阅读说明：本技术 一种用于金箔打开子工序的捻子丢平装置及其操作方法 (Twister leveling device for gold foil opening sub-process and operation method thereof ) 是由 蒋炯 戴晓亮 戴明杰 王帆帆 于 2020-06-30 设计创作，主要内容包括：本发明涉及一种用于金箔打开子工序的捻子丢平装置,包括机架、转台盘、旋转电机、减速机和升降气缸,在机架上端设有气缸固定底板,升降气缸安装在气缸固定底板上,该升降气缸的升降轴上设置有转台固定板,该转台固定板的四个角通过导柱分别与气缸固定底板的四个角底部的导套固定连接,转台盘底部设有内齿式回转支撑,该内齿式回转支撑通过回转支撑底板固定在转台固定板上,且其一侧设置有与其内部设置内齿轮啮合连接的内齿,减速机与旋转电机连接,该减速电机输出轴与内齿连接,在转台盘上等距设有若干个压槽,本发明能够有效的解决传统工艺中因人工手持金开子包,避免落锤时打到双手造成工伤的风险,减轻工人劳动强度,也保证了金箔的产量和品质的稳定。(The invention relates to a twister leveling device for a gold foil opening sub-process, which comprises a rack, a rotary table disc, a rotary motor, a speed reducer and a lifting cylinder, wherein a cylinder fixing bottom plate is arranged at the upper end of the rack, the lifting cylinder is arranged on the cylinder fixing bottom plate, a rotary table fixing plate is arranged on a lifting shaft of the lifting cylinder, four corners of the rotary table fixing plate are respectively and fixedly connected with guide sleeves at the bottoms of the four corners of the cylinder fixing bottom plate through guide posts, an internal tooth type rotary support is arranged at the bottom of the rotary table disc, the internal tooth type rotary support is fixed on the rotary table fixing plate through a rotary support bottom plate, inner teeth meshed with an inner gear arranged in the rotary table fixing plate are arranged on one side of the internal tooth type rotary support, the speed reducer is connected with the rotary motor, an output shaft of the speed reducer is connected with the inner teeth, a plurality, the risk of industrial injury caused by hitting both hands when the hammer is dropped is avoided, the labor intensity of workers is reduced, and the yield and the quality stability of the gold foil are also ensured.)

1. The utility model provides a twist son and lose flat device for gold foil opens subprocess, includes frame, revolving stage dish, rotating electrical machines, speed reducer and lift cylinder, its characterized in that: the rotary table is characterized in that a cylinder fixing bottom plate is arranged at the upper end of the frame, the lifting cylinder is installed on the cylinder fixing bottom plate, a rotary table fixing plate is arranged on a lifting shaft of the lifting cylinder, four corners of the rotary table fixing plate are fixedly connected with guide sleeves at the bottoms of the four corners of the cylinder fixing bottom plate through guide pillars respectively, an inner tooth type rotary support is arranged at the bottom of the rotary table disc and fixed on the rotary table fixing plate through a rotary support bottom plate, inner teeth type rotary supports are arranged on one side of each inner tooth type rotary support and are connected with an inner gear arranged inside the inner tooth type rotary support, the speed reducer is connected with a rotary motor and installed at the bottom of the rotary support bottom plate, an output shaft of the speed reducer motor.

2. The twill lie device for gold foil opening sub-process of claim 1: the method is characterized in that: and a stainless steel pressing frame is arranged in the pressing groove.

3. The twill lie device for gold foil opening sub-process of claim 2: the method is characterized in that: the stainless steel pressing frame is provided with a stainless steel pressing plate, one end of the stainless steel pressing plate is connected with one end of the stainless steel pressing frame through a hinge, and the stainless steel pressing plate is provided with an open slot.

4. The twill lie device for gold foil opening sub-process of claim 3: the method is characterized in that: and a handle is arranged at the other end of the stainless steel pressing plate.

5. The twill lie device for gold foil opening sub-process of claim 4: the method is characterized in that: and a quick clamp lock for fixing a stainless steel pressure plate handle is arranged right in front of the pressure groove.

6. The twill lie device for gold foil opening sub-process of claim 1: the method is characterized in that: the device is characterized by further comprising a control box, wherein the rotating motor and the lifting cylinder are electrically connected with a plc control system in the control box respectively.

7. The method of operating a twill lie device for gold foil opening sub-process according to any of claims 1 to 6: the method is characterized in that: the method specifically comprises the following steps:

respectively placing prepared golden opener bags into a stainless steel pressing frame in a pressing groove on a rotary table disc, fixing the golden opener bags in the stainless steel pressing frame through the locking of a stainless steel pressing plate and a quick clamp, then controlling a lifting cylinder through a plc system, lifting the rotary table disc to a position 3-5cm below an air hammer, then controlling a rotating motor to rotate the rotary table disc, rotating one of the stainless steel pressing frames provided with the golden opener bags to be right below the air hammer to enable the air hammer to be aligned with the center of the golden opener bag, after the position is adjusted, controlling the lifting cylinder through a pcl control system to enable the rotary table disc to descend to the original position, setting hammering time, starting hammering the air hammer, manually turning the golden opener bags after hammering, then continuing hammering, and after hammering, setting a rotating speed of 15 degrees per second through a pac control system to move the golden opener bags on the next stainless steel pressing frame, and then, continuously hammering until all the grooving stations are completely hammered.

Technical Field

The invention relates to a twister throwing device for a gold foil opening sub-process and an operation method thereof.

Background

Will twist the son for 15 mm's gold sheet, the gold sheet stack of a certain amount is in black gold paper, has certain thickness, need the hammering to 30 mm's size, this is called to twist the son and loses flat process, for one in 12 processes of goldleaf forging technology, current manual twist is lost flat mainly for manual handheld gold opens the son package and rotates around on the machine, two-sided turning is carried out the hammering, foot switch control tup rises and falls, its existence problem: (1) the metal opener bag is manually held and is too close to the hammer head, so that the risk of work injury caused by hitting hands when the hammer is dropped is increased; (2) because the foil beating machine has a complex mechanism and more parts, the foil beating machine needs frequent maintenance, and the parts are easy to fall off and hurt people if damaged during the operation of the machine; (3) only one bag of gold opener can be held by a hand to be thrown flat by hammering each time manually, and the production efficiency is low.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provide a twister leveling device for a gold foil opening sub-process and an operation method thereof, which are convenient to operate and high in automation degree, can effectively solve the problem that the gold foil opening sub-process is manually held in a hand to avoid the risk of work injury caused by hitting both hands when a hammer is dropped in the traditional process, and simultaneously reduce the labor intensity of workers and ensure the stability of the yield and the quality of gold foil.

The technical scheme for solving the technical problems is as follows: provides a twister throwing device for a gold foil opening subprocess, which comprises a frame, a rotary table disc, a rotating motor, a speed reducer and a lifting cylinder, an air cylinder fixing bottom plate is arranged at the upper end of the frame, the lifting air cylinder is arranged on the air cylinder fixing bottom plate, a turntable fixing plate is arranged on a lifting shaft of the lifting cylinder, four corners of the turntable fixing plate are respectively and fixedly connected with guide sleeves at the bottoms of four corners of a cylinder fixing bottom plate through guide posts, an internal tooth type rotary support is arranged at the bottom of the turntable disc, the inner tooth type rotary support is fixed on the rotary table fixing plate through a rotary support bottom plate, one side of the inner tooth type rotary support is provided with inner teeth which are engaged and connected with an inner gear arranged inside the inner tooth type rotary support, the speed reducer is connected with a rotary motor and is arranged at the bottom of the rotary support bottom plate, the output shaft of the speed reducing motor is connected with the inner teeth, and a plurality of pressure grooves are arranged on the turntable disc at equal intervals.

The invention further defines the technical scheme that:

the stainless steel pressing frame is arranged in the pressing groove.

The stainless steel pressing frame is provided with a stainless steel pressing plate, one end of the stainless steel pressing plate is connected with one end of the stainless steel pressing frame through a hinge, and the stainless steel pressing plate is provided with an open slot.

The other end of the stainless steel pressure plate is provided with a handle.

The quick clamp lock for fixing the stainless steel pressing plate handle is arranged right in front of the pressing groove.

The aforesaid still includes the control box, and rotating electrical machines and lift cylinder respectively with the plc control system electric connection in the control box.

The invention also provides an operation method of the twister leveling device for the gold foil opening sub-process, which comprises the following steps:

respectively placing prepared golden opener bags into a stainless steel pressing frame in a pressing groove on a rotary table disc, fixing the golden opener bags in the stainless steel pressing frame through the locking of a stainless steel pressing plate and a quick clamp, then controlling a lifting cylinder through a plc system, lifting the rotary table disc to a position 3-5cm below an air hammer, then controlling a rotating motor to rotate the rotary table disc, rotating one of the stainless steel pressing frames provided with the golden opener bags to be right below the air hammer to enable the air hammer to be aligned with the center of the golden opener bag, after the position is adjusted, controlling the lifting cylinder through a pcl control system to enable the rotary table disc to descend to the original position, setting hammering time, starting hammering the air hammer, manually turning the golden opener bags after hammering, then continuing hammering, and after hammering, setting a rotating speed of 15 degrees per second through a pac control system to move the golden opener bags on the next stainless steel pressing frame, and then, continuously hammering until all the grooving stations are completely hammered.

The invention has the beneficial effects that: the automatic opener is simple in structure, convenient to operate and high in automation degree, realizes continuous operation of multiple workpieces, and can effectively solve the problem that the manual holding of the opener in the traditional process avoids the risk of work injury caused by hitting both hands when a hammer is dropped; the rotary table disc is provided with 8 press grooves, a stainless steel press frame for placing the gold opener bags is arranged in each press groove, and meanwhile, the gold opener bags are effectively fixed in the stainless steel press frames through the cooperation of the stainless steel press plates and the quick clamp locks, so that the gold opener bags are prevented from falling off in the hammering process by an air hammer, and the yield and the quality of gold foil are guaranteed to be stable;

the rotary table disc can rotate at 360 degrees, the PLC control system controls the rotary motor to control the platform to rotate and accurately position, the rotating speed reaches 15 degrees per second, the repeated positioning precision of 8 stations on the rotary table disc reaches within 1 degree, the rotary table disc can be linked with the air hammer, the air hammer replaces an old foil beating machine to beat, the rotary table disc replaces manual holding, the rotary table disc rises after beating, the rotary table disc descends after moving to a specified position, the air hammer falls, the rotary table disc moves to the next station to continue beating, and manual turning is performed in the moving process.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a schematic view of the structure of the quick clamp lock of the present invention.

Detailed Description