阅读说明：本技术 一种全自动馄饨生产装置 (Full-automatic wonton apparatus for producing ) 是由 赵秋文 刘大勇 余健 于 2019-04-18 设计创作，主要内容包括：本发明提供一种全自动馄饨生产装置,包括冲皮装置、定位输送装置,注馅装置、折叠装置、成型机头,冲皮装置,制作馄饨皮,并将馄饨皮送达到定位输送装置指定位置；定位输送装置,用于接收并定位冲皮装置输出的馄饨皮,并输送其上的馄饨皮沿一条直线依次通过注馅装置、折叠装置、成型机头；注馅装置,位于定位输送装置上方,用于向馄饨皮上放置馅料；折叠装置,安装在定位输送装置上,用于将通过折叠装置的盛载馅料的馄饨皮对折,并在对折馄饨皮的同时通过捏合对折馄饨皮的方式限定馅料区域；成型机头,位于定位输送装置出口端部,用于成型馄饨。该装置可以实现全自动馄饨生产,生产效率高,无需人工操作,有效降低生产成本。(The invention provides a full-automatic wonton production device which comprises a wrapper punching device, a positioning and conveying device, a stuffing filling device, a folding device, a forming machine head and a wrapper punching device, wherein the wrapper punching device is used for making wonton wrappers and conveying the wonton wrappers to the specified position of the positioning and conveying device; the positioning and conveying device is used for receiving and positioning the wonton wrappers output by the wrapper punching device, and the wonton wrappers conveyed to the positioning and conveying device sequentially pass through the stuffing injection device, the folding device and the forming machine head along a straight line; the stuffing filling device is positioned above the positioning and conveying device and is used for placing stuffing on the wonton wrappers; the folding device is arranged on the positioning and conveying device and used for folding the wonton wrappers filled with the stuffing in half and limiting stuffing areas by kneading the folded wonton wrappers while folding the wonton wrappers in half; and the forming machine head is positioned at the outlet end part of the positioning and conveying device and is used for forming the wonton. The device can realize full-automatic wonton production, and production efficiency is high, need not manual operation, effective reduction in production cost.)

1. The utility model provides a full-automatic wonton apparatus for producing which characterized in that: comprises a wrapper punching device, a positioning and conveying device, a stuffing filling device, a folding device and a forming machine head,

the sheet punching device is used for processing the dough sheets in a punching mode to obtain the wonton wrappers in the required shapes and sending the wonton wrappers to the designated position of the positioning and conveying device;

the positioning and conveying device is used for receiving and positioning the wonton wrappers output by the wrapper punching device, and conveying the wonton wrappers on the positioning and conveying device to sequentially pass through the stuffing injection device, the folding device and the forming machine head along a straight line;

the stuffing filling device is positioned above the positioning and conveying device and used for filling stuffing into the middle area of the wonton wrapper passing through the lower part of the stuffing filling device;

the folding device is arranged on the positioning and conveying device, is positioned at the rear side of the filling device, and is used for folding the wonton wrappers filled with filling materials above the folding device in half and limiting a filling material area by pressing the folded wonton wrappers in half while folding the wonton wrappers in half so as to prevent filling leakage;

the forming machine head is positioned at the outlet end part of the positioning and conveying device and is used for forming the folded wonton wrappers conveyed by the positioning and conveying device into wontons.

2. The automatic ravioli producing apparatus of claim 1 wherein: the dumpling soup wrapper punching device is erected on the upper portion of the positioning and conveying device, and is matched with the space position of the inlet and outlet ends of the positioning and conveying device and used for vertically dropping the dumpling soup wrappers to the designated position of the positioning and conveying device.

3. The automatic ravioli producing apparatus of claim 1 wherein: the positioning conveying device is a conveying device with a positioning function, and the conveying device can adopt a belt conveyor and a rotary table conveyor; the positioning function can adopt groove positioning and bump positioning.

4. The automatic ravioli producing apparatus of claim 1 wherein: the axis of the stuffing outlet pipe of the stuffing injection device is vertical to the positioning and conveying device, and stuffing is vertically delivered to the middle part of the wonton wrapper from top to bottom.

5. The automatic ravioli producing apparatus of claim 1 wherein: the dough kneading machine is used for kneading flour into dough; the dough press is matched with the dough mixer and used for receiving the dough which is alive by the dough mixer and pressing the dough into a dough sheet for the dough sheet to be used by the dough punching device; the dough kneading machine and the dough pressing machine can be matched in a mode of connecting conveying equipment, matching and connecting the spatial positions of an inlet end and an outlet end or a mode of manually transferring.

6. The automatic ravioli producing apparatus of claim 1 wherein: the automatic stuffing filling machine also comprises a control system which is used for controlling the cooperative work of the leather punching device, the positioning and conveying device, the stuffing filling device, the folding device and the forming machine head.

7. The automatic ravioli producing apparatus of claim 6 wherein: the control system adopts a program control technology and a numerical control technology.

8. The automatic ravioli producing apparatus of claim 7 wherein: the program control technology is used for setting the initial position of the skin punching device, the positioning and conveying device, the stuffing filling device, the folding device and the forming machine head which are matched with each other and the rotating speed of the driving device when the devices are matched with each other through a computer program, so that the wonton skins punched by the skin punching device can accurately fall at the designated position of the positioning and conveying device when the devices start to work, and the device can accurately operate the wonton skins when the positioning and conveying device conveys the wonton skins to pass through the stuffing filling device, the folding device and the forming machine head.

9. The automatic ravioli producing apparatus of claim 6 wherein: the control system also comprises sensors for confirming the initial positions of the skin punching device, the positioning and conveying device, the stuffing filling device, the folding device and the forming machine head.

10. The automatic ravioli producing apparatus of claim 1 wherein: the driving modes of the skin punching device, the positioning and conveying device, the stuffing filling device, the folding device and the forming machine head can be independently driven and can also be linked mechanically.

11. The automatic ravioli producing apparatus of claim 1 wherein: towards skin device, including the belt feeder, erect and have driven drift on belt feeder upper portion, be provided with the hole of punching the skin that a plurality of intervals set up along belt traffic direction on the belt feeder belt, be provided with the groove of punching a hole on the belt feeder layer board, the groove of punching a hole, the shape size of punching a skin hole is unanimous, and the interval distance that punches a skin hole is used for making the groove of punching a hole correspond simultaneously with the hole of punching a skin on its lower side belt, forms drift punching press passageway.

12. The automatic ravioli producing apparatus of claim 1 wherein: the positioning and conveying device comprises conveying rollers arranged at two ends of the frame, a driving motor connected with any one conveying roller, a supporting plate arranged on the frame, and a conveying belt sleeved between the two conveying rollers, wherein the supporting plate is arranged between the two conveying rollers, a positioning assembly and a through hole for positioning the wonton skin are arranged on the conveying belt, the through hole is positioned inside the positioning assembly, a folding turnover hole is formed in the supporting plate, the through hole corresponds to the folding turnover hole, and the shape and the size are consistent and used for overturning the folding device.

13. The fully automatic ravioli producing apparatus of claim 12 wherein: the positioning assembly is composed of a plurality of positioning salient points, and the arrangement form of the positioning salient points is arranged according to the shape of the wonton wrapper.

14. The fully automatic ravioli producing apparatus of claim 12 wherein: and the positioning component on the conveying belt of the positioning conveying device corresponds to the punching groove of the leather punching device.

15. The automatic ravioli producing apparatus of claim 1 wherein: the folding device is installed on the positioning and conveying device and comprises a turnover shaft arranged at the bottom of a supporting plate of the positioning and conveying device, a turnover motor connected with one end of the turnover shaft, and a wonton folding assembly, wherein the wonton folding assembly is installed on the turnover shaft and used for folding the wonton wrapper and defining the filling material area in a pressing mode.

16. The automatic ravioli producing apparatus of claim 15 wherein: the wonton flanging component is a semicircular ring arranged on the angle plate, the angle plate is fixedly connected with the turnover shaft and used for enabling the semicircular ring to be completely contacted with the belt after being turned over, the upper layer and the lower layer of the folded wonton wrapper in contact with the semicircular ring are kneaded through the semicircular ring, and the stuffing is sealed in the stuffing wrapper range defined by the semicircular ring.

17. The automatic ravioli producing apparatus of claim 1 wherein: the forming machine head comprises a rack, a supporting plate obliquely arranged on the rack, a forming claw arranged on a movable frame, and a driving shaft connected with a driving motor, wherein the supporting plate is positioned on the upper side of the driving shaft, a cam and a cam groove are arranged at one end of the driving shaft, the movable frame is arranged in a limiting hole on the rack through a guide shaft, a connecting rod is arranged at one end of the movable frame and is matched with the cam to realize the vertical reciprocating motion of the movable frame in the limiting hole of the rack, the forming claw comprises a left claw, a right claw, a rack, a kneading swing arm and a pull rod, gears which are mutually meshed are arranged at the tops of the left claw and the right claw, one of the two meshing gears is higher and one is lower, the rack is connected to the movable frame in a sliding manner, the rack is meshed with the upper part of the high gear, the middle part of the, the rack is driven to reciprocate by the rotation of the cam groove.

18. The automatic ravioli producing apparatus of claim 17 wherein: the limiting separation blade cam is installed on a driving shaft, the limiting separation blade crank is hinged to the rack, one end of the limiting separation blade crank is matched with the limiting separation blade cam, the other end of the limiting separation blade cam is matched with the limiting separation blade, the limiting separation blade cam is used for driving the limiting separation blade to move up and down, and the limiting separation blade cam and the cam are in position relation, so that the movable frame and the limiting separation blade are moved up and down synchronously.

19. The automatic ravioli producing apparatus of claim 17 wherein: the forming claw is movably mounted on the frame through a guide rod and located at the middle point kneading part of the forming claw, the ejection column cam is mounted on the driving shaft, the ejection column crank is hinged to the frame, one end of the ejection column crank is matched with the ejection column cam, the other end of the ejection column crank is matched with the ejection column and used for driving the ejection column to move up and down, the position relation between the ejection column cam and the cam is that the ejection column is located at the highest point when the moving frame is located at the lowest point.

20. The automatic ravioli producing apparatus of claim 1 wherein: still include demoulding mechanism for the arc clamping ring, be connected with the cylinder, be located folding device top, drive demoulding mechanism by the cylinder and carry out reciprocating motion from top to bottom, its maximum stroke is in the top of the wonton skin after folding, nevertheless does not contact with wonton skin, prevents that upset piece from gluing with wonton skin when rotatory playback from shifting.

Technical Field

The invention belongs to the field of food processing, and particularly relates to a full-automatic wonton production device.

Background

The wonton is a traditional snack, is deeply loved by people, has a saying of 'wonton from winter to summer to flour' from north ancient times, and has more and more instant foods in the market along with the continuous acceleration of social rhythm at present, and the wonton is also one of instant foods competitively produced by various manufacturers. However, because the wonton is complex to wrap, the production cost is far higher than that of other instant products.

At present, full-automatic wonton production setting is not available, and part of imported machines can realize full-automatic making, but the requirements on stuffing are higher, and the method is not suitable for producing meat stuffing wontons in China.

Disclosure of Invention

The invention aims to provide a full-automatic wonton production device, which can realize full-automatic wonton production, has high production efficiency, does not need manual operation and effectively reduces the production cost.

In order to achieve the purpose, the technical scheme of the invention is as follows: a full-automatic wonton production device comprises a wrapper punching device, a positioning and conveying device, a stuffing filling device, a folding device and a forming machine head,

the sheet punching device is used for processing the dough sheets in a punching mode to obtain the wonton wrappers in the required shapes and sending the wonton wrappers to the designated position of the positioning and conveying device;

the positioning and conveying device is used for receiving and positioning the wonton wrappers output by the wrapper punching device, and conveying the wonton wrappers on the positioning and conveying device to sequentially pass through the stuffing injection device, the folding device and the forming machine head along a straight line;

the stuffing filling device is positioned above the positioning and conveying device and used for filling stuffing into the middle area of the wonton wrapper passing through the lower part of the stuffing filling device;

the folding device is arranged on the positioning and conveying device, is positioned at the rear side of the filling device, and is used for folding the wonton wrappers filled with filling materials above the folding device in half and limiting a filling material area by pressing the folded wonton wrappers in half while folding the wonton wrappers in half so as to prevent filling leakage;

the forming machine head is positioned at the outlet end part of the positioning and conveying device and is used for forming the folded wonton wrappers conveyed by the positioning and conveying device into wontons.

Specifically, the skin punching device is erected on the upper portion of the positioning and conveying device, so that the skin punching device is matched with the space position of the inlet and outlet end of the positioning and conveying device and is used for vertically dropping the wonton skins to the designated position of the positioning and conveying device.

Specifically, the positioning conveying device is a conveying device with a positioning function, and the conveying device can adopt a belt conveyor and a turntable conveyor; the positioning function can adopt groove positioning and bump positioning.

Specifically, the axis of the stuffing outlet pipe of the stuffing filling device is vertical to the positioning and conveying device, and stuffing is vertically delivered to the middle part of the wonton wrapper from top to bottom.

The dough kneading machine is used for kneading flour into dough; the dough press is matched with the dough mixer and used for receiving the dough which is alive by the dough mixer and pressing the dough into a dough sheet for the dough sheet to be used by the dough punching device; the dough kneading machine and the dough pressing machine can be matched in a mode of connecting conveying equipment, matching and connecting the spatial positions of an inlet end and an outlet end or a mode of manually transferring.

The automatic stuffing filling machine also comprises a control system which is used for controlling the cooperative work of the leather punching device, the positioning and conveying device, the stuffing filling device, the folding device and the forming machine head.

The control system adopts a program control technology and a numerical control technology.

The program control technology is used for setting the initial position of the skin punching device, the positioning and conveying device, the stuffing filling device, the folding device and the forming machine head which are matched with each other and the rotating speed of the driving device when the devices are matched with each other through a computer program, so that the wonton skins punched by the skin punching device can accurately fall at the designated position of the positioning and conveying device when the devices start to work, and the device can accurately operate the wonton skins when the positioning and conveying device conveys the wonton skins to pass through the stuffing filling device, the folding device and the forming machine head.

The control system also comprises sensors for confirming the initial positions of the skin punching device, the positioning and conveying device, the stuffing filling device, the folding device and the forming machine head.

The driving modes of the skin punching device, the positioning and conveying device, the stuffing filling device, the folding device and the forming machine head can be independently driven and can also be linked mechanically.

Preferably, towards leather clothing and put, including the belt feeder, erect and have driven drift on belt feeder upper portion, be provided with the hole of punching the leather that a plurality of intervals set up along belt traffic direction on the belt feeder belt, be provided with the punching groove on the belt feeder layer board, the punching groove, punch leather hole shape size unanimous, the interval distance that punches the leather hole is used for making the punching groove correspond simultaneously with the hole of punching the leather on its lower side belt, forms drift punching press passageway.

Preferably, location conveyor, including establish at the transfer roller at frame both ends, be connected with arbitrary one transfer roller driving motor, install the layer board in the frame, and the cover establishes the conveyer belt between two transfer rollers, the layer board is established between two transfer rollers, last locating component and the through-hole of location wonton skin of being equipped with of conveyer belt, the through-hole is located inside the locating component, be provided with folding upset hole on the layer board, the through-hole corresponds the setting with folding upset hole, and the shape size is unanimous for folding device's upset.

The positioning assembly is composed of a plurality of positioning salient points, and the arrangement form of the positioning salient points is arranged according to the shape of the wonton wrapper.

And the positioning component on the conveying belt of the positioning conveying device corresponds to the punching groove of the leather punching device.

Preferably, the folding device is installed on the positioning and conveying device and comprises a turnover shaft arranged at the bottom of a supporting plate of the positioning and conveying device, a turnover motor connected with one end of the turnover shaft, and a wonton flanging assembly, wherein the wonton flanging assembly is installed on the turnover shaft and used for bending the wonton wrappers and defining the filling area in a pressing mode.

The wonton flanging component is a semicircular ring arranged on the angle plate, the angle plate is fixedly connected with the turnover shaft and used for enabling the semicircular ring to be completely contacted with the belt after being turned over, the upper layer and the lower layer of the folded wonton wrapper in contact with the semicircular ring are kneaded through the semicircular ring, and the stuffing is sealed in the stuffing wrapper range defined by the semicircular ring.

Preferably, the molding machine head comprises a frame, a support plate obliquely arranged on the frame, a molding claw arranged on a movable frame, and a driving shaft connected with a driving motor, wherein the support plate is positioned on the upper side of the driving shaft, a cam and a cam groove are arranged at one end of the driving shaft, the movable frame is arranged in a limiting hole on the frame through a guide shaft, a connecting rod is arranged at one end of the movable frame and is matched with the cam to realize the up-and-down reciprocating motion of the movable frame in the limiting hole of the frame, the molding claw comprises a left claw, a right claw, a rack, a kneading swing arm and a pull rod, gears which are mutually meshed are arranged at the tops of the left claw and the right claw, one of the two meshing gears is higher and one of the two gears is lower, the rack is slidably connected to the movable frame, the rack is meshed with the upper part of the high gear, the, the rack is driven to reciprocate by the rotation of the cam groove.

The limiting separation blade cam is installed on a driving shaft, the limiting separation blade crank is hinged to the rack, one end of the limiting separation blade crank is matched with the limiting separation blade cam, the other end of the limiting separation blade cam is matched with the limiting separation blade, the limiting separation blade cam is used for driving the limiting separation blade to move up and down, and the limiting separation blade cam and the cam are in position relation, so that the movable frame and the limiting separation blade are moved up and down synchronously.

The forming claw is movably mounted on the frame through a guide rod and located at the middle point kneading part of the forming claw, the ejection column cam is mounted on the driving shaft, the ejection column crank is hinged to the frame, one end of the ejection column crank is matched with the ejection column cam, the other end of the ejection column crank is matched with the ejection column and used for driving the ejection column to move up and down, the position relation between the ejection column cam and the cam is that the ejection column is located at the highest point when the moving frame is located at the lowest point.

Still include demoulding mechanism for the arc clamping ring, be connected with the cylinder, be located folding device top, drive demoulding mechanism by the cylinder and carry out reciprocating motion from top to bottom, its maximum stroke is in the top of the wonton skin after folding, nevertheless does not contact with wonton skin, prevents that upset piece from gluing with wonton skin when rotatory playback from shifting.

This practical full-automatic wonton production facility can realize full-automatic wonton preparation, improves wonton production efficiency, reduction in production cost.

Drawings

Fig. 1 is a schematic structural diagram of embodiment 2 of the present invention.

Fig. 2 is a structural diagram of a skin punching device and a positioning and conveying device in embodiment 2 of the invention.

Fig. 3 is a schematic structural view of a positioning and transporting device, a stuffing filling mechanism and a folding device in embodiment 2 of the invention.

Fig. 4 is a schematic view of a structure of a molding machine in embodiment 2 of the present invention.

FIG. 5 is a top view of the positioning and transporting device in embodiment 2 of the invention.

Fig. 6 is a schematic structural view of a ravioli flanging assembly of a folding mechanism in an embodiment 2 of the invention.

Fig. 7 is a schematic structural view of a skin punching device in embodiment 2 of the present invention.

Fig. 8 is a schematic view of the movement states of the limiting blocking piece, the limiting blocking piece cam and the limiting blocking piece crank in embodiment 2 of the present invention.

Fig. 9 is a schematic view showing the movement states of the jack-post, the jack-post cam, and the jack-post crank in embodiment 2 of the present invention.

Detailed Description