阅读说明：本技术 一种聚酯扎纱的收卷设备及收卷方法 (Polyester bundle yarn winding device and winding method ) 是由 王允 于 2021-07-02 设计创作，主要内容包括：本发明提供一种聚酯扎纱的收卷设备及收卷方法,聚酯扎纱的收卷设备,包括机箱,所述机箱的顶部依次转动设置有至少两个转盘,所述机箱的内部设置有驱动所述转盘转动的驱动装置,所述转盘的顶部居中垂直设置有定位杆,所述定位杆的顶部装配有线辊,所述线辊的上方设置有与其相对应的压盘,所述机箱上设置有驱动所述压盘下移以压紧所述线辊或上升以远离所述线辊的升降机构；所述机箱的一侧设置有导线杆,所述导线杆上设置有与所述线辊相对应的导线孔,所述导线杆的两端均设置有驱动所述导线杆沿竖直方向往复移动的直线移动机构；在本发明中,多个转盘配合线辊能够同时完成多条聚酯扎纱的收卷,降低设备成本及人员投入,提高收卷效率。(The invention provides a polyester bundled yarn winding device and a winding method, wherein the polyester bundled yarn winding device comprises a case, the top of the case is sequentially and rotatably provided with at least two turntables, a driving device for driving the turntables to rotate is arranged in the case, a positioning rod is vertically arranged in the middle of the top of each turntable, the top of each positioning rod is provided with a wire roller, a pressing plate corresponding to the wire roller is arranged above the wire roller, and a lifting mechanism for driving the pressing plate to move downwards to press the wire roller or lift the wire roller to be far away from the wire roller is arranged on the case; a wire guide rod is arranged on one side of the case, a wire guide hole corresponding to the wire roller is formed in the wire guide rod, and linear moving mechanisms for driving the wire guide rod to reciprocate along the vertical direction are arranged at two ends of the wire guide rod; in the invention, the plurality of turntables are matched with the thread rollers to simultaneously complete the rolling of the plurality of polyester binding yarns, so that the equipment cost and the personnel investment are reduced, and the rolling efficiency is improved.)

1. The winding equipment for polyester bundled yarns is characterized by comprising a case, wherein the top of the case is sequentially and rotatably provided with at least two turntables, a driving device for driving the turntables to rotate is arranged in the case, a positioning rod is vertically arranged in the middle of the top of each turntable, a wire roller is assembled at the top of each positioning rod, a pressing plate corresponding to each wire roller is arranged above each wire roller, and a lifting mechanism for driving the pressing plate to move downwards to press the wire roller tightly or to lift to keep away from the wire roller is arranged on the case; and a wire guide rod is arranged on one side of the case, a wire guide hole corresponding to the wire roller is arranged on the wire guide rod, and linear moving mechanisms for driving the wire guide rod to reciprocate along the vertical direction are arranged at the two ends of the wire guide rod.

2. The winding apparatus of polyester binder yarn according to claim 1, wherein: the driving device is provided with driving wheels which are coaxially connected with the bottom of the rotary table in a transmission manner, the driving wheels are in transmission connection through a transmission belt, and the bottom of the case is provided with a motor which is in transmission connection with one driving wheel.

3. The winding apparatus of polyester binder yarn according to claim 2, wherein: two guide wheels are arranged between every two adjacent driving wheels and matched with the driving belt.

4. The winding apparatus of polyester binder yarn according to claim 1, wherein: the lifting mechanism is provided with a lifting plate, the two ends of the lifting plate are provided with lifting cylinders for driving the lifting plate to move downwards or ascend, a pressing rod is arranged between the two sides of the top of the pressure plate, and the pressing rod is rotatably arranged at the bottom of the lifting plate.

5. The apparatus for winding polyester binder yarn according to claim 4, wherein: the bottom of the lifting plate is provided with a guide pipe matched with the pressure lever, and the upper end of the pressure lever is assembled inside the guide pipe; the pressure bar is located the inside one end of pipe is provided with the limiting plate, the top of limiting plate is provided with pressure bearing, pressure bearing with be provided with the spring between the lifter plate.

6. The winding apparatus of polyester binder yarn according to claim 1, wherein: the linear moving mechanism is provided with a linear module which is fixed on the side surface of the case along the vertical direction and is used for driving the wire guide rod to move.

7. The winding apparatus of polyester binder yarn according to claim 1, wherein: and a wire sleeve is assembled in the wire guide hole and is of a circular ring structure matched with the wire guide hole.

8. The winding apparatus of polyester binder yarn according to claim 1, wherein: the line roller has a line roller shaft, the both ends of line roller shaft all are provided with line roller baffle, the breach has been seted up to the one end side of line roller shaft, be provided with the cardboard on the breach, the V type draw-in groove has been seted up on the cardboard.

9. The apparatus for winding polyester binder yarn according to claim 8, wherein: the wire roller shaft with the axial of wire roller baffle has all seted up the jack, the inside of jack is evenly provided with the card strip along the direction that parallels rather than the axial, the outside of locating lever be provided with card strip assorted draw-in groove.

10. A method for rolling polyester binding yarn is characterized by comprising the following steps,

a take-up apparatus for polyester binder yarn according to any one of claims 1 to 9;

assembling the wire roller on the positioning rod, and starting the lifting mechanism to enable the pressing plate to move downwards to press the wire roller;

respectively penetrating the ends of polyester binding yarns with the same number as the thread rollers through thread guiding holes and fixing the ends on the thread rollers;

simultaneously starting a driving device and a linear moving mechanism to wind polyester binding yarns;

and after the winding is finished, stopping the driving device and the linear moving mechanism, and starting the lifting mechanism to enable the pressing disc to ascend and take out the wire roller.

Technical Field

The invention belongs to the technical field of polyester binding yarn production equipment, and particularly relates to polyester binding yarn winding equipment and a polyester binding yarn winding method.

Background

In the process of manufacturing the optical cable, in order to stabilize the structure of the cable, it is generally necessary to bundle the cable cores with a high-strength polyester yarn.

Among the prior art, the chinese utility model patent of application number CN201922051859.6 discloses a polyester line rolling dish, including winding drum, circular baffle and bottom plate, winding drum both sides are fixed with circular baffle respectively, and winding drum rotates to be connected on the bottom plate, has seted up the spout on the baffle, and sliding connection has the compression roller between two circular baffles, and in the spout was arranged respectively in to the compression roller both ends, be connected with resilient means between compression roller both ends and the circular baffle, resilient means arranged in the spout, was fixed with the fan on the bottom plate, and the air outlet of fan is towards winding drum. The utility model discloses a can compress tightly the polyester line of coiling on the winding drum through can be along two gliding compression rollers about the baffle.

Above-mentioned prior art can only accomplish the rolling technology that a polyester pricked the yarn at every turn, has many polyester to prick the yarn output and need the rolling and need provide a plurality of equipment and carry out the rolling, and equipment cost is higher to every rolling equipment all needs operating personnel to carry out operation maintenance, and personnel's input is also great.

Therefore, the technical problems faced at present need to be solved by designing a winding device and a winding method for ester binding yarns, which can simultaneously complete a plurality of polyester binding yarn winding processes, reduce equipment cost and personnel investment, and improve winding efficiency.

Disclosure of Invention

Aiming at the defects in the prior art, the invention provides the ester binding yarn winding device and the ester binding yarn winding method, which can simultaneously complete a plurality of polyester binding yarn winding processes, reduce the equipment cost and personnel investment and improve the winding efficiency.

The technical scheme of the invention is as follows: the polyester yarn bundling winding device comprises a case, wherein the top of the case is sequentially and rotatably provided with at least two turntables, a driving device for driving the turntables to rotate is arranged in the case, a positioning rod is vertically arranged in the middle of the top of each turntable, a yarn roller is assembled at the top of each positioning rod, a pressure plate corresponding to each yarn roller is arranged above each yarn roller, and a lifting mechanism for driving the pressure plates to move downwards to press the yarn rollers tightly or lift to keep away from the yarn rollers is arranged on the case; and a wire guide rod is arranged on one side of the case, a wire guide hole corresponding to the wire roller is arranged on the wire guide rod, and linear moving mechanisms for driving the wire guide rod to reciprocate along the vertical direction are arranged at the two ends of the wire guide rod.

The driving device is provided with driving wheels which are coaxially connected with the bottom of the rotary table in a transmission manner, the driving wheels are in transmission connection through a transmission belt, and the bottom of the case is provided with a motor which is in transmission connection with one driving wheel.

Two guide wheels are arranged between every two adjacent driving wheels and matched with the driving belt.

The lifting mechanism is provided with a lifting plate, the two ends of the lifting plate are provided with lifting cylinders for driving the lifting plate to move downwards or ascend, a pressing rod is arranged between the two sides of the top of the pressure plate, and the pressing rod is rotatably arranged at the bottom of the lifting plate.

The bottom of the lifting plate is provided with a guide pipe matched with the pressure lever, and the upper end of the pressure lever is assembled inside the guide pipe; the pressure bar is located the inside one end of pipe is provided with the limiting plate, the top of limiting plate is provided with pressure bearing, pressure bearing with be provided with the spring between the lifter plate.

The linear moving mechanism is provided with a linear module which is fixed on the side surface of the case along the vertical direction and is used for driving the wire guide rod to move.

And a wire sleeve is assembled in the wire guide hole and is of a circular ring structure matched with the wire guide hole.

The line roller has a line roller shaft, the both ends of line roller shaft all are provided with line roller baffle, the breach has been seted up to the one end side of line roller shaft, be provided with the cardboard on the breach, the V type draw-in groove has been seted up on the cardboard.

The wire roller shaft with the axial of wire roller baffle has all seted up the jack, the inside of jack is evenly provided with the card strip along the direction that parallels rather than the axial, the outside of locating lever be provided with card strip assorted draw-in groove.

The winding method of polyester binding yarn comprises the following steps,

the polyester binding yarn winding device is adopted;

assembling the wire roller on the positioning rod, and starting the lifting mechanism to enable the pressing plate to move downwards to press the wire roller;

respectively penetrating the ends of polyester binding yarns with the same number as the thread rollers through thread guiding holes and fixing the ends on the thread rollers;

simultaneously starting a driving device and a linear moving mechanism to wind polyester binding yarns;

and after the winding is finished, stopping the driving device and the linear moving mechanism, and starting the lifting mechanism to enable the pressing disc to ascend and take out the wire roller.

The invention has the beneficial effects that:

(1) in the invention, the plurality of turntables are matched with the thread rollers to simultaneously complete the rolling of the plurality of polyester binding yarns, so that the equipment cost and the personnel investment are reduced, and the rolling efficiency is improved;

(2) polyester binding yarns penetrate through the yarn guide holes and are fixed on the outer side of the yarn roller, the driving device drives the rotary table to rotate, the rotary table drives the yarn roller to rotate to roll the polyester binding yarns, the linear moving mechanism drives the yarn guide rods to reciprocate up and down during rolling, the polyester binding yarns in the linear moving mechanism are guided through the yarn guide holes, the polyester binding yarns are neatly arranged on the outer side of the yarn roller, and the influence on the using effect caused by polyester binding yarn knotting in the using process is avoided;

(3) the line roller is pressed down at the rolling in-process to the pressure disk, avoids rocking from top to bottom at the rolling in-process line roller, has further guaranteed the rolling effect that the yarn was pricked to polyester.

Drawings

Fig. 1 is one of the structural schematic diagrams of the winding device of the polyester binder yarn of the present invention.

Fig. 2 is a partially enlarged view of a portion a in fig. 1.

FIG. 3 is a second schematic view of the structure of the polyester binder winding apparatus of the present invention.

Fig. 4 is one of the structural schematic diagrams of the driving device in the winding device of the polyester binder yarn of the present invention.

FIG. 5 is a second schematic view showing the structure of a driving device in the winding apparatus for polyester binders according to the present invention.

Fig. 6 is a partially enlarged view of fig. 5 at B.

FIG. 7 is a view showing one of the structures of a thread roll in the winding apparatus for polyester binder yarn according to the present invention.

FIG. 8 is a second schematic view showing the structure of a thread roll in the winding apparatus for polyester binders according to the present invention.

Detailed Description

Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the invention, its application, or uses. The present invention may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments are to be construed as merely illustrative, and not as limitative, unless specifically stated otherwise.

The use of "first," "second," and similar terms in the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element preceding the word covers the element listed after the word, and does not exclude the possibility that other elements are also covered. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

As shown in fig. 1 to 3, the winding device for polyester bundled yarns comprises a case 1, wherein the top of the case 1 is sequentially and rotatably provided with at least two rotating discs 2, a driving device for driving the rotating discs 2 to rotate is arranged in the case 1, a positioning rod 11 is vertically arranged in the middle of the top of each rotating disc 2, the top of each positioning rod 11 is provided with a wire roller 3, a pressing disc 7 corresponding to the wire roller 3 is arranged above the wire roller 3, and the case 1 is provided with a lifting mechanism for driving the pressing disc 7 to move downwards to press the wire roller 3 or lift to keep away from the wire roller 3; a wire guide rod 10 is arranged on one side of the case 1, a wire guide hole 22 corresponding to the wire roller 3 is arranged on the wire guide rod 10, and linear moving mechanisms for driving the wire guide rod 10 to reciprocate along the vertical direction are arranged at two ends of the wire guide rod 10; in the embodiment, the plurality of turntables 2 and the thread rollers 3 can simultaneously complete the rolling of a plurality of polyester binding yarns, so that the equipment cost and the personnel investment are reduced, and the rolling efficiency is improved; the assembly of line roller 3 is used for collecting the polyester in the locating lever 11 outside at 2 tops of carousel and pricks the yarn, pressure disk 7 is pressure line roller 3 under the rolling in-process, avoid rocking about rolling in-process line roller 3, the polyester is pricked the yarn and is passed wire guide 22 and fix in the 3 outsides of line roller, drive arrangement drive carousel 2 rotates, carousel 2 drives line roller 3 and rotates and prick the yarn to the polyester and carry out the rolling, rectilinear movement mechanism drive wire guide 10 up-and-down reciprocating motion when the rolling, prick the yarn through wire guide 22 to its inside polyester, accomplish the polyester and prick neatly arranging in the line roller outside of yarn.

As shown in fig. 4 and 5, as a specific embodiment of the driving device, the driving device has driving wheels 18 coaxially connected to the bottom of the turntable 2 in a driving manner, the driving wheels 18 are in a driving manner connected to each other through a driving belt 20, and the bottom of the cabinet 1 is provided with a motor 17 in a driving manner connected to one of the driving wheels 18, wherein the motor 17 drives one of the driving wheels 18 to rotate after being started, and simultaneously the driving wheels 18 are driven to synchronously rotate through the driving belts 20 to drive the turntable 2 and the thread rollers 3 to complete the winding of the polyester binding thread.

In order to keep the transmission belt 20 with good transmission effect between the transmission wheels 18, two guide wheels 18 are arranged between two adjacent transmission wheels 18, the guide wheels 18 are matched with the transmission belt 20, the tension of the transmission belt 20 is kept through the guide wheels 18, and meanwhile, the contact area between the transmission belt 20 and the transmission wheels 18 is increased.

As a specific embodiment of the lifting mechanism, as shown in fig. 3, the lifting mechanism has a lifting plate 4, two ends of the lifting plate 4 are both provided with a lifting cylinder 5 for driving the lifting plate to move down or up, the bottom of the lifting cylinder 5 is fixed at the top of a supporting plate 6, the supporting plate 6 is welded and fixed at the end of the case 1, a pressing rod 8 is arranged at the center of the top of a pressing plate 7, the pressing rod 8 is rotatably arranged at the bottom of the lifting plate 4, a piston rod of the lifting cylinder 5 extends out to push the lifting plate 4 to move up, a piston rod of the lifting cylinder 5 retracts to pull the lifting plate 4 to move down, the pressing plate 7 is rotatably connected with the lifting plate 4, when the pressing plate 7 presses down the wire roller 3, the wire roller 3 rotates, the pressing plate 7 can rotate with the wire roller 3, and the rotation of the wire roller 3 is not affected while the stability of the wire roller 3 is ensured.

More specifically, as shown in fig. 6, a conduit 14 matched with the pressure lever 8 is arranged at the bottom of the lifting plate 4, and the upper end of the pressure lever 8 is assembled inside the conduit 14; the one end that the depression bar 8 is located pipe 14 inside is provided with limiting plate 13, and the top of limiting plate 13 is provided with pressure bearing 16, is provided with spring 15 between pressure bearing 16 and the lifter plate 4, and the elasticity through spring 15 acts on limiting plate 13, and the in-process of line roller 3 is pressed down to pressure disk 7, through the elastic force effect of spring 15, can play the cushioning effect, can avoid pressure loss line roller 3 when guaranteeing to compress tightly line roller 3.

As shown in fig. 3, the linear moving mechanism has a linear module 9 fixed on the side of the chassis 1 along the vertical direction for driving the wire guiding rod 10 to move, the linear module 9 is fixed on the side of the chassis 1 through a module bracket 23, the linear module 9 drives the guiding rod 10 to reciprocate along the vertical direction, and the wire arranging effect is achieved in the process of winding polyester binding yarns.

In order to reduce the abrasion of the polyester tying yarn, the wire sleeve 24 is assembled inside the wire guide hole 22, the wire sleeve 24 is of a circular ring structure matched with the wire guide hole 22, the inner circle is smooth, and the friction force of the polyester tying yarn can be reduced.

As shown in fig. 7 and 8, the thread roller has a thread roller shaft 301, thread roller baffles 302 are arranged at two ends of the thread roller shaft 301, a notch 303 is formed in one end side face of the thread roller shaft 301, a clamping plate 304 is arranged on the notch 303, a V-shaped clamping groove 305 is formed in the clamping plate, the ends of polyester tying yarns are manually tied, a knotting position is clamped inside the V-shaped clamping groove 305, the tensioned polyester tying yarns can be clamped inside the V-shaped clamping groove 305 through the end fixing of the polyester tying yarns, and the yarn can be driven to rotate to start to be rolled.

In order to avoid the sliding between the wire roller 3 and the positioning rod 11, as shown in fig. 2 and 7, the insertion holes 306 are formed in the axial directions of the wire roller shaft 301 and the wire roller baffle plate 302, the clamping strips 307 are uniformly arranged inside the insertion holes 306 along the direction parallel to the axial direction, the clamping groove 12 matched with the clamping strips 307 is formed in the outer side of the positioning rod 11, when the wire roller 3 is assembled on the outer side of the positioning rod 11, the clamping strips 307 are embedded into the clamping groove 12, and the sliding between the wire roller 3 and the positioning rod 11 in the winding process can be effectively avoided.

In addition, the bottom of the case 1 is uniformly provided with support legs 21 for supporting the winding device of polyester binding yarns.

The embodiment also discloses a winding method of the polyester binding yarn.

The winding method of polyester binding yarn comprises the following steps,

the polyester binding yarn winding device in the embodiment is adopted;

assembling the wire roller 3 on the positioning rod 11, and starting the lifting mechanism to enable the pressing disc 7 to move downwards to press the wire roller 3;

the ends of polyester binding yarns with the same number as the thread rollers 3 respectively pass through the thread guiding holes 10 and are fixed on the thread rollers 3;

simultaneously starting a driving device and a linear moving mechanism to wind polyester binding yarns;

after the winding is finished, the driving device and the linear moving mechanism are stopped, and the lifting mechanism is started to lift the pressing disc 7 to take out the wire roller.

Thus, various embodiments of the present invention have been described in detail. Some details well known in the art have not been described in order to avoid obscuring the concepts of the present invention. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.

The above-mentioned embodiments only express some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.