阅读说明：本技术 一种超长螺旋线绕制设备及方法 (Ultra-long spiral line winding equipment and method ) 是由 周展望 陈卫华 郭西洋 杨策 杨茂祥 于 2020-07-15 设计创作，主要内容包括：本发明公开了一种超长螺旋线绕制设备及方法,主要包括机架、绕线机构及钢丝稳定机构,绕线机构及钢丝稳定机构固定于机架上,绕线机构位于机架两端,两端的绕线机构之间夹紧连接钢丝,绕线机构之间设置若干钢丝稳定机构支撑钢丝,机架上还安装了位置传感器和其它辅助部分。本发明可完成不同长度螺旋线的半自动化绕制成型工作,可在绕制过程中同时安装其他内部部件,可实现螺旋线的精密控制和超长绕制,同时包含自动拉紧钢丝、自动绕制、钢丝防抖动等功能,可降低劳动强度,提高生产效率以保证该工序可以满足日益增长的产量需求。(The invention discloses an ultra-long spiral line winding device and method, which mainly comprises a rack, winding mechanisms and steel wire stabilizing mechanisms, wherein the winding mechanisms and the steel wire stabilizing mechanisms are fixed on the rack, the winding mechanisms are positioned at two ends of the rack, steel wires are clamped and connected between the winding mechanisms at the two ends, a plurality of steel wire stabilizing mechanisms are arranged between the winding mechanisms to support the steel wires, and a position sensor and other auxiliary parts are also arranged on the rack. The invention can complete the semi-automatic winding and forming work of spiral lines with different lengths, can simultaneously install other internal parts in the winding process, can realize the precise control and the ultra-long winding of the spiral lines, simultaneously has the functions of automatically tensioning steel wires, automatically winding, preventing the steel wires from shaking and the like, can reduce the labor intensity, and improves the production efficiency to ensure that the process can meet the increasing output requirement.)

1. The utility model provides an overlength helix coiling equipment which characterized in that: mainly including frame (100), wire winding mechanism (200) and steel wire stabilizing mean (300), on wire winding mechanism (200) and steel wire stabilizing mean (300) were fixed in frame (100), wire winding mechanism (200) were located frame (100) both ends, press from both sides between the wire winding mechanism (200) at both ends and press from both sides tight connection steel wire (230), set up a plurality of steel wire stabilizing mean (300) between wire winding mechanism (200) and support steel wire (230), still installed position sensor and other auxiliary parts on frame (100).

2. The ultra-long spiral winding apparatus as claimed in claim 1, wherein: the winding mechanism (200) comprises a steel wire (230), a winding machine head (210) and a winding machine tail (220), the winding machine head (210) is composed of a mounting plate A (211), a steel wire tensioning mechanism (212), a driving mechanism A and a clamping mechanism A (213), the mounting plate A (211) is mounted on the frame (100), the steel wire tensioning mechanism (212) is mounted on the mounting plate A (211) to achieve guiding and transverse driving, the driving mechanism A comprises a driving part A (216), a coupler A (215) and a rotating shaft A (214) which are sequentially connected, and the clamping mechanism A (213) is mounted at the tail end of the rotating shaft (214) to clamp the steel wire (230); the winding machine tail is composed of a mounting plate B (225), a driving mechanism B and a clamping mechanism B (221), the driving mechanism B is fixed on the rack (100) through the mounting plate B (225), the driving mechanism B comprises a driving part B (224), a coupler B (223) and a rotating shaft B (222) which are sequentially connected, and the clamping mechanism B (221) is installed at the tail end of the rotating shaft B (222) to clamp the steel wire (230).

3. The ultra-long spiral winding device according to claim 2, characterized in that: the wire tensioning mechanism (212) is preferably a rodless cylinder with a guide rod, the driving part A (216) and the driving part B (224) are preferably servo motors, and the clamping mechanism A (213) and the clamping mechanism B (221) are preferably three-grab chucks.

4. The ultra-long spiral winding apparatus as claimed in claim 1, wherein: the steel wire stabilizing mechanism (300) comprises a transverse and longitudinal moving mechanism and a steel wire bracket, the steel wire bracket is composed of a wear-resistant contact piece (340) and a supporting structural piece (330), the wear-resistant contact piece (340) is fixed on the transverse and longitudinal moving mechanism through the supporting structural piece (330) and is fixed on the rack (100) through the transverse and longitudinal moving mechanism to support the steel wire (230); the transverse and longitudinal movement mechanism is composed of a mounting plate C (350), a transverse movement mechanism (310) and a longitudinal movement mechanism (320), and the mounting plate C (350) is fixed on the rack (100).

5. The ultra-long spiral winding apparatus as claimed in claim 4, wherein: the transverse moving mechanism (310) and the longitudinal moving mechanism (320) are preferably rodless cylinders with guides, and the wear-resistant contact piece (340) is preferably felt.

6. The ultra-long spiral winding apparatus as claimed in claim 1, wherein: the two ends of the steel wire (230) are radially provided with holes for installing other parts inside the spiral line.

7. A method for winding an ultra-long spiral line is characterized by comprising the following steps: the method mainly comprises the following steps:

1) preparing a raw material coil and completing the previous process;

2) respectively clamping two ends of a steel wire (230) on a clamping mechanism A (213) of a winding machine head (210) and a clamping mechanism B (221) of a winding machine tail (220), starting equipment, and tensioning the steel wire (230);

3) manually winding the wire (410) around the steel wire (230) for several turns, clamping the wire by using a clamp (420), ensuring that a spiral wire does not rotate relative to the steel wire (230) in the winding process, starting a motor, starting the steel wire (230) to rotate, holding the wire (410) to be wound by hand to move axially, ensuring that the wound wire (410) is uniform, and then contacting the steel wire (230) by the steel wire stabilizing mechanism (300) and moving axially left and right;

3) when the wire (410) winds to the position of the sensor in front of the steel wire stabilizing mechanism (300), the sensor feeds back signals to the control system, the steel wire stabilizing mechanism (300) retreats to the position where the winding of the spiral wire is not affected, when the wire (410) winds to the position of the sensor in front of the steel wire stabilizing mechanism (300), the sensor feeds back signals to the control system, the steel wire stabilizing mechanism (300) resets, and the steel wire (230) is supported and moves left and right axially;

4) then when the wire (410) touches the steel wire stabilizing mechanism (300), the actions are repeated, when the winding is completed, the equipment is stopped, the clamp (420) is firstly released, the stress of the wire (410) is released, and after the releasing is completed, the equipment is operated, and the clamping mechanism A (213) and the clamping mechanism B (221) release the steel wire (230);

5) at the moment, the steel wire (230) and the wire (410) drop in a bin on the rack (100), the steel wire (230) is manually drawn out, and after the wound wire (410) is finished, the winding work of the wire (410) is finished.

Technical Field

The invention relates to the field of spiral line winding and forming, in particular to an ultra-long spiral line winding device and method.

Background

The coil and the spiral line of a certain type of product are relatively complex in composition, the main component of the coil and the spiral line is a complete waterproof flat wire, the length of the whole wire is up to hundreds of meters, and the length of the spiral line part is nearly 10 meters. The middle of the spiral line needs to pass through other parts. The whole coil processing technology is complex, wherein the most time and labor are consumed, and the process influencing the yield is a spiral wire winding process. Due to the nature of the product, no mature equipment is currently available for the winding of this helix. The existing winding technology is complex in operation and low in efficiency.

Disclosure of Invention

The invention aims to overcome the defects in the prior art and provides an ultra-long spiral winding device and method.

The purpose of the invention is achieved by the following technical scheme: the winding equipment for the ultra-long spiral line mainly comprises a rack, winding mechanisms and steel wire stabilizing mechanisms, wherein the winding mechanisms and the steel wire stabilizing mechanisms are fixed on the rack, the winding mechanisms are positioned at two ends of the rack, steel wires are clamped and connected between the winding mechanisms at the two ends, a plurality of steel wire stabilizing mechanisms are arranged between the winding mechanisms to support the steel wires, and position sensors and other auxiliary parts are further installed on the rack.

The winding mechanism comprises a steel wire, a winding machine head and a winding machine tail, the winding machine head is composed of an installation plate A, a steel wire tensioning mechanism, a driving mechanism A and a clamping mechanism A, the installation plate A is installed on the frame, the steel wire tensioning mechanism is installed on the installation plate A to achieve guiding and transverse driving, the driving mechanism A comprises a driving part A, a coupler A and a rotating shaft A which are sequentially connected, and the clamping mechanism A is installed at the tail end of the rotating shaft to clamp the steel wire; the winding machine tail is composed of a mounting plate B, a driving mechanism B and a clamping mechanism B, the driving mechanism B is fixed on the rack through the mounting plate B, the driving mechanism B comprises a driving part B, a coupler B and a rotating shaft B which are sequentially connected, and the clamping mechanism B is installed at the tail end of the rotating shaft B to clamp a steel wire.

The steel wire tensioning mechanism is preferably a rodless cylinder with a guide rod, the driving part A and the driving part B are preferably servo motors, and the clamping mechanism A and the clamping mechanism B are preferably three-grab chucks.

The steel wire stabilizing mechanism comprises a transverse and longitudinal moving mechanism and a steel wire bracket, the steel wire bracket consists of a wear-resistant contact piece and a supporting structural part, and the wear-resistant contact piece is fixed on the transverse and longitudinal moving mechanism through the supporting structural part and is fixed on the rack through the transverse and longitudinal moving mechanism to support the steel wire; the transverse and longitudinal moving mechanism consists of a mounting plate C, a transverse moving mechanism and a longitudinal moving mechanism, and the mounting plate C is fixed on the rack.

The transverse moving mechanism and the longitudinal moving mechanism are preferably rodless cylinders with guides, and the wear-resistant contact piece is preferably felt.

And holes are radially formed in two ends of the steel wire and used for installing other parts inside the spiral line.

The winding method of the ultra-long spiral line mainly comprises the following steps:

1) preparing a raw material coil and completing the previous process;

2) respectively clamping two ends of a steel wire on a clamping mechanism A of a winding machine head and a clamping mechanism B of a winding machine tail, starting equipment and tensioning the steel wire;

3) manually winding the wire around the steel wire for several circles, clamping the wire by using a clamp, ensuring that the spiral wire does not rotate relative to the steel wire in the winding process, starting a motor, starting the steel wire to rotate, holding the wire to be wound by a hand to axially move, ensuring that the wound wire is uniform, and then contacting the steel wire by a steel wire stabilizing mechanism and axially moving left and right;

3) when the wire is wound to the position of the sensor in front of the steel wire stabilizing mechanism, the sensor feeds back a signal to the control system, the steel wire stabilizing mechanism retreats to the position which does not influence the winding of the spiral wire, when the wire is wound to the position of the sensor in front of the steel wire stabilizing mechanism, the sensor feeds back the signal to the control system, the steel wire stabilizing mechanism resets, and the steel wire is supported and moves left and right axially;

4) when the wire touches the steel wire stabilizing mechanism, the actions are repeated, when the winding is completed, the equipment is stopped, the clamp is firstly loosened, the wire stress is released, and after the releasing is completed, the equipment, the clamping mechanism A and the clamping mechanism B are operated to loosen the steel wire;

5) at the moment, the steel wire and the wire fall off in a bin on the rack, the steel wire is manually drawn out, and after the wound wire is finished, the winding work of the wire is finished.

The invention has the beneficial effects that: the invention can complete the semi-automatic winding and forming work of spiral lines with different lengths, can simultaneously install other internal parts in the winding process, can realize the precise control and the ultra-long winding of the spiral lines, simultaneously has the functions of automatically tensioning steel wires, automatically winding, preventing the steel wires from shaking and the like, can reduce the labor intensity, and improves the production efficiency to ensure that the process can meet the increasing output requirement.

Drawings

FIG. 1 is a schematic view of the overall structure of the apparatus of the present invention.

Fig. 2 is a schematic view of a head structure of a winding machine according to the present invention.

Fig. 3 is a schematic view of the tail structure of the winding machine of the present invention.

Fig. 4 is a schematic structural view of the wire stabilization mechanism of the present invention.

Fig. 5 is a schematic diagram of the spiral winding of the present invention.

Description of reference numerals: the steel wire winding machine comprises a frame 100, a wire winding mechanism 200, a steel wire stabilizing mechanism 300, a wire winding machine head 210, a wire winding machine tail 220, a steel wire 230, a mounting plate A211, a steel wire tensioning mechanism 212, a clamping mechanism A213, a rotating shaft A214, a coupler A215, a driving part A216, a clamping mechanism B221, a rotating shaft B222, a coupler B223, a driving part B224, a mounting plate B225, a transverse moving mechanism 310, a longitudinal moving mechanism 320, a supporting structural part 330, a wear-resistant contact part 340, a mounting plate C350, a wire 410 and a clamp 420.

Detailed Description

The invention will be described in detail below with reference to the following drawings:

as shown in the accompanying drawings, the ultra-long spiral winding device and method mainly include a frame 100, a winding mechanism 200 and a steel wire stabilizing mechanism 300, wherein the winding mechanism 200 and the steel wire stabilizing mechanism 300 are fixed on the frame 100, the winding mechanism 200 is located at two ends of the frame 100, a steel wire 230 is clamped between the winding mechanisms 200 at the two ends, a plurality of steel wire stabilizing mechanisms 300 are arranged between the winding mechanisms 200 to support the steel wire 230, and a position sensor and other auxiliary parts are also installed on the frame 100. The winding mechanism 200 comprises a steel wire 230, a winding head 210 and a winding tail 220, the winding head 210 is composed of a mounting plate A211, a steel wire tensioning mechanism 212, a driving mechanism A and a clamping mechanism A213, the mounting plate A211 is mounted on the frame 100, the steel wire tensioning mechanism 212 is mounted on the mounting plate A211 to realize guiding and transverse driving, the driving mechanism A comprises a driving part A216, a coupler A215 and a rotating shaft A214 which are sequentially connected, and the clamping mechanism A213 is mounted at the tail end of the rotating shaft 214 to clamp the steel wire 230; the winding machine tail comprises a mounting plate B225, a driving mechanism B and a clamping mechanism B221, the driving mechanism B is fixed on the rack 100 through the mounting plate B225, the driving mechanism B comprises a driving part B224, a coupler B223 and a rotating shaft B222 which are connected in sequence, and the clamping mechanism B221 is mounted at the tail end of the rotating shaft B222 to clamp the steel wire 230. The wire tensioning mechanism 212 is preferably a rodless cylinder with a guide rod, the drive portion a216 and the drive portion B224 are preferably servo motors, and the clamping mechanism a213 and the clamping mechanism B221 are preferably three-grip chucks. The steel wire stabilizing mechanism 300 comprises a transverse and longitudinal moving mechanism and a steel wire bracket, wherein the steel wire bracket is composed of a wear-resistant contact piece 340 and a supporting structural piece 330, the wear-resistant contact piece 340 is fixed on the transverse and longitudinal moving mechanism through the supporting structural piece 330, and is fixed on the rack 100 through the transverse and longitudinal moving mechanism to support the steel wire 230 so as to prevent the steel wire 230 from deforming; the transverse and longitudinal moving mechanism is composed of a mounting plate C350, a transverse moving mechanism 310 and a longitudinal moving mechanism 320, the mounting plate C350 is fixed on the rack 100, and the transverse and longitudinal moving mechanism drives the steel wire bracket to transversely and longitudinally move, so that the supporting effect is achieved, and the wire winding forming is prevented from being hindered. The lateral movement mechanism 310 and the longitudinal movement mechanism 320 are preferably rodless cylinders with guides and the wear resistant contacts 340 are preferably felt to ensure long term contact without wearing the wire. The steel wire 230 is perforated radially at both ends for mounting other components inside the helix.

In order to implement the equipment for winding and forming the spiral line, a frame 100, a winding mechanism 200, a steel wire stabilizing mechanism 300 and the like need to be built; and an equipment control system is established based on the PLC, so that the cooperative work of machinery, electricity and a sensor is realized.

The winding method of the ultra-long spiral line mainly comprises the following steps:

1) preparing a raw material coil and completing the previous process;

2) clamping two ends of the steel wire 230 on a clamping mechanism A213 of the winding machine head 210 and a clamping mechanism B221 of the winding machine tail 220 respectively, starting equipment, and tensioning the steel wire 230;

3) the wire 410 is wound around the steel wire 230 for several circles manually and is clamped by the clamp 420, so that the helical line does not rotate relative to the steel wire 230 in the winding process, the motor is started, the steel wire 230 starts to rotate, the wire 410 to be wound is held by hand to move axially, the uniformity of the wound wire 410 is ensured, and at the moment, the steel wire stabilizing mechanism 300 contacts the steel wire 230 and moves axially left and right;

3) when the wire 410 winds to the position of the sensor in front of the steel wire stabilizing mechanism 300, the sensor feeds back a signal to the control system, the steel wire stabilizing mechanism 300 retreats to the position where the winding of the spiral wire is not affected, when the wire 410 winds to the position of the sensor in front of the steel wire stabilizing mechanism 300, the sensor feeds back a signal to the control system, the steel wire stabilizing mechanism 300 resets, and the steel wire 230 is supported and moves left and right axially;

4) then, when the wire 410 touches the steel wire stabilizing mechanism 300, the actions are repeated, when the winding is completed, the equipment is stopped, the clamp 420 is firstly released, the stress of the wire 410 is released, and after the releasing is completed, the equipment is operated, and the clamping mechanism A213 and the clamping mechanism B221 release the steel wire 230;

5) at this time, the steel wire 230 and the wire 410 fall off from the bin of the rack 100, the steel wire 230 is manually drawn out, and after finishing the winding of the wound wire 410, the winding of the wire 410 is completed.

It should be understood that equivalent substitutions and changes to the technical solution and the inventive concept of the present invention should be made by those skilled in the art to the protection scope of the appended claims.