阅读说明：本技术 一种光伏组件划片串焊一体机的校正结构及其使用方法 (Correcting structure of photovoltaic module scribing and series welding all-in-one machine and using method thereof ) 是由 刘青 刘晓研 于 2021-06-11 设计创作，主要内容包括：本发明公开了一种光伏组件划片串焊一体机的校正结构及其使用方法,涉及光伏组件技术领域,为解决现有提出现有串焊一体机使用时无法对光伏组件位置校正,使得在光伏组件的加工过程中易出现由于位置不正而导致的损坏的问题。所述校正台前端设置有托台,所述校正台前端开设有对称的第一滑槽,两个所述第一滑槽与托台滑动连接,所述校正台内设置有传送带,所述校正台为U字型,所述校正台内壁两侧开设有对称的第一凹槽,两个所述第一凹槽内均设置有夹板,两个所述夹板与第一凹槽活动连接,所述校正台内壁两侧均开设有四个等距分布的第二凹槽,若干个所述第二凹槽内均设置有海绵套,所述校正台后端设置有送件台,所述校正台后端开设有第二滑槽。(The invention discloses a correction structure of a photovoltaic module scribing and series welding all-in-one machine and a use method thereof, relates to the technical field of photovoltaic modules, and aims to solve the problem that the position of a photovoltaic module cannot be corrected when the existing series welding all-in-one machine is used, so that the photovoltaic module is easy to damage due to incorrect position in the processing process of the photovoltaic module. The utility model discloses a correcting table, including correcting table, first recess, two, splint and first recess swing joint, correcting table inner wall both sides all are provided with the sponge cover, correcting table front end is provided with the saddle, the first spout of symmetry is seted up to correcting table front end, two first spout and saddle sliding connection, be provided with the conveyer belt in the correcting table, the correcting table is the U style of calligraphy, the first recess of symmetry is seted up to correcting table inner wall both sides, two all be provided with splint, two in the first recess splint and first recess swing joint, correcting table inner wall both sides all set up the second recess that four equidistance distribute, a plurality of all be provided with the sponge cover in the second recess, correcting table rear end is provided with and send a platform, the second spout has been seted up to correcting table rear end.)

1. The utility model provides a structure of rectifying of photovoltaic module scribing stringer all-in-one, includes correction station (1), its characterized in that: the correcting table is characterized in that a supporting table (2) is arranged at the front end of the correcting table (1), symmetrical first sliding grooves (3) are formed in the front end of the correcting table (1), the two first sliding grooves (3) are connected with the supporting table (2) in a sliding mode, a conveying belt (4) is arranged in the correcting table (1), the correcting table (1) is U-shaped, symmetrical first grooves (5) are formed in two sides of the inner wall of the correcting table (1), clamping plates (6) are arranged in the two first grooves (5), the two clamping plates (6) are movably connected with the first grooves (5), four second grooves (7) distributed at equal intervals are formed in two sides of the inner wall of the correcting table (1), sponge sleeves (8) are arranged in the plurality of second grooves (7), a piece conveying table (9) is arranged at the rear end of the correcting table (1), and a second sliding groove (10) is formed in the rear end of the correcting table (1), the second sliding chute (10) is connected with the workpiece conveying table (9) in a sliding mode.

2. The correction structure of the photovoltaic module scribing and series welding all-in-one machine according to claim 1, characterized in that: third recess (11) have been seted up in saddle (2), third recess (11) and conveyer belt (4) swing joint, two all be provided with first lead screw (12) in first spout (3), saddle (2) rear end is provided with symmetrical second slider (13), two through first spout (3) second slider (13) and first lead screw (12) threaded connection, two first lead screw (12) upper end all is provided with first driving motor (14).

3. The correction structure of the photovoltaic module scribing and series welding all-in-one machine according to claim 1, characterized in that: two splint (6) front end all is provided with second cushion (15), two trompil (16) of symmetry, two all are seted up in second cushion (15) trompil (16) are located second cushion (15) outer end.

4. The correction structure of the photovoltaic module scribing and series welding all-in-one machine according to claim 1, characterized in that: two splint (6) rear end all is provided with spring (17) that a plurality of equidistance distributes, a plurality of spring (17) rear end is provided with symmetrical push pedal (18).

5. The correction structure of photovoltaic module scribing and series welding all-in-one machine according to claim 4, characterized in that: two the push pedal (18) rear end is provided with symmetrical fixed block (19), two fixed block (19) rear end all is provided with cylinder (20), two all be provided with detection device (21) in fixed block (19), detection device (21) front end all is provided with detecting head (22) through push pedal (18).

6. The correction structure of the photovoltaic module scribing and series welding all-in-one machine according to claim 1, characterized in that: symmetrical second rollers (23) are arranged in the conveyor belt (4), second driving motors (24) are arranged on two sides of each second roller (23), and the two second rollers (23) are movably connected with the conveyor belt (4).

7. The correction structure of the photovoltaic module scribing and series welding all-in-one machine according to claim 1, characterized in that: a plurality of both ends all are provided with bull stick (25), a plurality of about sponge cover (8) be provided with belt (26) of symmetry between bull stick (25), two belt (26) are located bull stick (25) below, two bull stick (25) lower extreme all is provided with third driving motor (27).

8. The correction structure of the photovoltaic module scribing and series welding all-in-one machine according to claim 1, characterized in that: symmetrical third sliding blocks (28) are arranged on two sides of the workpiece conveying table (9), symmetrical fourth driving motors (29) are arranged in the second sliding grooves (10), second screw rods (30) are arranged at the front ends of the two fourth driving motors (29), and springs are in threaded connection with the second screw rods (30) and the third sliding blocks (28).

9. The use method of the correction structure of the integrated photovoltaic module scribing and series welding machine based on any one of claims 1 to 8 is characterized by comprising the following steps:

step 1: firstly, a correcting structure is arranged at a feeding position of a series welding all-in-one machine, a photovoltaic module needing to be corrected before series welding is placed on a supporting platform (2), the photovoltaic module is conveyed into a correcting platform (1) by a conveyor belt (4) along with the upward lifting of the supporting platform (2), the conveyor belt (4) is driven by a second driving motor (24) to move inwards, in the conveying process, second cushions (15) arranged on two sides detect the size of the photovoltaic module through detecting heads (22) hidden in openings (16), and a cylinder (20) is controlled to push a detecting device (21) forwards;

step 2: when the photovoltaic module correcting device is used, the photovoltaic module is thin and easy to damage, the rear end of the clamping plate (6) is provided with the spring (17) to avoid damage to the module due to overlarge clamping force during correction, the second cushion (15) arranged at the front end of the clamping plate (6) can play a role of buffering, the safety of the photovoltaic module during correction is greatly protected, the sponge sleeve (8) arranged at the rear of the correcting table (1) can drive the rotating rod (25) to rotate under the driving of the third driving motor (27), all the sponge sleeves (8) are driven to rotate, and the problems of deviation and the like of the photovoltaic module during transportation are avoided;

and step 3: when the photovoltaic module is transported out of the correcting table (1), the workpiece conveying table (9) is rotated between the fourth driving motor (29) and the second screw rod (30) and then conveyed out of the second chute (10) through the third sliding block (28), and the photovoltaic module is conveyed to equipment of the series welding all-in-one machine through the workpiece conveying table (9).

Technical Field

The invention relates to the technical field of photovoltaic modules, in particular to a correction structure of a photovoltaic module scribing and series welding all-in-one machine and a using method thereof.

Background

The photovoltaic module comprises high-efficient crystalline silicon solar cell piece, super white cloth line toughened glass, EVA, transparent TPT backplate and aluminum alloy frame, encapsulates photovoltaic module and has avoided the battery cracked, has made things convenient for outdoor installation, and the quality of encapsulation has decided solar module's life and reliability.

Along with the photovoltaic module needs to pass through multiple processing on the road of production, wherein the stringer is one of the important step that is used for cutting apart the photovoltaic piece, but current stringer can't carry out position correction to the photovoltaic module when using for the damage that leads to because the position is just easily appeared in the course of working of photovoltaic module.

Disclosure of Invention

The invention aims to provide a correction structure of a photovoltaic module scribing and series welding all-in-one machine and a use method thereof, and aims to solve the problem that the position of a photovoltaic module cannot be corrected when the existing series welding all-in-one machine is used, so that the photovoltaic module is easy to be damaged due to incorrect position in the processing process of the photovoltaic module.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a photovoltaic module scribing series welding all-in-one rectifies structure, includes the correction station, the correction station front end is provided with the saddle, the first spout of symmetry is seted up to the correction station front end, two first spout and saddle sliding connection, be provided with the conveyer belt in the correction station, the correction station is the U style of calligraphy, the first recess of symmetry is seted up to correction station inner wall both sides, two all be provided with splint, two in the first recess splint and first recess swing joint, the second recess that four equidistance distribute, a plurality of are all seted up to correction station inner wall both sides all be provided with the sponge cover in the second recess, correction station rear end is provided with and send a platform, the second spout has been seted up to correction station rear end, the second spout with send a platform sliding connection.

Preferably, a third groove is formed in the tray table, the third groove is movably connected with the conveyor belt, two first screw rods are arranged in the first sliding grooves, symmetrical second sliding blocks are arranged at the rear end of the tray table through the first sliding grooves, the two second sliding blocks are in threaded connection with the first screw rods, and a first driving motor is arranged at the upper ends of the two first screw rods.

Preferably, two the splint front end all is provided with the second cushion, two the trompil of symmetry is all seted up in the second cushion, two the trompil is located the second cushion outer end.

Preferably, two the splint rear end all is provided with the spring that a plurality of equidistance distributes, a plurality of the spring rear end is provided with the push pedal of symmetry.

Preferably, two the push pedal rear end is provided with the fixed block of symmetry, two the fixed block rear end all is provided with the cylinder, two all be provided with detecting device in the fixed block, the detecting device front end all is provided with the detecting head through the push pedal.

Preferably, symmetrical second rollers are arranged in the conveyor belt, second driving motors are arranged on two sides of the second rollers, and the second rollers are movably connected with the conveyor belt.

Preferably, a plurality of both ends all are provided with the bull stick about the sponge cover, a plurality of be provided with the belt of symmetry between the bull stick, two the belt is located the bull stick below, two the bull stick lower extreme all is provided with third driving motor.

Preferably, symmetrical third sliding blocks are arranged on two sides of the workpiece conveying table, symmetrical fourth driving motors are arranged in the second sliding grooves, second screw rods are arranged at the front ends of the two fourth driving motors, and springs are in threaded connection with the second screw rods and the third sliding blocks.

A use method of a correction structure of a photovoltaic module scribing and series welding all-in-one machine comprises the following steps:

step 1: firstly, a correcting structure is arranged at a feeding position of the series welding all-in-one machine, a photovoltaic module needing to be corrected before series welding is placed on a supporting table, the photovoltaic module is conveyed into the correcting table by a conveyor belt along with the upward lifting of the supporting table, the conveyor belt is driven by a second driving motor to move inwards, in the conveying process, second cushions arranged on two sides detect the size of the photovoltaic module through detecting heads hidden in an opening, and a cylinder is controlled to push a detecting device forwards;

step 2: when the photovoltaic module correcting device is used, the photovoltaic module is thin and easy to damage, so that the damage to the photovoltaic module caused by overlarge clamping force can be avoided when the correction is carried out due to the arrangement of the spring at the rear end of the clamping plate, the second cushion arranged at the front end of the clamping plate can play a role in buffering, the safety of the photovoltaic module during the correction is greatly protected, the sponge sleeve arranged at the rear part of the correcting table can drive the rotating rod to rotate under the driving of the third driving motor, all the sponge sleeves are driven to rotate, and the problems of deviation and the like of the photovoltaic module in the transportation process are avoided;

and step 3: when the photovoltaic module is transported out of the correcting table, the piece conveying table conveys the photovoltaic module out of the second chute through the third sliding block after rotating between the fourth driving motor and the second screw rod, and the photovoltaic module is conveyed to the equipment of the series welding all-in-one machine through the piece conveying table.

Compared with the prior art, the invention has the beneficial effects that:

1. this photovoltaic module scribing series welding all-in-one's correction structure can hold up the photovoltaic module that needs the correction and deliver to the conveyer belt through the saddle that sets up at the saddle front end, and the splint that set up in the both sides of correction station can be rectified photovoltaic module, and the sponge cover that sets up can avoid photovoltaic module to transport the aversion position and play the safeguard action, and the platform of sending that sets up can transport the photovoltaic module after rectifying to the series welding all-in-one on.

2. This correction structure of photovoltaic module scribing series welding all-in-one can reduce the damage to photovoltaic module greatly when operating through setting up the second cushion at two splint front ends, can accomplish the correction operation simultaneously in the effect that plays the protection to the spring that sets up at two splint rear ends can play the effect of a buffering when proofreading, increases the protectiveness to photovoltaic module.

3. This correction structure of photovoltaic module scribing series welding all-in-one, through the bull stick that sets up at both ends about the sponge cover, can rotate under third driving motor's rotation effect and accomplish the operation of supplementary transport photovoltaic module, the belt that sets up can play driven effect, can send out the second spout under second lead screw and fourth driving motor's effect at the third slider that send a platform both sides to set up, send photovoltaic module to the series welding all-in-one by sending a platform.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic cross-sectional view of the present invention;

FIG. 3 is a schematic view of the structure of FIG. 2 taken along the line A-A;

FIG. 4 is a schematic view of the backside structure of the present invention;

FIG. 5 is a schematic view of the structure of FIG. 3 in the direction B-B according to the present invention.

In the figure: 1. a correction table; 2. a saddle; 3. a first chute; 4. a conveyor belt; 5. a first groove; 6. a splint; 7. a second groove; 8. a sponge sleeve; 9. a workpiece conveying table; 10. a second chute; 11. a third groove; 12. a first lead screw; 13. a second slider; 14. a first drive motor; 15. a second cushion; 16. opening a hole; 17. a spring; 18. pushing the plate; 19. a fixed block; 20. a cylinder; 21. a detection device; 22. a probe head; 23. a second roller; 24. a second drive motor; 25. a rotating rod; 26. a belt; 27. a third drive motor; 28. a third slider; 29. a fourth drive motor; 30. and a second screw rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-5, an embodiment of the present invention is shown: the utility model provides a structure of rectifying of photovoltaic module scribing series welding all-in-one, including correction table 1, 1 front end of correction table is provided with saddle 2, the first spout 3 of symmetry is seted up to 1 front end of correction table, two first spouts 3 and 2 sliding connection of saddle, be provided with conveyer belt 4 in the correction table 1, correction table 1 is the U style of calligraphy, the first recess 5 of symmetry is seted up to 1 inner wall both sides of correction table, all be provided with splint 6 in two first recesses 5, two splint 6 and first recess 5 swing joint, the second recess 7 that four equidistance distribute is all seted up to 1 inner wall both sides of correction table, all be provided with sponge cover 8 in a plurality of second recess 7, 1 rear end of correction table is provided with and send a platform 9, second spout 10 has been seted up to 1 rear end of correction table, second spout 10 with send a platform 9 sliding connection.

Further, a third groove 11 is formed in the tray table 2, the third groove 11 is movably connected with the conveyor belt 4, first screw rods 12 are arranged in the two first sliding grooves 3, symmetrical second sliding blocks 13 are arranged at the rear end of the tray table 2 through the first sliding grooves 3, the two second sliding blocks 13 are in threaded connection with the first screw rods 12, first driving motors 14 are arranged at the upper ends of the two first screw rods 12, the photovoltaic modules needing to be corrected can be supported and conveyed to the conveyor belt 4 through the tray table 2 arranged at the front end of the correction table 1, the clamping plates 6 arranged on two sides in the correction table 1 can correct the photovoltaic modules, the sponge sleeves 8 arranged can prevent the photovoltaic modules from being displaced in the transportation to play a role in guarantee, and the piece conveying table 9 arranged can convey the corrected photovoltaic modules to the series welding all-in-one machine.

Further, two splint 6 front ends all are provided with second cushion 15, all offer the trompil 16 of symmetry in two second cushions 15, and two trompils 16 are located 15 outer ends of second cushion, can reduce the damage to photovoltaic module greatly when operating through setting up second cushion 15 at two splint 6 front ends, play the effect of protection and can accomplish the correction simultaneously and operate.

Further, two splint 6 rear ends all are provided with the spring 17 that a plurality of equidistance distributes, and a plurality of spring 17 rear end is provided with the push pedal 18 of symmetry, can play the effect of a buffering when proofreading through the spring 17 that sets up at two splint 6 rear ends, increase the protectiveness to photovoltaic module.

Further, the rear ends of the two push plates 18 are provided with symmetrical fixed blocks 19, the rear ends of the two fixed blocks 19 are provided with cylinders 20, the two fixed blocks 19 are internally provided with detection devices 21, the front ends of the detection devices 21 are provided with detection heads 22 through the push plates 18, and after the positions of the photovoltaic modules are detected through the detection heads 22 through the holes 16 by the cylinders 20 arranged in the fixed blocks 19 at the rear ends of the push plates 18, the distance that the cylinders 20 push forwards is controlled by the detection devices 21.

Further, be provided with the second gyro wheel 23 of symmetry in the conveyer belt 4, two second gyro wheels 23 both sides all are provided with second driving motor 24, and two second gyro wheels 23 and conveyer belt 4 swing joint can drive the transportation operation through set up second gyro wheel 23 in conveyer belt 4 to drive operation is accomplished in second driving motor 24's effect.

Further, both ends all are provided with the bull stick 25 about a plurality of sponge cover 8, be provided with the belt 26 of symmetry between a plurality of bull stick 25, two belts 26 are located bull stick 25 below, two bull stick 25 lower extremes all are provided with third driving motor 27, through the bull stick 25 that sets up at both ends about sponge cover 8, can rotate under third driving motor 27's the rotation effect and accomplish supplementary transport photovoltaic module's operation, the belt 26 of setting can play driven effect.

Furthermore, symmetrical third sliding blocks 28 are arranged on two sides of the workpiece feeding table 9, symmetrical fourth driving motors 29 are arranged in the second sliding grooves 10, second lead screws 30 are arranged at the front ends of the two fourth driving motors 29, the two second lead screws 30 are in threaded connection with the third sliding blocks 28, the third sliding blocks 28 arranged on two sides of the workpiece feeding table 9 can be used for feeding the photovoltaic modules out of the second sliding grooves 10 under the action of the second lead screws 30 and the fourth driving motors 29, and the workpiece feeding table 9 is used for feeding the photovoltaic modules to the series welding all-in-one machine.

A use method of a correction structure of a photovoltaic module scribing and series welding all-in-one machine comprises the following steps:

step 1: firstly, a correcting structure is arranged at a feeding position of the series welding all-in-one machine, a photovoltaic module needing to be corrected before series welding is placed on a supporting platform 2, the photovoltaic module is conveyed into a correcting platform 1 by a conveyor belt 4 along with the upward lifting of the supporting platform 2, the conveyor belt 4 is driven by a second driving motor 24 to move inwards, in the conveying process, second soft cushions 15 arranged at two sides detect the size of the photovoltaic module through detecting heads 22 hidden in openings 16, and a cylinder 20 is controlled to push a detecting device 21 forwards;

step 2: when the photovoltaic module correcting device is used, the photovoltaic module is thin and easy to damage, so that the damage to the photovoltaic module due to overlarge clamping force can be avoided when the correction is carried out by arranging the spring 17 at the rear end of the clamping plate 6, the second cushion 15 arranged at the front end of the clamping plate 6 can play a role in buffering, the safety of the photovoltaic module during the correction is greatly protected, the sponge sleeve 8 arranged at the rear part of the correcting table 1 can drive the rotating rod 25 to rotate under the driving of the third driving motor 27 to drive all the sponge sleeves 8 to rotate, and the problems of deviation and the like of the photovoltaic module in the transportation process are avoided;

and step 3: when the photovoltaic module is transported out of the correction table 1, the workpiece conveying table 9 is rotated between the fourth driving motor 29 and the second screw rod 30 and then conveyed out of the second chute 10 through the third slide block 28, and the photovoltaic module is conveyed to the equipment of the series welding all-in-one machine through the workpiece conveying table 9.

The working principle is as follows: when the device is used, firstly, the correcting structure is arranged at a feeding position of the series welding all-in-one machine, a photovoltaic assembly needing to be corrected before series welding is placed on the tray table 2, along with the upward lifting of the tray table 2, the photovoltaic assembly is conveyed into the correcting table 1 by the conveyor belt 4, the conveyor belt 4 is driven by the second driving motor 24 to move inwards, in the conveying process, the second cushions 15 arranged at two sides detect the size of the photovoltaic assembly through the detecting heads 22 hidden in the open holes 16, and the cylinder 20 is controlled to push the detecting device 21 forwards, when the device is used, the photovoltaic assembly is easy to damage due to the fact that the thickness of the photovoltaic assembly is thin, therefore, the spring 17 arranged at the rear end of the clamping plate 6 can avoid damage to the assembly due to overlarge clamping force during correction, the second cushion 15 arranged at the front end of the clamping plate 6 can play a role of buffering, the safety of the photovoltaic assembly during correction is greatly protected, and the sponge sleeve 8 arranged at the rear part of the correcting table 1 is close to the rear part, can drive the bull stick 25 and rotate under the drive of third driving motor 27, drive all sponge cover 8 rotatory, for the in-process of transportation avoids photovoltaic module skew scheduling problem, when photovoltaic module transports out correction platform 1, send a platform 9 to pass through and send it out second spout 10 through third slider 28 after rotating between fourth driving motor 29 and the second lead screw 30 this moment, by send a platform 9 to send photovoltaic module to the equipment of stringer all-in-one on can.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.