and pressurizing system and the rotary drilling rig of the present invention more obvious and understandable, the following preferred embodiments are described in detail with reference to the attached drawings.
Drawings
Fig. 1 is a schematic structural diagram of a rotary drilling rig according to a preferred embodiment of the present invention.
Fig. 2 is a schematic diagram of a hoisting and pressurizing system of the rotary drilling rig according to the preferred embodiment of the invention.
Fig. 3 is a schematic structural diagram of an upper mast of the rotary drilling rig according to the preferred embodiment of the invention.
Fig. 4A is a schematic structural diagram of a lower mast of the rotary drilling rig according to the preferred embodiment of the invention.
FIG. 4B is a cross-sectional view taken along line IV-IV of FIG. 4A.
Fig. 5 is a schematic view of a transportation state of the rotary drilling rig according to the preferred embodiment of the invention.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined object, the following detailed description will be made on the specific implementation, structure, features and effects of the hoisting pressurization system and the rotary drilling rig with the same according to the present invention with reference to the accompanying drawings and preferred embodiments as follows:
the foregoing and other technical matters, features and effects of the present invention will be apparent from the following detailed description of preferred embodiments, which is to be read in connection with the accompanying drawings. While the present invention has been described in connection with the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but is intended to cover various modifications, equivalent arrangements, and specific embodiments thereof.
As shown in fig. 1 and 5, the hoisting pressurization system of the invention is suitable for being used on a rotary drilling rig. The rotary drilling rig comprises a
Referring to fig. 1 to 2, the
Specifically, the
Further, the hoisting
Further, the hoisting
In other embodiments of the present invention, the positions of the
The rope winding method of the first
Further, as shown in fig. 3, the number of the
Further, a
Further, the first
Further, the axial directions of the first
Further, as shown in fig. 4A and 4B, the
In this embodiment, the
When the rotary drilling rig provided by the invention uses the
The working principle of the rotary drilling rig is as follows:
as shown in fig. 1 and 2, one end of the
When the rotary drilling rig carries out pressurized drilling operation, the
Further, when the rotary drilling rig is transported, the first
Specifically, the rotary drilling rig needs to go through three steps from the working state (shown in fig. 1) to the transportation state (shown in fig. 5).
Firstly, placing the
secondly, connecting bolts of the
and thirdly, removing the connecting bolts of the
In a transportation state, the rotary drilling rig only needs to disassemble the fixed end (namely the rope pressing device 23) of the second
The winch pressurization system and the rotary drilling rig with the winch pressurization system are described in detail, specific examples are applied in the description to explain the principle and the implementation mode of the winch pressurization system, and the description of the examples is only used for helping to understand the method and the core idea of the method; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.