阅读说明：本技术 一种智能压铸岛生产线及其生产方法 (Intelligent die-casting island production line and production method thereof ) 是由 罗圣科 吴芝礼 于 2021-07-12 设计创作，主要内容包括：本发明涉及一种智能压铸岛生产线及其生产方法,包括风冷装置、切边装置、去毛刺铣端面装置、打磨装置、去顶针毛刺装置和取件装置,风冷装置用于将从压铸机取出的产品进行冷却,切边装置用于将冷却后的产品精冲孔切边,去毛刺铣端面装置用于将切边后的产品去毛刺铣端面,打磨装置用于对去毛刺铣端面后的产品进行打磨抛光,去顶针毛刺装置用于将打磨抛光的产品去顶针位毛刺,取件装置用于将产品从压铸机取出并依次送至风冷装置、切边装置、去毛刺铣端面装置、打磨装置和去顶针毛刺装置进行加工码垛。本发明整合多道后工序,同时解决了后工序去毛刺和打磨抛光难题,提高了产品生产效率和设备使用率,减少了产品周转时间和生产用地,节省了人工成本。(The invention relates to an intelligent die-casting island production line and a production method thereof, and the intelligent die-casting island production line comprises an air cooling device, an edge cutting device, a deburring end face milling device, a grinding device, an ejector pin burr removing device and a workpiece taking device, wherein the air cooling device is used for cooling a product taken out of a die-casting machine, the edge cutting device is used for finely punching and cutting edges of the cooled product, the deburring end face milling device is used for deburring the cut product and milling the end face, the grinding device is used for grinding and polishing the product subjected to deburring and end face milling, the ejector pin burr removing device is used for removing the ejector pin position burrs of the ground and polished product, and the workpiece taking device is used for taking the product out of the die-casting machine and sequentially conveying the product to the air cooling device, the edge cutting device, the deburring end face milling device, the grinding device and the ejector pin burr removing device for processing and stacking. The invention integrates a plurality of post processes, simultaneously solves the problems of deburring, grinding and polishing of the post processes, improves the production efficiency and the equipment utilization rate of products, reduces the product turnover time and the production land, and saves the labor cost.)

1. The utility model provides an intelligence die-casting island production line which characterized in that: comprises an air cooling device (1), an edge cutting device (2), a deburring and end milling device (3), a polishing device (4), a thimble and burr removing device (5) and a workpiece taking device, the air cooling device (1) is used for cooling a product taken out of the die casting machine (6), the edge cutting device (2) is used for finely punching and cutting edges of the cooled product, the deburring end face milling device (3) is used for deburring and end face milling the product after cutting the edges, the grinding device (4) is used for grinding and polishing the product after deburring and end face milling, the thimble burr removing device (5) is used for removing the burrs of the thimble position of the polished product, the part taking device is used for taking out products from the die casting machine (6) and sequentially conveying the products to the air cooling device (1), the edge cutting device (2), the deburring and end face milling device (3), the grinding device (4) and the thimble burr removing device (5) for processing, producing and palletizing.

2. The intelligent die-casting island production line of claim 1, wherein: the part taking device comprises a part taking robot (7), a deburring loading and unloading robot (8) and a stacking robot (9), the part taking robot (7) is used for taking out products from a die-casting machine (6) and sending the products to the air cooling device (1) for cooling, the cooled products are taken out from the air cooling device (1) and sent to the edge cutting device (2) for fine punching and edge cutting, the deburring loading and unloading robot (8) is used for taking out the products after the fine punching and edge cutting from the edge cutting device (2) and sending the products to the deburring end face milling device (3) for end face milling, taking out the products after the deburring end face milling from the deburring end face milling device (3) and sending the products to the grinding device (4) for grinding and polishing, the stacking robot (9) is used for taking out the products after grinding and polishing from the grinding device (4) and sending the products to the thimble burr removing device (5) for removing thimble burrs, and stacking the products with the burrs of the thimble positions removed.

3. The intelligent die-casting island production line of claim 1, wherein: the air cooling device (1), the trimming device (2), the deburring and end face milling device (3), the grinding device (4) and the thimble and burr removing device (5) are provided with at least two main shafts, and are used for simultaneously processing at least two products and improving the production efficiency.

4. The intelligent die-casting island production line of claim 1, wherein: at least one of the air cooling device (1), the edge cutting device (2), the deburring end face milling device (3), the grinding device (4) and the thimble and burr removing device (5) is provided with a positioning jig matched with the shape of a product, and fine positioning is realized through the positioning jig, so that the position of the product at a machining position is fixed, and accurate machining is realized.

5. The intelligent die-casting island production line of claim 2 is characterized by further comprising a detection device (10) and a turnover device (11), wherein the detection device (10) is used for detecting whether the workpiece taking robot (7) takes out a product from the die-casting machine (6), and the turnover device (11) is used for enabling the product taken out of the deburring and end-milling device (3) to rotate 180 degrees and conveniently placed on a jig of the grinding device (4).

6. The intelligent die-casting island production line of claim 2, wherein: still include product conveyer belt (12), work as any one or several when going wrong in air cooling unit (1), side cut device (2), burring mill terminal surface device (3), grinding device (4) and the device (5) of going thimble burr, get a device and directly place the product that will get into the processingequipment who goes wrong on product conveyer belt (12), make the product not pass through the processingequipment who goes wrong, in order to avoid influencing die casting machine (6) production.

7. The intelligent die-casting island production line of claim 1, wherein: the automatic sand paper changing mechanism is arranged on the grinding device (4) to automatically tear sand paper and attach the sand paper, the grinding device (4) comprises a rotatable circular grinding table (41), at least two feeding tables (42) are arranged on the upper surface of the grinding table (41) along the outer edge of the grinding table, and accordingly rotary feeding of the grinding table (41) increases grinding efficiency.

8. The intelligent die-casting island production line of claim 1, wherein: the edge cutting device (2) comprises an edge cutter, a deslagging bag machine (21), a waste conveying belt (22) and a waste frame (23), wherein a blowing mechanism is arranged on the edge cutting device (2), and is used for blowing the edge cutter and waste generated when the deslagging bag machine (21) processes products onto the waste conveying belt (22), so that the waste conveying belt (22) is conveyed to the waste frame (23) to be collected.

9. The intelligent die-casting island production line of claim 6, wherein: the air cooling device (1), the trimming device (2), the deburring end face milling device (3), the grinding device (4), the thimble burr removing device (5), the part taking device and the product conveying belt (12) are arranged on the same side of the die casting machine (6), the trimming device (2) is arranged on one side of the front end of the die casting machine (6), the part taking robot (7) is arranged between the die casting machine (6) and the trimming device (2), the air cooling device (1) is arranged in front of the part taking robot (7), the deburring end face milling device (3) is arranged behind or behind the trimming device (2), the deburring feeding and discharging robot (8) is arranged between the deburring end face milling device (3) and the die casting machine (6), and the palletizing robot (9) is arranged behind the deburring end face milling device (3), grinding device (4) set up pile up neatly machine people (9) with between die casting machine (6), product conveyer belt (12) set up grinding device (4) with between die casting machine (6), the outside of intelligence die-casting island production line is enclosed and is equipped with safety barrier, safety door (13) have been seted up on the safety barrier.

10. The intelligent die-casting island production method is characterized by comprising the following steps:

step one, the pickup robot (7) waits at a standby point, a pickup signal is sent to the pickup robot (7) after the die casting of the die casting machine (6) is finished, and a product in the die casting machine (6) is taken out after the pickup robot (7) obtains the pickup signal;

secondly, the workpiece taking robot (7) moves the product to enable the product to pass through the detection device (10), the detection device (10) detects whether the product is taken out of the die-casting machine (6), when the detection device (10) detects that the product is taken out of the die-casting machine (6), a signal is sent to the spraying robot, the spraying robot sprays into the die-casting machine (6), the die-casting machine (6) is withdrawn after the spraying robot finishes spraying, the original point is returned, and meanwhile, the workpiece taking robot (7) sends the product to the air cooling device (1) for cooling;

taking out the cooled product from the air cooling device (1) by the pickup robot (7), conveying the cooled product to the edge cutting device (2) for fine punching and edge cutting, blowing slag ladle waste generated by edge cutting to a waste conveying belt (22) by a blowing mechanism, conveying the slag ladle waste into a waste frame (23) through the waste conveying belt (22) for collection, and taking out the cooled product from the air cooling device (1) by the pickup robot (7) and conveying the cooled product to the product conveying belt (12) if the edge cutting device (2) breaks down;

taking out the products subjected to fine punching and edge cutting from the edge cutting device (2) by the deburring feeding and discharging robot (8), conveying the products to the deburring end face milling device (3) for deburring end face milling, and taking out the products subjected to fine punching and edge cutting from the edge cutting device (2) by the deburring feeding and discharging robot (8) and conveying the products to the product conveying belt (12) if the deburring end face milling device (3) breaks down;

fifthly, the deburring feeding and discharging robot (8) conveys the product with the deburred and milled end face to a turnover device (11), rotates 180 degrees and then conveys the product to a grinding device (4) for grinding and polishing;

and step six, the palletizing robot (9) takes out the polished products from the polishing device (4), sends the polished products to the ejector pin burr removing device (5) to remove the burrs of the ejector pin position, and palletizes the products after the burrs of the ejector pin position are removed.

Technical Field

The invention relates to the technical field of die-casting islands, in particular to an intelligent die-casting island production line and a production method thereof.

Background

After the product comes out through die casting machine die-casting, need the through-air cooling again, post-processing processes such as punching a hole and plastic, in the post-processing production process of product in the past, generally produce die-cut product through artifical unit, do not realize the complete machine line, need the manual work to carry out the polishing of product or carry out the unit production through the robot, do not integrate at the automatic on-line production in die-casting island, there is the production efficiency low, product turnover time is long and occupy the big scheduling problem of production area, and the in-process that the process integration generated the product appears the product aversion easily, the alignment of processing position is difficult, the problem of processing imprecisely, especially to some products that have the requirement to precision and processing details, processing imprecisely can lead to the product quality's reduction or even directly lead to the condition that the product is scrapped.

In addition, the current market mainstream CNC processing machine is single-spindle processing, double-spindle processing is a customized machine, and double-spindle processing has higher precision on a machine tool and a clamping jig.

Disclosure of Invention

The invention designs an intelligent die-casting island production line and a production method thereof, and solves the technical problems that in the post-processing production process of the conventional products, die-cut products are generally produced by a single manual machine, the connection of the whole machine is not realized, the grinding and polishing of the products are required to be carried out manually or the single machine production is carried out by a robot, the automatic connection production of the die-casting island is not integrated, the production efficiency is low, the turnover time of the products is long, the occupied production land is large, and the like.

In order to solve the technical problems, the invention adopts the following scheme:

the utility model provides an intelligence die-casting island production line, includes that air cooling plant, side cut device, burring mill terminal surface device, grinding device, removes thimble burr device and gets a device, the air cooling plant is used for cooling the product that takes out from the die casting machine, the side cut device is used for the product essence after will cooling to punch a hole and cut edge, the deburring mills the terminal surface device and is used for milling the terminal surface with the product burring after cutting edge, grinding device is used for milling the product after the terminal surface to the burring and polishes, it is used for removing thimble position burr to remove the product after the thimble burr device is used for polishing the product, it is used for following the product the die casting machine takes out and send to air cooling plant, side cut device, burring mill terminal surface device, grinding device and remove the thimble device and process the production pile up neatly again in proper order.

Further, the part taking device comprises a part taking robot, a deburring loading and unloading robot and a stacking robot, the part taking robot is used for taking out products from a die-casting machine and sending the products to the air cooling device for cooling, the cooled products are taken out of the air cooling device and sent to the edge cutting device for fine punching and edge cutting, the deburring loading and unloading robot is used for taking out the products after the fine punching and edge cutting from the edge cutting device and sending the products to the deburring end face milling device for deburring and end face milling, taking out the products after the deburring and end face milling device and sending the products to the polishing device for polishing, and the stacking robot is used for taking out the products after polishing and polishing from the polishing device and sending the products to the thimble position deburring device for removing thimble position burrs and stacking the products after the thimble position burrs.

Furthermore, the air cooling device, the edge cutting device, the deburring and end face milling device, the grinding device and the thimble and burr removing device are all provided with at least two main shafts, and the air cooling device, the edge cutting device, the deburring and end face milling device, the grinding device and the thimble and burr removing device are used for simultaneously processing at least two products and improving the production efficiency.

Furthermore, all be provided with on air cooling unit, the side cut device, the burring mills terminal surface device, grinding device and the device that goes thimble burr with product shape matched with location positioning jig, realize the essence location through location jig to the position of fixed product at the station of processing is in order to realize accurate processing.

And the product rotation degree taken out by the deburring and end face milling device is conveniently placed on a jig of the grinding device.

And the product conveying belt is further included, when any one or more of the air cooling device, the edge cutting device, the deburring and end face milling device, the grinding device and the thimble burr removing device has a problem, the product which is about to enter the processing device with the problem is directly placed on the product conveying belt by the taking device, so that the product does not pass through the processing device with the fault, and the production of the die casting machine is prevented from being influenced.

Further, grinding device is last to be provided with automatic trade abrasive paper mechanism to realize tearing abrasive paper automatically and paste abrasive paper, grinding device includes rotatable circular grinding table, the bench surface of polishing is provided with two at least pay-off platforms along its edge, thereby the rotatory pay-off of grinding platform increases the efficiency of polishing.

Further, the edge cutting device comprises an edge cutter, a deslagging bag machine, a waste conveying belt and a waste frame, wherein a gas blowing mechanism is arranged on the edge cutting device, and is used for blowing waste generated when the edge cutter and the deslagging bag machine process products to the waste conveying belt, and the waste conveying belt conveys the waste to the waste frame for collection.

Further, the air cooling device, the edge cutting device, the deburring end face milling device, the grinding device, the thimble burr removing device, the part taking device and the product conveying belt are arranged on the same side of the die casting machine, the edge cutting device is arranged on one side of the front end of the die casting machine, the part taking robot is arranged between the die casting machine and the edge cutting device, the air cooling device is arranged in front of the part taking robot, the deburring end face milling device is arranged behind or behind the edge cutting device, the deburring robot is arranged between the deburring end face milling device and the die casting machine, the palletizing robot is arranged behind the deburring end face milling device, the grinding device is arranged between the palletizing robot and the die casting machine, and the product conveying belt is arranged between the grinding device and the die casting machine, the outside of intelligence die-casting island production line encloses and is equipped with safety barrier, the emergency exit has been seted up on the safety barrier.

An intelligent die-casting island production method comprises the following steps:

step one, a pickup robot waits at a standby point, a pickup signal is sent to the pickup robot after die casting of a die casting machine is finished, and a product in the die casting machine is picked up after the pickup robot obtains the pickup signal;

moving the product by the workpiece taking robot to enable the product to pass through the detection device, detecting whether the product is taken out of the die-casting machine by the detection device, sending a signal to the spraying robot after the detection device detects that the product is taken out of the die-casting machine, spraying the product into the die-casting machine by the spraying robot, withdrawing the die-casting machine, returning to the original point, and meanwhile, sending the product to the air cooling device by the workpiece taking robot for cooling;

taking out the cooled product from the air cooling device by the pickup robot, conveying the cooled product to the edge cutting device for fine punching and edge cutting, blowing slag ladle waste generated by edge cutting onto a waste conveying belt by a blowing mechanism, conveying the slag ladle waste into a waste frame through the waste conveying belt for collection, and taking out the cooled product from the air cooling device by the pickup robot and conveying the cooled product to the product conveying belt if the edge cutting device fails;

taking out the products subjected to fine punching and edge cutting from the edge cutting device by a deburring feeding and discharging robot, conveying the products to a deburring end face milling device for deburring end face milling, and taking out the products subjected to fine punching and edge cutting from the edge cutting device by the deburring feeding and discharging robot and conveying the products to a product conveying belt if the deburring end face milling device fails;

fifthly, the deburring feeding and discharging robot sends the product with the deburred and milled end face to a turnover device, rotates 180 degrees and then sends the product to a grinding device for grinding and polishing;

and step six, taking out the polished products from the polishing device by the stacking robot, sending the polished products to the thimble burr removing device to remove the burrs of the thimble position, and stacking the products without the burrs of the thimble position.

The intelligent die-casting island production line and the production method thereof have the following beneficial effects:

the intelligent die-casting island production line and the production method thereof integrate the production processes of multiple post-processes of products, simultaneously solve the problem of deburring and polishing of the post-processes in the whole industry, adopt the double-spindle processing products, can process two products simultaneously, greatly improve the production efficiency of the products, simultaneously realize flexible production, reduce the turnover time and production land of the products, improve the utilization rate of equipment and save labor cost.

Drawings

FIG. 1: the invention discloses an overall schematic diagram of an intelligent die-casting island production line;

FIG. 2: the invention discloses a polishing device for an intelligent die-casting island production line;

FIG. 3: the invention discloses a polishing device for an intelligent die-casting island production line;

FIG. 4: the invention discloses a side view of a polishing device of an intelligent die-casting island production line;

FIG. 5: the invention discloses a top view of a polishing device of an intelligent die-casting island production line;

FIG. 6: the invention discloses a schematic diagram of an edge cutting device of an intelligent die-casting island production line;

FIG. 7: the invention discloses a schematic diagram of an upper die of an edge cutting device of an intelligent die-casting island production line;

FIG. 8: the invention discloses a lower die schematic diagram of an edge cutting device of an intelligent die-casting island production line;

FIG. 9: the invention discloses a CNC machining double-station clamp schematic diagram I;

FIG. 10: the invention discloses a CNC machining double-station clamp schematic diagram II.

Description of reference numerals:

1-air cooling device; 2, an edge cutting device; 21-deslagging and packing machine; 22-a scrap conveyor belt; 23-a scrap box; 24, an upper die; 25, lower die; 26-product number one station; 27-product number two station; 3, a deburring and end face milling device; 4, grinding the device; 41-grinding table; 42-a feeding table; 43-automatic sandpaper feeding mechanism; 44-automatic abrasive paper tearing mechanism; 45-polishing the clamp; 46-a dust cover; 5, a thimble and burr removing device; 6, die casting machine; 7-a pick-up robot; 8-deburring feeding and discharging robot; 9-a palletizing robot; 10-a detection device; 11-a turning device; 12-a product conveyor belt; 13-a safety door; 14-material frame; 15-an integrated electronic box; 16-positioning holes; 17-edge cutting; 18, positioning a jig; 19-line cutting the opposite hole.

Detailed Description

The invention is further described below with reference to fig. 1 to 10:

as shown in fig. 1 to 10, an intelligent die-casting island production line comprises an air cooling device 1, an edge cutting device 2, a deburring end face milling device 3, a grinding device 4, an ejector pin burr removing device 5 and a part taking device, wherein the air cooling device 1 is used for cooling a product taken out from a die-casting machine 6, the edge cutting device 2 is used for finely punching and cutting edges of the cooled product, the deburring end face milling device 3 is used for deburring the cut product and milling an end face, the grinding device 4 is used for grinding and polishing the product after deburring and milling the end face, the ejector pin burr removing device 5 is used for removing ejector pin position burrs of the product after grinding and polishing, the part taking device is used for taking the product out from the die-casting machine 6 and sequentially sending the product to the air cooling device 1, the edge cutting device 2, the deburring end face milling device 3, the grinding device 4 and the ejector pin burr removing device 5 for processing production and stacking,

the part taking device comprises a part taking robot 7, a deburring loading and unloading robot 8, a palletizing robot 9 and a spraying robot, wherein the part taking robot 7 is used for taking out a product from the die casting machine 6 and sending the product to the air cooling device 1 for cooling, and taking out the cooled product from the air cooling device 1 and sending the product to the edge cutting device 2 for fine punching and edge cutting, wherein the deburring feeding and discharging robot 8 is used for taking out the product after fine punching and edge cutting from the edge cutting device 2 and sending the product to the deburring end face milling device 3 for deburring and end face milling, taking out the product with the end face milled by the deburring from the deburring and end face milling device 3, conveying the product to the grinding device 4 for grinding and polishing, taking out the product after grinding and polishing from the grinding device 4 by the palletizing robot 9, conveying the product to the thimble burr removing device 5 for removing the burrs at the thimble positions, and the product without the burrs of the ejector pin position is stacked, and the spraying robot is used for spraying in the die casting machine 6 after the product is taken out from the die casting machine 6 by the picking robot 7.

The air cooling device 1, the edge cutting device 2, the deburring and end milling device 3, the grinding device 4 and the thimble and burr removing device 5 are respectively provided with at least two main shafts, and the main shafts are used for simultaneously processing at least two products so as to improve the production efficiency; air cooling device 1, trimming device 2, the burring mills terminal surface device 3, all be provided with on grinding device 4 and the thimble burr removing device 5 with product shape matched with location positioning jig, realize the smart location through location jig, the location hole site just walks the silk thread and cuts slowly, the tolerance is 2 silks, thereby fix the position of product at the station of processing, in order to realize accurate processing, the concrete structure of location jig can do different settings according to different product structures, preferably, every section product positioning jig passes through the hole site location that the product has, the higher authority increases rotatory compressing tightly simultaneously, ensure the position unbiased, set up straining device on the location jig 18, realize that the product terminal surface compresses tightly, the course of working can not beat, further ensure the processing precision.

Still include detection device 10 and turning device 11, detection device 10 is used for detecting and gets a robot 7 and whether take out the product from die casting machine 6, and turning device 11 is used for making the product that takes out from burring milling end face device 3 rotatory 180 degrees, conveniently places on grinding device 4's tool, and turning device 11 is the roll-over table, including rotating electrical machines and upset tool.

Still include product conveyer belt 12 and integrated electronic box 15, when any one or several in air cooling unit 1, side cut device 2, burring mill terminal surface device 3, grinding device 4 and the device 5 that goes to the thimble burr go wrong, get a device and directly place the product that will get into the processingequipment who goes wrong on product conveyer belt 12, make the product not pass through the processingequipment who goes wrong to influence die casting machine 6 production.

The polishing device 4 comprises a polishing clamp 45, a dust cover 46 is covered on the polishing clamp 45, an automatic abrasive paper replacing mechanism is arranged on the polishing device 4, the automatic sand paper cutting and sticking device is characterized in that automatic sand paper tearing and sticking are achieved, the grinding device 4 comprises a rotatable circular grinding table 41, at least two feeding tables 42 which are uniformly arranged are arranged on the upper surface of the grinding table 41 along the outer edge of the grinding table, the grinding table 41 rotates to feed materials so as to increase grinding efficiency, the automatic sand paper changing mechanism comprises an automatic sand paper feeding mechanism 43 and an automatic sand paper cutting mechanism 44, the automatic sand paper feeding mechanism 43 comprises a sand paper storage frame and a sand paper feeding linear motor, a bottom plate of the sand paper storage frame is a liftable bottom plate, the sand paper is placed on the liftable bottom plate in the sand paper storage frame, and a driving shaft of the sand paper feeding linear motor is connected with the lower side surface of the liftable bottom plate and used for driving the liftable bottom plate to ascend or descend so as to drive the sand paper to ascend or descend; be provided with the magic subsides on the anchor clamps of polishing of unloading robot 8 in the burring, abrasive paper passes through the magic with the anchor clamps of polishing and pastes the bonding, and unloading robot 8 tears on sending used abrasive paper to automatic abrasive paper tearing mechanism 44 in the burring, moves to automatic abrasive paper mechanism 43 department of sending again and glues a new abrasive paper of a slice.

The edge cutting device 2 comprises an edge cutting machine, a residue removing and packing machine 21, a waste conveying belt 22 and a waste frame 23, wherein a blowing mechanism is arranged on the edge cutting device 2, the blowing mechanism is used for blowing waste generated when the edge cutting machine and the residue removing and packing machine 21 process products onto the waste conveying belt 22, the waste is conveyed into the waste frame 23 through the waste conveying belt 22 to be collected, the residue removing and packing machine 21 is arranged in front of the edge cutting machine, the waste conveying belt 22 is arranged in front of the residue removing and packing machine 21, the waste frame 23 is arranged at the front end of the waste conveying belt 22 and is used for collecting the waste, the edge cutting machine comprises an upper die 24 and a lower die 25, a first product station 26 and a second product station 27 are arranged on the lower die 25, two products can be processed simultaneously, the first product station 26 and the second product station 27 can be made into profiling jigs according to the appearances of the products, positioning holes 16 are formed in the profiling jigs, the specific structures of the positioning holes can be set differently according to different product structures, if a line cutting anisotropic hole 19 is arranged, the appearance of the product is used as auxiliary positioning; the upper die 24 is used for making a trimming knife edge 17 according to the appearance of a product, a plurality of punches are arranged on the middle floating material beating plate, each punch is made to be 0.05MM larger according to the size of the product, the upper die 24 has a shaping function, and the upper die and the lower die are combined to realize punching of the periphery and grid hole cutting of the product.

The air cooling device 1, the edge cutting device 2, the deburring and end milling device 3, the grinding device 4, the thimble burr removing device 5, the part taking device and the product conveying belt 12 are arranged on the same side of the die casting machine 6, the edge cutting device 2 is arranged on one side of the front end of the die casting machine 6, the part taking robot 7 is arranged between the die casting machine 6 and the edge cutting device 2, the air cooling device 1 is arranged in front of the part taking robot 7, the deburring and end milling device 3 is arranged behind or behind the edge cutting device 2, the deburring and feeding robot 8 is arranged between the deburring and end milling device 3 and the die casting machine 6, the palletizing robot 9 is arranged behind the deburring and end milling device 3, the grinding device 4 is arranged between the palletizing robot 9 and the die casting machine 6, the product conveying belt 12 is arranged between the grinding device 4 and the die casting machine 6, and a safety guardrail is arranged around the outer side of the intelligent die casting island production line, the safety fence is provided with a safety door.

An intelligent die-casting island production method comprises the following steps:

step one, the workpiece taking robot 7 waits at a standby point, a workpiece taking signal is sent to the workpiece taking robot 7 after the die casting of the die casting machine 6 is finished, and a product in the die casting machine 6 is taken out after the workpiece taking robot 7 obtains the workpiece taking signal;

step two, the workpiece taking robot 7 moves the product to enable the product to pass through the detection device 10, the detection device 10 detects whether the product is taken out of the die-casting machine 6 or not, when the detection device 10 detects that the product is taken out of the die-casting machine 6, a signal is sent to the spraying robot, the spraying robot sprays into the die-casting machine 6, the die-casting machine 6 is withdrawn after the spraying robot finishes spraying, the original point is returned, and meanwhile, the workpiece taking robot 7 sends the product to the air cooling device 1 for cooling;

taking out the cooled product from the air cooling device 1 by the pickup robot 7, conveying the cooled product to the edge cutting device 2 for fine punching and edge cutting, blowing slag ladle waste generated by edge cutting to a waste conveying belt 22 by a blowing mechanism, conveying the slag ladle waste into a waste frame 23 through the waste conveying belt 22, and collecting the slag ladle waste, wherein if the edge cutting device 2 fails, the cooled product is taken out from the air cooling device 1 by the pickup robot 7 and conveyed to the product conveying belt 12;

taking out the products subjected to fine punching and edge cutting from the edge cutting device 2 by the deburring feeding and discharging robot 8, conveying the products to the deburring end face milling device 3 for deburring end face milling, and taking out the products subjected to fine punching and edge cutting from the edge cutting device 2 by the deburring feeding and discharging robot 8 to the product conveyer belt 12 if the deburring end face milling device 3 fails;

fifthly, the deburring feeding and discharging robot 8 conveys the product with the deburred and milled end face to the turnover device 11, rotates 180 degrees and then conveys the product to the grinding device 4 for grinding and polishing;

and step six, the palletizing robot 9 takes out the polished products from the polishing device 4, sends the polished products to the thimble burr removing device 5 to remove the burrs of the thimble positions, and sends the products without the burrs of the thimble positions to the material frame 14 for palletizing.

The invention is described above with reference to the accompanying drawings, it is obvious that the implementation of the invention is not limited in the above manner, and it is within the scope of the invention to adopt various modifications of the inventive method concept and solution, or to apply the inventive concept and solution directly to other applications without modification.