阅读说明：本技术 一种玻璃瓶分拣装置 (Glass bottle sorting device ) 是由 周春翔 梁贤光 于 2020-07-29 设计创作，主要内容包括：本发明涉及分拣装置技术领域,尤其是指一种玻璃瓶分拣装置,包括控制器、入料输送带、出料输送带、视觉组件和机械手,入料输送带设有编码器；入料输送带和出料输送带之间设有不良品回收输送带。本发明自动化程度高,效率高,通过视觉组件进行摄像识别,识别玻璃瓶为良品还是不良品且将识别信息发送给控制器,通过编码器将玻璃瓶的移位转换成数字脉冲型号且发送到控制器,控制器转换为良品玻璃瓶的位置坐标且发送给机械手,机械手根据良品玻璃瓶的位置坐标将良品玻璃瓶进行提取且将其转移到出料输送带进行阵列摆放整齐,无需人工整理摆放,省时省力；不良品玻璃瓶经由入料输送带的出料端跌落到不良品回收输送带的入料端进行分类。(The invention relates to the technical field of sorting devices, in particular to a glass bottle sorting device which comprises a controller, a feeding conveyer belt, a discharging conveyer belt, a visual assembly and a manipulator, wherein the feeding conveyer belt is provided with an encoder; a defective product recovery conveying belt is arranged between the feeding conveying belt and the discharging conveying belt. The glass bottle picking and placing device is high in automation degree and efficiency, camera shooting identification is carried out through the visual assembly, whether the glass bottle is good or defective is identified, identification information is sent to the controller, the displacement of the glass bottle is converted into a digital pulse model through the encoder and is sent to the controller, the controller is converted into the position coordinate of the good glass bottle and is sent to the manipulator, the manipulator extracts the good glass bottle according to the position coordinate of the good glass bottle and transfers the good glass bottle to the discharging conveyer belt for array placing, manual arrangement and placing are not needed, and time and labor are saved; the defective glass bottles fall to the feeding end of the defective recovery conveyer belt through the discharging end of the feeding conveyer belt for classification.)

1. The utility model provides a glass bottle sorting device which characterized in that: the glass bottle image pick-up device comprises a controller, a feeding conveyer belt (1), a discharging conveyer belt (2), a vision component (3) for carrying out image pick-up recognition on glass bottles and a manipulator (4) for transferring the glass bottles on the feeding conveyer belt (1) to the discharging conveyer belt (2), wherein the feeding conveyer belt (1) is provided with an encoder for converting position information of the glass bottles on the feeding conveyer belt (1) into digital pulse signals, and the encoder, the manipulator (4) and the vision component (3) are all connected with the controller; pan feeding conveyer belt (1) and ejection of compact conveyer belt (2) interval set up, are equipped with defective products between pan feeding conveyer belt (1) and the ejection of compact conveyer belt (2) and retrieve conveyer belt (5), and the discharge end of pan feeding conveyer belt (1) sets up in the top of the pan feeding end of defective products recovery conveyer belt (5).

2. A vial sorting device according to claim 1, wherein: the glass bottle sorting device further comprises a machine body (6), the mechanical arm (4) is installed at the top of the machine body (6), and the vision assembly (3) is connected with the machine body (6) in a sliding mode.

3. A vial sorting device according to claim 1, wherein: the number of the mechanical arms (4) and the number of the visual components (3) are both two.

4. A vial sorting device according to claim 1, wherein: visual subassembly (3) include support (7), vertical slide rail (8), vertical slider (9), be used for driving vertical slider (9) first driving piece (10) at vertical slide rail (8) sliding connection, the output and the vertical slider (9) of first driving piece (10) are connected, support (7) are connected with vertical slider (9), support (7) are equipped with camera (11) and polish the lamp, first driving piece (10), camera (11) and polish the lamp and all be connected with the controller electricity.

5. A vial sorting device according to claim 4, wherein: the vision assembly (3) further comprises a transverse sliding block (13), the machine body (6) is provided with a transverse sliding rail (12) and a second driving piece (14) used for driving the transverse sliding block (13) to be connected with the transverse sliding rail (12) in a sliding mode, the output end of the second driving piece (14) is connected with the transverse sliding block (13), the second driving piece (14) is electrically connected with the controller, and the transverse sliding block (13) is connected with the vertical sliding rail (8).

6. A vial sorting device according to claim 4, wherein: the bottom of the bracket (7) is provided with an annular frame (15) used for sleeving the periphery of the glass bottle.

7. A vial sorting device according to claim 2, wherein: the manipulator (4) comprises a clamping jaw (16), a first rotating arm (17), a second rotating arm (18), a third rotating arm (19), a mounting disc (23), a third driving piece (20) for driving the first rotating arm (17) to rotate, a fourth driving piece (21) for driving the second rotating arm (18) to rotate and a fifth driving piece (22) for driving the third rotating arm (19) to rotate, the mounting disc (23) is connected with the top of the machine body (6), the third driving piece (20), the fourth driving piece (21) and the fifth driving piece (22) are both installed on the mounting disc (23), the output end of the third driving piece (20) is connected with the bottle sucker through the first rotating arm (17), the output end of the fourth driving piece (21) is connected with the bottle sucker through the second rotating arm (18), and the output end of the fifth driving piece (22) is connected with the bottle sucker through the third driving arm.

Technical Field

The invention relates to the technical field of sorting devices, in particular to a glass bottle sorting device.

Background

With the increasing demand of glass bottles, in the production process, the glass bottles after production need to be detected, and the common mode is to manually sort each glass bottle so as to detect the glass bottles subsequently; however, the manual sorting mode is time-consuming and labor-consuming, errors are prone to occurring, the glass bottles after sorting are placed in disorder, extra manual work is needed to place the glass bottles in order, and efficiency is low.

Disclosure of Invention

The invention provides a glass bottle sorting device aiming at the problems in the prior art.

In order to solve the technical problems, the invention adopts the following technical scheme: a glass bottle sorting device comprises a controller, a feeding conveyer belt, a discharging conveyer belt, a vision assembly and a manipulator, wherein the vision assembly is used for carrying out camera shooting identification on glass bottles, the manipulator is used for transferring the glass bottles on the feeding conveyer belt to the discharging conveyer belt, the feeding conveyer belt is provided with an encoder which is used for converting position information of the glass bottles on the feeding conveyer belt into digital pulse signals, and the encoder, the manipulator and the vision assembly are all connected with the controller; pan feeding conveyer belt and ejection of compact conveyer belt interval set up, are equipped with defective products between pan feeding conveyer belt and the ejection of compact conveyer belt and retrieve the conveyer belt, and the discharge end of pan feeding conveyer belt sets up in the top of the pan feeding end of defective products recovery conveyer belt.

Further, glass bottle sorting device still includes the organism, and the manipulator is installed in the top of organism, vision subassembly and organism sliding connection.

Further, the number of the mechanical arms and the visual assemblies is two.

Further, the vision subassembly includes the support, vertical slide rail, vertical slider, is used for driving vertical slider at vertical slide rail sliding connection's first driving piece, and the output and the vertical slider of first driving piece are connected, and the support is connected with vertical slider, and the support is equipped with the camera and throws light, and first driving piece, camera and throws light all are connected with the controller electricity.

Furthermore, the vision assembly further comprises a transverse sliding block, the machine body is provided with a transverse sliding rail and a second driving piece used for driving the transverse sliding block to be connected with the transverse sliding rail in a sliding mode, the output end of the second driving piece is connected with the transverse sliding block, the second driving piece is electrically connected with the controller, and the transverse sliding block is connected with the vertical sliding rail.

Furthermore, the bottom of the bracket is provided with an annular frame used for sleeving the periphery of the glass bottle.

Further, the manipulator includes the clamping jaw, first rocking arm, the second rocking arm, the third rocking arm, the mounting disc, be used for driving first rocking arm pivoted third driving piece, be used for driving second rocking arm pivoted fourth driving piece and be used for driving third rocking arm pivoted fifth driving piece, the mounting disc is connected with the top of organism, the third driving piece, fourth driving piece and fifth driving piece are all installed in the mounting disc, the output of third driving piece is connected with the bottle sucking device through first rocking arm, the output of fourth driving piece is connected with the bottle sucking device through the second rocking arm, the output of fifth driving piece is connected with the bottle sucking device through the third actuating arm.

The invention has the beneficial effects that: the glass bottle picking and placing machine is high in automation degree and efficiency, glass bottles are conveyed to the lower side of a vision assembly through a feeding conveying belt, camera shooting identification is carried out through the vision assembly, whether the glass bottles are good or defective is identified, identification information is sent to a controller, the displacement of the glass bottles is converted into a digital pulse model through an encoder and sent to the controller, the controller is converted into position coordinates of the good glass bottles and sent to a manipulator, the manipulator extracts the good glass bottles according to the position coordinates of the good glass bottles and transfers the good glass bottles to a discharging conveying belt for array placing, manual arrangement and placing are not needed, and time and labor are saved; the defective glass bottles fall to the feeding end of the defective recovery conveyer belt through the discharging end of the feeding conveyer belt for classification.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic view of the internal structure of the present invention.

Fig. 3 is a schematic structural diagram of the visual element according to the present invention.

Fig. 4 is a schematic structural diagram of the manipulator of the present invention.

Reference numerals:

1. feeding a conveying belt; 2. a discharge conveyer belt; 3. a visual component; 4. a manipulator; 5. a defective product recovery conveyor belt; 6. a body; 7. a support; 8. a vertical slide rail; 9. a vertical slide block; 10. a first driving member; 11. a camera; 12. a transverse slide rail; 13. a transverse slide block; 14. a second driving member; 15. an annular frame; 16. a clamping jaw; 17. a first rotating arm; 18. a second rotating arm; 19. a third rotating arm; 20. a third driving member; 21. a fourth drive; 22. a fifth driving member; 23. and (7) mounting a disc.

Detailed Description

In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following embodiments and accompanying drawings.

Referring to fig. 1 to 4, a glass bottle sorting device includes a controller, a feeding conveyer belt 1, a discharging conveyer belt 2, a vision component 3 for identifying the glass bottles by camera shooting and a manipulator 4 for transferring the glass bottles on the feeding conveyer belt 1 to the discharging conveyer belt 2, wherein the feeding conveyer belt 1 is provided with an encoder for converting the position information of the glass bottles on the feeding conveyer belt 1 into digital pulse signals, and the encoder, the manipulator 4 and the vision component 3 are all connected with the controller; pan feeding conveyer belt 1 and 2 intervals of ejection of compact conveyer belt set up, are equipped with defective products between pan feeding conveyer belt 1 and the ejection of compact conveyer belt 2 and retrieve conveyer belt 5, and the discharge end of pan feeding conveyer belt 1 sets up in the top of the pan feeding end of defective products recovery conveyer belt 5. The glass bottle picking and placing machine is high in automation degree and efficiency, glass bottles are conveyed to the lower side of a vision component 3 through a feeding conveying belt 1, camera shooting identification is carried out through the vision component 3, whether the glass bottles are good or defective is identified, identification information is sent to a controller, the glass bottle shifting is converted into a digital pulse model through an encoder and sent to the controller, the controller is converted into the position coordinate of the good glass bottles and sent to a manipulator 4, the manipulator 4 extracts the good glass bottles according to the position coordinate of the good glass bottles and transfers the good glass bottles to a discharging conveying belt 2 for array placing, manual arrangement and placing are not needed, and time and labor are saved; the defective glass bottles fall to the feeding end of the defective recovery conveyer belt 5 through the discharging end of the feeding conveyer belt 1 for classification. The controller can be a computer or a PLC, etc.

In the present embodiment, as shown in fig. 1, the glass bottle sorting apparatus further includes a machine body 6, the robot 4 is mounted on the top of the machine body 6, and the vision assembly 3 is slidably connected to the machine body 6. The body 6 protects the vision module 3 and the manipulator 4. The vision component 3 and the machine body 6 are connected in a sliding manner, so that the vision component 3 can move according to different glass bottles on the feeding conveyer belt 1.

As shown in fig. 2 and 3, in the present embodiment, the number of the robot 4 and the vision assembly 3 is two. The efficiency of letter sorting glass bottle can be improved to this setting. Specifically, the number of the discharge conveyor belts 2 is two.

As shown in fig. 3, in this embodiment, the vision assembly 3 includes a support 7, a vertical slide rail 8, a vertical slider 9, and a first driving member 10 for driving the vertical slider 9 to be slidably connected to the vertical slide rail 8, an output end of the first driving member 10 is connected to the vertical slider 9, the support 7 is provided with a camera 11 and a lighting lamp, and the first driving member 10, the camera 11 and the lighting lamp are all electrically connected to the controller. Specifically, through the vertical slider 9 of first driving piece 10 drive slip from top to bottom at vertical slide rail 8 to let support 7 realize the lift action, control camera 11 draws close or draws far away the glass bottle and make a video recording the discernment, set up the effect that the light filling was played to the light of lighting, let make a video recording more clear, improve the discernment effect.

As shown in fig. 3, in this embodiment, the vision assembly 3 further includes a transverse sliding block 13, the machine body 6 is provided with a transverse sliding rail 12 and a second driving element 14 for driving the transverse sliding block 13 to slide on the transverse sliding rail 12, an output end of the second driving element 14 is connected to the transverse sliding block 13, the second driving element 14 is electrically connected to the controller, and the transverse sliding block 13 is connected to the vertical sliding rail 8. Specifically, the second driving part 14 drives the transverse sliding block 13 to slide left and right on the transverse sliding rail 12, so that the vision assembly 3 can move transversely, and the vision assembly 3 can be moved to the positions of different glass bottles of the feeding conveyor belt 1 one by one.

In this embodiment, as shown in fig. 3, the bottom of the frame 7 is provided with a ring frame 15 for fitting around the glass bottle. The arrangement of the vertical sliding block 9, the vertical sliding rail 8, the bracket 7 and the first driving piece 10 can enable the annular frame 15 to synchronously descend to the periphery of the glass bottles, and the temporary positioning effect on the glass bottles during conveying is achieved

As shown in fig. 4, in the present embodiment, the manipulator 4 includes a clamping jaw 16, a first rotating arm 17, a second rotating arm 18, a third rotating arm 19, a mounting plate 23, a third driving member 20 for driving the first rotating arm 17 to rotate, a fourth driving member 21 for driving the second rotating arm 18 to rotate, and a fifth driving member 22 for driving the third rotating arm 19 to rotate, the mounting plate 23 is connected to the top of the machine body 6, the third driving member 20, the fourth driving member 21, and the fifth driving member 22 are all mounted on the mounting plate 23, an output end of the third driving member 20 is connected to the bottle sucker through the first rotating arm 17, an output end of the fourth driving member 21 is connected to the bottle sucker through the second rotating arm 18, and an output end of the fifth driving member 22 is connected to the bottle sucker through the third driving arm. The arrangement can lead the clamping jaw 16 to realize multi-angle swinging action, and improve the flexibility of grabbing the glass bottle by the mechanical arm 4. In particular, the jaws 16 are pneumatic jaws 16. The arrangement can improve the stability of transferring the extracted glass bottles. The loss caused by falling in the transferring process is avoided.

Although the present invention has been described with reference to the above preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.