Centrifugal machine

文档序号:990945 发布日期:2020-10-20 浏览:14次 中文

阅读说明:本技术 离心机 (Centrifugal machine ) 是由 贡特拉姆·克雷泰克 于 2018-12-19 设计创作,主要内容包括:描述一种离心机,所述离心机包括:固定的外壳体(1)和可转动地支承在所述外壳体中的离心转筒(2)。所述离心转筒具有通过环形构造的水平分隔壁(4)而相互分隔的腔室。在所述分隔壁(4)中相互间隔开周向间距地设有分布在分隔壁的周向上的通孔(31)。通过这种方式实现在离心转筒之内的更有利的流动特性。(A centrifuge is described, the centrifuge comprising: a stationary outer housing (1) and a centrifuge bowl (2) rotatably mounted therein. The centrifuge drum has chambers which are separated from one another by a horizontal partition wall (4) of annular configuration. Through-holes (31) are provided in the partition wall (4) at a circumferential distance from one another, said through-holes being distributed in the circumferential direction of the partition wall. In this way, more favorable flow properties within the centrifuge bowl are achieved.)

1. A centrifuge, the centrifuge comprising: a stationary outer housing, a centrifugal rotor rotatably mounted in the outer housing and having an outer wall, a drive for the centrifugal rotor for rotating the centrifugal rotor, a cleaning device for deposits deposited on the outer wall of the centrifugal rotor, and an input and output device, wherein the centrifugal rotor has chambers which are separated from one another by an annular horizontal partition wall, characterized in that through-openings (31) distributed in the circumferential direction of the partition wall (4) are provided in the partition wall (4) at a circumferential distance from one another.

2. The centrifuge according to claim 1, characterized in that the through-opening (31) is designed as an elongated hole.

3. The centrifuge according to claim 1, characterized in that the through-opening (31) is designed as a tail hole.

4. A centrifuge according to claim 2, characterized in that the axis of the long hole extends obliquely from the radially inner to the radially outer portion in the direction of rotation of the centrifuge bowl (2).

5. A centrifuge according to claim 3, characterized in that the tail hole is convexly curved from a radially inner portion to a radially outer portion in the direction of rotation of the centrifuge bowl (2).

6. The centrifuge according to one of the preceding claims, characterized in that circumferentially extending perforations (32) are provided at circumferential intervals on the outer edge of the partition wall (3).

7. The centrifuge according to claim 6, characterized in that the perforations (32) are designed as elongated slits.

8. The centrifuge according to one of the preceding claims, characterized in that the outer wall (30) of the centrifuge bowl (2) has an annular projection (33) projecting radially inwards, to which projection the partition wall (4) is connected.

9. The centrifuge of any one of the preceding claims, wherein the centrifuge is configured as a wet fractionation apparatus.

10. The centrifuge according to one of the preceding claims, characterized in that the centrifuge bowl (2) is supported cantilevered within a stationary outer housing (1).

11. The centrifuge according to one of the preceding claims, characterized in that the length-to-width ratio L/D of the centrifuge bowl (2) is >1.2, wherein L is the length or height of the classifying surface available in the centrifuge bowl (2) and D is the inner diameter of the centrifuge bowl (2).

12. The centrifuge according to one of the preceding claims, characterized in that the centrifuge comprises as a cleaning device a combination of a device for feeding in dispersion and a mechanical feature.

13. The centrifuge of claim 12, wherein the cleaning device has: a shaft (20) which can be pivoted in the centrifugal drum (2) or moved linearly in the centrifugal drum, at least two strip-shaped cutting devices (21, 22) being arranged in the circumferential direction of the shaft, said cutting devices having a gap (X) between their adjacent ends; and means for introducing the dispersion into the centrifuge bowl (2).

Technical Field

The invention relates to a centrifuge comprising a stationary outer housing, a centrifuge bowl having an outer wall, which is rotatably mounted in the outer housing, a drive for the centrifuge bowl for rotating the centrifuge bowl, a cleaning device for deposits deposited on the outer wall of the centrifuge bowl, and an inlet and outlet device, wherein the centrifuge bowl has chambers which are separated from one another by a horizontally running partition wall of annular configuration.

Background

Such a centrifuge is known, for example, from DE 19925082B 4. The known centrifuge is designed as a wet-type classifying apparatus, which comprises a centrifugal rotor which is arranged in an outer housing and is supported in a cantilevered manner, said centrifugal rotor comprising an inner wall, a support housing which extends from a lower portion into a recess formed by the inner wall, and a vertically arranged shaft which extends from the lower portion through the support housing and serves to rotate the centrifugal rotor.

Such a centrifuge is used, for example, as a wet classification device for separating coarse components of a powder. Nowadays, for example, ultra-fine materials with particle sizes between 0.1 and 5 μm are increasingly used. In such wet-classifier centrifuges, solids are mixed with liquids in a premixing tank to obtain a suspension. The suspension is introduced into a wet classification apparatus which is designed as a centrifuge. Within the rotating centrifugal bowl, heavier and coarser particles are directed more rapidly radially outward toward the bowl wall where they escape as sediment than lighter and finer particles of the suspension. In the cleaning phase of the wet-type classifying apparatus, the deposits are separated from the drum wall, wherein for this purpose cleaning liquids, mechanical cleaning devices (e.g. knives, etc.) are used according to an embodiment. Finally, the sediment redispersed in the cleaning liquid is removed from the centrifuge bowl and fed, for example, to a separately arranged ball mill, in which the coarse fraction of the redispersed suspension is ground. The treated suspension may then be reintroduced into the system.

During the classification process, the classified suspension is continuously discharged from the wet classification apparatus and fed to other applications.

In such centrifuges, it is known to divide the centrifuge bowl by a horizontal partition wall into chambers which are separated from one another and are arranged one above the other. It is therefore known, for example, in centrifuges with a high slenderness ratio to provide a large number of chambers arranged one above the other. Thus, for example, six, seven or more chambers may be stacked one on top of the other.

The interior of the centrifuge drum is preferably divided into a plurality of chambers arranged one above the other in such a way that turbulence is avoided during operation of the centrifuge. However, it now appears that: such a design of a centrifugal rotor with an annularly arranged separating wall is also always worth improving with regard to its functional properties.

Disclosure of Invention

The object of the invention is therefore to provide a centrifuge of the type mentioned at the outset which has particularly good flow properties inside the centrifuge bowl.

In a centrifuge of the type proposed according to the invention, this object is achieved in that through-openings are provided in the partition wall at a circumferential distance from one another, said through-openings being distributed in the circumferential direction of the partition wall.

The through-openings provided according to the invention in the partition walls separating the individual chambers from one another bring about a pressure equalization between the chambers and enable a flow-through of the suspension to be classified from chamber to chamber. The through-holes thus have the function of stabilizing the holes, so that within the centrifugal rotor there is as uniform and stable a flow behavior as possible between the individual chambers, since a balancing effect is achieved by the through-holes provided. The balancing effect achieved ensures a function of the centrifuge which is as uniform as possible over the height of the centrifuge chamber, so that a uniform centrifugation or classification effect is achieved.

The through-holes provided are preferably configured as long holes or as tail holes. The long holes are characterized by a straight axis, while the tail holes have a curved axis. Preferably, the invention provides for a specific position and orientation of the slot/tail-hole, wherein in one embodiment the axis of the slot extends in the direction of rotation of the centrifugal rotor obliquely from the radial inside to the radial outside. Preferably, the tail hole is convexly curved from the radially inner portion to the radially outer portion in the direction of rotation of the centrifugal rotor.

The forced flow is provided by the formation of the through-opening as a slot or a tail hole, so that a flow equalization between the chambers is thereby achieved by the directed flow effect. The specific positioning of the slot/trailing opening effects a forced flow in the direction of the outer wall of the centrifuge bowl obliquely outwards in the direction of rotation of the centrifuge bowl, so that an improved cleaning effect can also be achieved as a result. The curved tail hole causes a more gentle flow behavior here, since the curved tail hole approaches the outer wall of the centrifugal drum in an arc.

In a further development of the invention, perforations extending in the circumferential direction are provided at circumferential distances on the outer edge of the partition wall. The perforations enable a targeted axial flow in the edge region of the centrifuge bowl, thereby avoiding the formation of deposit deposits in the chamber corners. Since the cleaning channels for the respective suspension can be located in close proximity to the outer wall of the centrifugal rotor, a more uniform deposit build-up or a better cleaning effect is achieved thereby at the level of the individual chambers.

The perforations are preferably designed as elongated slits which extend along the outer wall over a circumferential portion of the respective partition wall.

A further development of the invention relates to the feature that the outer wall of the centrifugal rotor has an annular projection projecting radially inward, the partition wall being connected to the projection. This embodiment has the advantage that no welding process has to be carried out directly on the outer wall of the centrifugal rotor for mounting the partition wall, so that the outer wall is not damaged by the welding process. The welding process can be carried out on the annular projection provided, i.e. at a distance from the outer wall of the centrifuge bowl. The centrifugal rotor is therefore directly manufactured with corresponding projections, in order to avoid direct welding of the partition wall. The connection to the projection can be made, for example, by welding, adhesive bonding, shrink fitting or other connection methods.

The centrifuge according to the invention is in particular designed as a wet-type classifying device. Such a wet classification plant is described, for example, in the initially cited DE 19925082B 4.

Preferably, the centrifuge bowl is supported cantilevered within a fixed outer housing. A support housing which extends from the lower part into a recess formed by the inner wall of the centrifuge bowl and a vertically arranged shaft which extends from the lower part through the support housing for rotating the centrifuge bowl can be provided.

The aspect ratio L/D of the centrifuge bowl is preferably ≥ 0.8, where L is the length or height of the classifying surface available in the centrifuge bowl and D is the inner diameter of the centrifuge bowl. In this way, large classifying surfaces are achieved with small drum diameters and high centrifugal coefficients (high rotational speeds), without having to tolerate poor operating quality.

In a further development, the centrifuge has, as a cleaning device, a combination comprising mechanical features and a device for feeding in the dispersion. With this cleaning device, the deposit cake can be easily peeled off or discharged without causing damage to the cutting device and to a shaft of the cleaning device supporting the cutting device. Thereby reducing wear on the cutting device.

Here, the cleaning device comprises in particular: a shaft which is pivotable or linearly movable in the centrifuge drum, at least two strip-shaped cutting devices being arranged in the circumferential direction of the shaft, the cutting devices having gaps between their adjacent ends; and means for introducing the dispersion into the centrifuge bowl. An example of such a cleaning device is described in EP 1434655B 1.

Drawings

The invention is elucidated in detail below on the basis of embodiments in conjunction with the accompanying drawings. In the figure:

fig. 1 shows a longitudinal section through a centrifuge embodied as a wet-type classifying device, wherein the cutting device arranged on the shaft of the cleaning device is not shown;

FIG. 2 shows a horizontal cross-sectional view of the centrifuge bowl of the centrifuge of FIG. 1 looking at the annular dividing wall;

FIG. 3 shows a partial vertical cross-sectional view of a centrifugal bowl having a portion of a cleaning device;

FIG. 4 shows a cross-sectional view along line A-B in FIG. 3;

fig. 5 shows an enlarged view of the long hole of the partition wall; and

fig. 6 shows a sectional view of the fastening of the partition wall to the outer wall of the centrifugal rotor.

Detailed Description

The centrifuge in the form of a wet-type classifying device shown in fig. 1 has a stationary housing 1 which comprises a cover 15 arranged thereon. The stationary housing 1 is supported on a support frame by suitable vibration damping means. Within the stationary housing 1 is arranged a centrifugal rotor 2 comprising a vertical axis, which is rotated by a vertical shaft 8. The vertical shaft 8 extends from below into the centrifuge bowl 2. The vertical shaft is surrounded by a bearing housing 11, which contains an upper main bearing 9 and a lower second bearing 10 for supporting the shaft 8. The bearing housing 11 is fastened to a plate 17, which in turn is fastened to the stationary housing 1. The shaft 8 extends through the bearing housing 11 and the plate 17 downwards via a suitable coupling device 18 until a direct-drive motor 12 is formed. The rotational speed of the shaft 8 is adjustable.

The centrifugal rotor 2 has an inlet device (not shown) suitable for the suspension to be classified, which extends, for example in the form of a tube, through the upper open centrifugal rotor into the centrifugal rotor as far as its lower end region and has an outlet there. The classified suspension is discharged from the upper end of the centrifugal rotor 2, for example, through a discharge pipe 16. A discharge pipe 14 on the lower end of the centrifuge bowl serves for discharging the sediment.

As can also be gathered from fig. 1, the centrifuge bowl is therefore designed in its lower region as a circular ring and in its upper region as a circle. The horizontal partition wall 4 divides the interior of the centrifugal rotor into six classifying chambers 3, one above the other, in the radial end regions of which deposits accumulate. From there the deposits are removed by a cleaning device schematically shown at 13.

The partition walls 4 forming the individual separation chambers are provided with individual through-openings 31 which are distributed in the circumferential direction of the partition walls 4 at a circumferential spacing from one another. These through holes 31 are not shown in fig. 1, but are shown in fig. 2. Fig. 2 is a horizontal sectional view of one of the separating walls 4 of the centrifugal rotor 2, looking at the annular configuration, which extends inwardly from the outer wall 30 of the centrifugal rotor.

The through-opening 31 is formed as an elongated hole, the longitudinal axis of which extends from the radially inner side obliquely to the radially outer side in the direction of rotation of the centrifuge bowl 2. Thus, the direction of rotation of the centrifugal bowl 2 is counterclockwise in fig. 2. The through-hole 31 is shown in detail in fig. 5 on an enlarged scale.

Furthermore, perforations 32 extending in the circumferential direction are provided at circumferential intervals on the outer edge of the partition wall 4.

The through-opening 31 enables a flow through from the separating chamber 3 to the separating chamber 3 and provides a forced flow in the longitudinal extension direction of the elongated hole. This results in overall better flow characteristics (turbulence avoidance, etc.) and better cleaning performance. In particular, particularly gentle flow characteristics are achieved.

The perforations 32 provided on the outer edge of the partition wall bring about a targeted axial flow on the outer edge of the individual partition chambers and thus avoid the formation of deposits in the respective chamber corners, so that a better cleaning effect is also achieved thereby.

Fig. 3 and 4 show a more detailed construction of the cleaning device in combination with the partition wall 4 or the classifying chamber 3. The cleaning device has a shaft 20 on which cutting means 21, 22 are arranged, which cutting means are mounted such that they are arranged at an angle (a/2) of 15 to 45 to a cutting plane perpendicular to the axis. In the embodiment shown here, the main planes of the cutting devices 21, 22 extend perpendicularly to the axis of the shaft 20, but may also extend obliquely to the axis, so that the gap X and the space 26 also expand in the radial direction to a larger diameter. The horizontal cross-section of fig. 4 shows the lower cutting device 21 in fig. 3, which comprises its cutting head 27 and cutting bar 28. The cutting device is made, for example, of a flat steel profile.

Fig. 3 shows a corresponding elongated hole 31 in the partition wall 4. In the embodiment shown in fig. 4, instead of a long hole with a straight longitudinal axis, a so-called tail hole is provided as the through-opening 31. The tail hole is convexly curved from a radially inner portion to a radially outer portion in a rotational direction of the centrifugal rotor. Corresponding perforations 32 are also shown.

Fig. 5 shows a partial plan view of the partition wall 4 in an enlarged view, said partition wall comprising a through-opening 31 and a through-opening 32 in the form of an elongated hole.

Fig. 6 shows a partial vertical section through the outer wall 30 of the centrifugal rotor 2 together with the welded partition wall 4. The outer wall 30 is provided with a radially inwardly projecting projection 33, on which the partition wall 4 is welded (as indicated at 34). This type of fastening has the advantage that no direct welding to the outer wall 30 of the centrifuge bowl is necessary for fastening the partition wall 4. But a corresponding welding process is performed on the corresponding protrusion 33, thereby protecting the outer wall.

The operation of the cleaning device is described in detail in EP 1434655B 1.

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