Scribing device and control method
阅读说明:本技术 划线装置以及控制方法 (Scribing device and control method ) 是由 井村淳史 于 2020-03-10 设计创作,主要内容包括:技术问题:使划线装置的控制高速化。解决方案:划线装置(100)具备:切割部件(37)、第一移动机构(11)、第二移动机构(5)、第三移动机构(33)、转动机构(35)、第一控制装置(6)以及第二控制装置(7)。切割部件(37)在基板上形成划分线。第一移动机构(11)使基板沿Y方向移动。第二移动机构(5)使切割部件(37)沿X方向移动。第三移动机构(33)使切割部件(37)沿Z方向移动。转动机构(35)使切割部件(37)绕Z轴转动。第一控制装置(6)计算切割部件(37)的预定加工轨迹,并基于预定加工轨迹控制第一移动机构(11)。第二控制装置(7)基于预定加工轨迹控制第二移动机构(5)、第三移动机构(33)、以及转动机构(35)。(The technical problem is as follows: the control of the scribing device is speeded up. The solution is as follows: a scribing device (100) is provided with: a cutting component (37), a first moving mechanism (11), a second moving mechanism (5), a third moving mechanism (33), a rotating mechanism (35), a first control device (6) and a second control device (7). The cutting member (37) forms dividing lines on the substrate. The first moving mechanism (11) moves the substrate in the Y direction. The second moving mechanism (5) moves the cutting member (37) in the X direction. The third moving mechanism (33) moves the cutting member (37) in the Z direction. The rotating mechanism (35) rotates the cutting member (37) about the Z axis. The first control device (6) calculates a predetermined processing trajectory of the cutting member (37), and controls the first moving mechanism (11) based on the predetermined processing trajectory. The second control device (7) controls the second movement mechanism (5), the third movement mechanism (33), and the rotation mechanism (35) based on a predetermined processing trajectory.)
1. A scribing device is provided with:
a cutting member that forms dividing lines on a substrate to be processed;
a first moving mechanism that moves the substrate in a first direction;
a second moving mechanism that moves the cutting member in a second direction perpendicular to the first direction;
a third moving mechanism that moves the cutting member in a third direction perpendicular to the first direction and the second direction;
a rotating mechanism that rotates the cutting member about an axis extending in the third direction;
a first control device that calculates a predetermined processing trajectory of the cutting member and controls the first moving mechanism based on the predetermined processing trajectory; and
And a second control device that controls the second moving mechanism, the third moving mechanism, and the rotating mechanism based on the predetermined processing trajectory.
2. The scribing arrangement according to claim 1,
the first control device calculates the predetermined processing trajectory as a position and a rotation angle of the cutting member on a virtual coordinate having at least a first virtual axis corresponding to the first direction and a second virtual axis corresponding to the second direction.
3. The scribing arrangement according to claim 2,
the first control device calculates an actual position of the cutting member in the first direction by adding an offset amount in the first direction between an origin of the virtual coordinate and an origin of the base plate to a coordinate value of the first virtual axis,
the second control device calculates an actual position of the cutting member in the second direction by adding a shift amount in the second direction between an origin of the virtual coordinate and an origin of the substrate to a coordinate value of the second virtual axis, and sets a rotation angle of the cutting member in the virtual coordinate as an actual rotation angle.
4. A control method for a scribing apparatus, the scribing apparatus comprising:
a cutting member that forms dividing lines on a substrate to be processed; a first moving mechanism that moves the substrate in a first direction; a second moving mechanism that moves the cutting member in a second direction perpendicular to the first direction; a third moving mechanism that moves the cutting member in a third direction perpendicular to the first direction and the second direction; a rotating mechanism that rotates the cutting member about an axis extending in the third direction; a first control device; and a second control device for controlling the operation of the motor,
wherein the control method comprises the following steps:
the first control device calculates a preset processing track of the cutting component;
the first control device controls the first moving mechanism based on the predetermined processing track;
the second control device controls the second moving mechanism, the third moving mechanism, and the rotating mechanism based on the predetermined processing trajectory.
Technical Field
The present invention relates to a scribing apparatus for processing a substrate such as a glass substrate and a method of controlling the scribing apparatus.
Background
Scribing apparatuses for cutting out glass substrates are currently known. For example, a device is known in which a fixed blade such as a diamond pen is moved relative to a substrate to form dividing lines on the substrate (for example, patent document 1).
Disclosure of Invention
Technical problem to be solved
In the conventional apparatus for moving the fixed blade relative to the substrate, no control is made as to the orientation of the fixed blade when the dividing line is formed. However, in recent years, in order to perform more advanced machining, a study has been made on controlling not only the movement of the fixed blade but also the orientation.
When controlling both the movement and the orientation of the fixed blade, the amount of calculation required for controlling the scribing device (particularly, the fixed blade) increases, and there is a possibility that the control of the high-speed scribing device cannot be performed. As a result, the dividing line may not be formed appropriately on the substrate.
The invention aims to provide a scribing device for controlling the movement and the direction of a fixed blade, which can speed up the control of the scribing device.
(II) technical scheme
A plurality of ways are described below as means for solving the problem. These modes can be arbitrarily combined as required.
A scribing device according to one aspect of the present invention includes: the cutting device comprises a cutting component, a first moving mechanism, a second moving mechanism, a third moving mechanism, a rotating mechanism, a first control device and a second control device. The cutting member forms a dividing line on a substrate to be processed. The first moving mechanism moves the substrate in a first direction. The second moving mechanism moves the cutting member in a second direction. The second direction is a direction perpendicular to the first direction. The third moving mechanism moves the cutting member in a third direction. The third direction is a direction perpendicular to the first direction and the second direction. The rotation mechanism rotates the cutting member about an axis extending in the third direction.
The first control device calculates a predetermined processing trajectory of the cutting member and controls the first moving mechanism based on the processing trajectory. The second control device controls the second moving mechanism, the third moving mechanism, and the rotating mechanism based on a predetermined processing trajectory.
In the above scribing device, the first control device performs calculation of the predetermined processing trajectory and control of the first moving mechanism, and the second control device performs control of the second moving mechanism, the third moving mechanism, and the rotating mechanism based on the predetermined processing trajectory. In this way, by distributing the control of the scribing device to a plurality of control devices, the calculation load of each control device can be reduced, and therefore the scribing device can be controlled at high speed.
The first control means may calculate the predetermined processing trajectory as the position and the rotation angle of the cutting member in the imaginary coordinates. The virtual coordinate is a coordinate system having at least a first virtual axis corresponding to the first direction and a second virtual axis corresponding to the second direction.
This enables the actual position and the rotation angle of the cutting member to be calculated at a higher speed.
The first control device adds a deviation amount in the first direction between an origin of the virtual coordinate and an origin of the base plate to the coordinate value of the first virtual axis, and calculates an actual position of the cutting member in the first direction. The second control device calculates an actual position of the cutting member in the second direction by adding a shift amount in the second direction between the origin of the virtual coordinate and the origin of the base plate to the coordinate value of the second virtual axis. Further, the second control means may take the rotation angle of the cutting member in the imaginary coordinate as the actual rotation angle.
Thus, the first control device and the second control device can calculate the control amount of the mechanism controlled by the first control device and the second control device at a higher speed.
A control method of another aspect of the present invention is a control method of a scribing apparatus. The scribing device is provided with: the cutting device comprises a cutting component, a first moving mechanism, a second moving mechanism, a third moving mechanism, a rotating mechanism, a first control device and a second control device. The cutting member forms a dividing line on a substrate to be processed. The first moving mechanism moves the substrate in a first direction. The second moving mechanism moves the cutting member in a second direction. The third moving mechanism moves the cutting member in a third direction. The rotation mechanism rotates the cutting member about an axis extending in the third direction. The control method of the control device comprises the following steps:
the first control device calculates a predetermined processing locus of the cutting member.
The first control device controls the first moving mechanism based on a predetermined processing locus.
The second control device controls the second moving mechanism, the third moving mechanism, and the rotating mechanism based on a predetermined processing trajectory.
In the above-described method for controlling a scribing apparatus, the first control device calculates a predetermined processing trajectory and controls the first moving mechanism, and the second control device controls the second moving mechanism, the third moving mechanism, and the rotating mechanism based on the predetermined processing trajectory. In this way, by distributing the control of the scribing device to a plurality of control devices, the calculation load of each control device can be reduced, and therefore the scribing device can be controlled at high speed.
(III) advantageous effects
The control of the scribing device is distributed to a plurality of control devices, so that the calculation load of each control device is reduced, and the scribing device can be controlled at high speed.
Drawings
Fig. 1 is a perspective view showing a scribing apparatus according to a first embodiment.
Fig. 2 is a diagram showing a detailed configuration of the head.
Fig. 3 is a diagram showing a control structure of the scribing apparatus.
Fig. 4 is a flowchart showing the overall operation of the scribing apparatus.
Fig. 5 is a flowchart showing a scribing line forming operation of the scribing apparatus.
Fig. 6 is a diagram showing another embodiment of the scribing device.
Description of the reference numerals
100. 100' -a scoring device; 1-a workbench; 11-a first movement mechanism; 2-a base; 3-a head; 31-a body; 33-a third movement mechanism; 34-a stationary part; 35-a rotating mechanism; 36-a coupler portion; 37-a cutting member; 37 a-a holding member; 37 b-stationary blade; 4-a bridging member; 5-a second moving mechanism; 6-a first control device; 7-a second control device; 8-a switching hub; 9-upper computer; o, O' -origin; theta, theta' -rotation angle; 21-fourth movement mechanism.
Detailed Description
1. First embodiment
(1) Marking device
The
The table 1 is a member on which a substrate to be processed forming a dividing line is placed. The table 1 is movable in the Y direction (fig. 1) (an example of the first direction) by a first moving
The
(2) Head part
The
The
The
With the above configuration, the
The
The fixed
In the
(3) Control structure
Next, a control structure of the
The first control device 6 is a computer system having a CPU, a storage device (RAM, ROM, etc.), various input/output interfaces, and the like. The first control device 6 is a system including, for example, a PLC and a motor controller. The first control device 6 is connected to the first moving
The second control device 7 is a computer system having a CPU, a storage device (RAM, ROM, etc.), various input/output interfaces, and the like. The second control device 7 is a system including, for example, a PLC and a motor controller. The second control device 7 is connected to the
The switching hub 8 connects the first control device 6 and the second control device 7, and relays (mediates) communication (transmission/reception data) between the first control device 6 and the second control device 7.
As shown in fig. 3, the switching hub 8 is connected to an upper computer 9. The upper computer 9 is a computer system having a CPU, a storage device (RAM, ROM, SSD, hard disk, etc.), various interfaces, and the like, and executes various settings of the
In the above-described control configuration, the first control device 6 executes not only the control of the first moving
On the other hand, the second control device 7 performs only simple calculations related to the control of the
In this way, by distributing the control of the
(4) Operation of the scribing device
(4-1) Overall action
The operation of the
In order to form dividing lines on the substrate, first, in step S1, the substrate to be processed is fixed on the table 1. The fixing of the substrate on the table 1 can be achieved by, for example, suction fixing.
After the substrate is fixed to the table 1, in step S2, the first controller 6 and the second controller 7 control the first moving
Then, in step S3, the first controller 6 and the second controller 7 move the cutting
Next, in step S4, forming dividing lines to the substrate is performed. In step S4, the first control device 6 controls the calculation of the movement amount and rotation angle (i.e., a predetermined processing trajectory) of the cutting
On the other hand, the second control device 7 controls the movement of the
After forming the dividing lines to the substrate, in step S5, the
(4-2) operation of the control device in forming the dividing line
The control of the first control device 6 and the second control device 7 when forming the dividing lines performed in step S4 described above will be described below with reference to fig. 5. Fig. 5 is a flowchart showing a scribing line forming operation of the scribing apparatus.
For example, when receiving data indicating dividing lines to be formed to the substrate from the upper computer 9 or the like, the first control device 6 calculates a predetermined processing trajectory from the received data in step S11. Specifically, the first control device 6 calculates the position (X ', Y ') and the rotation angle θ ' of the cutting member 37 (fixed
In the present embodiment, the first control device 6 outputs the position (X ', Y ') and the rotation angle θ ' for each control cycle when forming the dividing line as the predetermined processing trajectory. That is, the first control device 6 calculates a predetermined processing trajectory for linearly moving the cutting
Therefore, the first control device 6 calculates the position (X ', Y ') and the rotation angle θ ' of the virtual coordinate of the cutting
Thus, the first control device 6 can calculate the predetermined machining locus that can more faithfully reproduce the dividing line of an arbitrary shape. In particular, by reducing the amount of movement per control cycle and expressing the curve with polygons having more vertices, the dividing line of the curve shape can be reproduced more faithfully.
Further, by reducing the amount of movement and the amount of rotation per control cycle, the first controller 6 and the second controller 7 can easily perform feedback control of the
The first control device 6 continues to calculate the predetermined machining trajectory in step S11 while executing the following operation to be described below with respect to the
When the first control device 6 starts to calculate the predetermined machining locus and at least a part of the predetermined machining locus is calculated, the first control device 6 commands the second control device 7 to control the
When the follow-up operation start instruction in step S12 is output, the first control device 6 transmits other setting conditions and the like to the second control device 7.
When the first control device 6 outputs the follow-up operation start instruction to the second control device 7 in step S12, the control of the position and the rotation angle of the cutting
First, the position (X ', Y ') and the rotation angle θ ' of the cutting
In step S131, the first control device 6 can calculate the position of the cutting
In step S132, the first control device 6 outputs a control amount to the
On the other hand, in step S133, the second control device 7 can calculate the position of the cutting
In step S134, the second control device 7 outputs a control amount to the
After the control of the
The above-described step S13 is repeatedly executed for all the positions (X ', Y ') and the rotation angle θ ' calculated as the predetermined machining trajectory (steps S131 to S135).
As described above, in the
By controlling the
In the present embodiment, the first control device 6 calculates the actual position of the cutting member in the Y direction by adding the offset in the Y direction between the origin O 'of the virtual coordinates and the origin O of the substrate to the coordinate values of the first virtual axis (Y' axis). The second controller 7 calculates the actual position of the cutting
By calculating the position and the rotation angle of the cutting
(5) Common matters of the embodiments
The first embodiment described above has the following configuration and functions in common.
The scribing apparatus (for example, the scribing apparatus 100) includes: a cutting member (e.g., the cutting member 37), a first moving mechanism (e.g., the first moving mechanism 11), a second moving mechanism (e.g., the second moving mechanism 5), a third moving mechanism (e.g., the third moving mechanism 33), a rotating mechanism (e.g., the rotating mechanism 35), a first control device (e.g., the first control device 6), a second control device (e.g., the second control device 7).
The cutting member forms a dividing line on a substrate to be processed. The first moving mechanism moves the substrate in a first direction (e.g., Y direction). The second moving mechanism moves the cutting member in a second direction (e.g., X direction). The third moving mechanism moves the cutting member in a third direction (e.g., Z direction). The rotation mechanism rotates the cutting member about an axis (e.g., Z-axis) extending in the third direction.
The first control device calculates a predetermined processing trajectory of the cutting member and controls the first moving mechanism based on the predetermined processing trajectory. The second control device controls the second moving mechanism, the third moving mechanism, and the rotating mechanism based on a predetermined processing trajectory.
In the scribing apparatus, a first control device calculates a predetermined processing trajectory and controls a first moving mechanism, and a second control device controls a second moving mechanism, a third moving mechanism, and a rotating mechanism based on the predetermined processing trajectory. In this way, by distributing the control of the scribing device to a plurality of control devices, the calculation load of each control device can be reduced, and therefore the scribing device can be controlled at high speed.
2. Other embodiments
While one embodiment of the present invention has been described above, the present invention is not limited to the above embodiment, and various modifications can be made without departing from the scope of the invention. In particular, the plurality of embodiments and modifications described in the present specification can be combined as desired.
The control operations shown in the flowcharts of fig. 4 and 5 may be performed in any manner as long as the contents of the processes in the steps and the order of execution of the steps are not deviated from the gist of the present invention.
(A) The
(B) As shown in fig. 6, the bridge member 4 that can slide the
Industrial applicability
The present invention can be widely applied to a scribing apparatus for forming dividing lines on a substrate.
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