阅读说明：本技术 自动理条机及使用方法 (Automatic carding machine and using method ) 是由 朱军镛 张林林 熊国祥 史江峰 于 2020-07-02 设计创作，主要内容包括：本发明提供了自动理条机及使用方法,所述理条机架结构上安装有用于驱动理条机槽盒往复运动的曲柄连杆机构相连,所述曲柄连杆机构与用于驱动其转动的多级带传动机构相连；所述理条机架结构的顶部通过轨道支撑结构滚动支撑有匀茶小车装置,所述匀茶小车装置设置在理条机槽盒的正上方；所述理条机架结构的侧面设置有用于上茶的上料装置,所述上料装置的下料口与匀茶小车装置相对接。此理条机能够用于茶叶加工过程中的自动理条工艺,采用自动上料装置实现茶叶的自动上料,再通过匀茶装置实现茶叶的均匀摊铺,使其均匀落在理条机的槽盒内部,待其理条完成之后,通过排料装置,实现其自动排料。(The invention provides an automatic carding machine and a using method thereof, wherein a carding machine frame structure is provided with a crank connecting rod mechanism which is used for driving a carding machine groove box to reciprocate and is connected with a multi-stage belt transmission mechanism which is used for driving the carding machine groove box to rotate; the top of the carding machine frame structure is supported with a tea homogenizing trolley device in a rolling way through a rail supporting structure, and the tea homogenizing trolley device is arranged right above the carding machine groove box; the side of the carding machine frame structure is provided with a feeding device for feeding tea, and a feed opening of the feeding device is butted with the tea homogenizing trolley device. This reason strip machine can be used for the automatic reason strip technology in the tealeaves course of working, adopts automatic feeding device to realize the automatic feeding of tealeaves, and even the paving of tealeaves is realized to even tea device of rethread, makes it evenly fall inside the groove box of reason strip machine, treats that it arranges the strip after accomplishing, through discharge device, realizes its automatic row material.)

1. Automatic strip tidying machine, its characterized in that: the carding machine comprises a carding machine frame structure (4), wherein a crank connecting rod mechanism (6) for driving a carding machine groove box (404) to do reciprocating motion is arranged on the carding machine frame structure (4) and connected with the crank connecting rod mechanism (6), and the crank connecting rod mechanism (6) is connected with a multi-stage belt transmission mechanism (7) for driving the carding machine groove box to rotate; the top of the carding machine frame structure (4) is supported with a tea homogenizing trolley device (2) in a rolling way through a track supporting structure (3), and the tea homogenizing trolley device (2) is arranged right above the carding machine groove box (404); the tea leaf tidying machine is characterized in that a feeding device (1) for feeding tea is arranged on the side face of the strip tidying rack structure (4), a discharging opening of the feeding device (1) is in butt joint with the tea homogenizing trolley device (2), and a tea conveying device (5) is arranged on the other side face of the strip tidying rack structure (4) and located at a discharging opening of the strip tidying rack box (404).

2. The automatic carding machine of claim 1, wherein: the feeding device (1) comprises an inclined conveying rack (103), an inclined conveyor (102) is supported and mounted at the top of the inclined conveying rack (103), pressure sensors (101) are mounted at the bottoms of the inclined conveyor (102) and the inclined conveying rack (103), and a discharging hopper (104) is arranged at the tail end of the top of the inclined conveyor (102).

3. The automatic carding machine of claim 1, wherein: the track supporting structure (3) comprises a track support (303), a track cross beam (302) is supported on the top of the track support (303) in parallel, and a triangular track (301) is supported on the top of the track cross beam (302).

4. The automatic carding machine of claim 1, wherein: the tea homogenizing trolley device (2) comprises a trolley frame (206), two groups of bearing seats (205) which are arranged in parallel are symmetrically arranged on two sides of the trolley frame (206), a driving shaft (213) and a driven shaft (209) are respectively supported and installed between the two pairs of bearing seats (205), a driving roller (201) is fixedly installed in the middle of the driving shaft (213), a driven roller (202) is fixedly installed in the middle of the driven shaft (209), and a conveying belt (203) is installed between the driving roller (201) and the driven roller (202) in a matched mode; one end of the driving shaft (213) is connected with an output shaft of a speed reducing motor (207) for driving the driving shaft to rotate; and riding wheels (208) matched with the track supporting structure (3) are arranged on the driving shaft (213) and the driven shaft (209).

5. The automatic carding machine of claim 4, wherein: auxiliary plates (204) are symmetrically arranged on the trolley frame (206) and positioned on two sides of the conveying belt (203).

6. The automatic carding machine of claim 4, wherein: a first travel switch (211) and a second travel switch (210) are arranged on the inner side wall of a track beam (302) of the track supporting structure (3), and the first travel switch (211) and the second travel switch (210) are matched with a travel switch contact (212) fixed on a trolley frame (206).

7. The automatic carding machine of claim 1, wherein: reason strip rack construction (4) are including reason strip frame (401), reciprocal slide (406) are installed through sliding fit to the top of reason strip frame (401), one side of reciprocal slide (406) is articulated through articulated plate (403) to have reason strip groove box (405) that can overturn, the tea outlet of reason strip groove box (405) is fixed with smooth tea board (402) that are used for the unloading, be provided with hot-blast main (404) that are used for giving reason strip groove box (405) air feed on articulated plate (403).

8. The automatic carding machine of claim 1, wherein: the crank connecting rod mechanism (6) comprises a crank belt wheel (603) fixed at the end of the second main shaft (605), the side wall of the crank belt wheel (603) is hinged with a connecting rod (602) through an eccentric pin shaft (604), the other end of the connecting rod (602) is hinged on a connecting rod hinge seat (601), the connecting rod hinge seat (601) is fixed on the side wall of a reciprocating slide seat (406) of the strip tidying rack structure (4), and the second main shaft (605) is supported and installed on the upper layer of the strip tidying rack structure (4) through a second bearing seat (704); the other end of the second main shaft (605) is connected with a multi-stage belt transmission mechanism (7) and transmits power.

9. The automatic carding machine of claim 1, wherein: the multistage belt transmission mechanism (7) comprises a first driven belt wheel (705) arranged on a second main shaft (605), the first driven belt wheel (705) is in meshing transmission with a second driven belt wheel (703) through a belt, the second driven belt wheel (703) is arranged on a first main shaft (706), the first main shaft (706) is supported and arranged on a bearing seat bottom plate (702) through a first bearing seat (707), the bearing seat bottom plate (702) is fixedly arranged on the strip tidying rack structure (4), and a third driven belt wheel (701) is arranged on the first main shaft (706); the third driven belt wheel (701) is in meshing transmission with the driving belt wheel through a belt, the driving belt wheel is installed on an output shaft of a motor, and the motor is fixedly installed on the strip tidying rack structure (4);

send tea device (5) including sending tea frame (501), send the top support of tea frame (501) to install horizontal conveyer (502), the inside of horizontal conveyer (502) is provided with horizontal transfer belt (503), horizontal transfer belt (503) cooperate with smooth tea board (402) of reason rack construction (4).

10. A method of using the automatic bar trimmer according to any one of claims 1-9, characterized by comprising the steps of:

the method comprises the following steps: continuously adding tea leaves to be tidyed into an inclined conveyor (102) of a feeding device (1), conveying the tea leaves to a discharging hopper (104) through the inclined conveyor (102), and automatically dropping the tea leaves into a tea homogenizing trolley device (2); after the inclined conveyor (102) is added with the specified weight, the pressure sensor (101) transmits a signal to the main controller through a signal line, the main controller controls the inclined conveyor and the tea homogenizing trolley device (2) to operate for a certain time, tea leaves in the conveyor and the tea homogenizing trolley device (2) are all thrown into the groove box of the tea carding machine, and the inclined conveyor is stopped to throw the tea leaves during the period, so that the weight of the tea leaves in carding each time is equal;

step two: starting a tea homogenizing trolley device (2), driving a driving shaft (213) through a speed reducing motor (207), driving the driving shaft (213) through the speed reducing motor (207), driving a driving roller (201) through the driving shaft (213), further driving a conveying belt (203) through the driving roller (201), uniformly conveying tea leaves through the conveying belt (203), then uniformly falling into a tea carding machine groove box (405) of a tea carding machine frame structure (4), driving a riding wheel (208) through the driving shaft (213), driving a whole trolley frame (206) to move along a rail supporting structure (3) through the matching between the riding wheel (208) and the rail supporting structure (3), then throwing the tea leaves to the top of the rail supporting structure (3), and throwing the tea leaves into the tea carding machine groove box (405) through the rotation of the conveying belt (203);

step three: starting the strip tidying machine, driving a third driven belt wheel (701) through a motor, driving a second driven belt wheel (703) through the third driven belt wheel (701), driving a first driven belt wheel (705) through the second driven belt wheel (703), driving a second main shaft (605) through the first driven belt wheel (705), and driving a crank belt wheel (603) through the second main shaft (605);

step four: further, the crank connecting rod mechanism is driven through a crank belt wheel (603); the reciprocating slide seat (406) is driven to reciprocate along the carding rack structure (4) through the crank connecting rod mechanism, carding is realized through the carding machine groove box (405), and after carding is finished, tea leaves in the tea carding machine groove box are discharged through the carding machine groove box (405) by turning over the carding machine groove box (405);

step five: the tea leaves are buffered and fed through the tea sliding plate (402), conveyed to the tea conveying device (5), and conveyed to the next procedure through the tea conveying device (5).

Technical Field

The invention belongs to the technical field of tea processing, and particularly relates to an automatic tea carding machine and a using method thereof.

Background

In tea processing process, need use the reason strip machine to carry out reason strip plastic to tealeaves, current reason strip machine is mostly semi-automatic reason strip machine, in the use, needs the manual material loading that carries on tealeaves, in order to guarantee reason strip effect moreover, at the material loading in-process, needs to guarantee the even stand of tealeaves and spreads out, foretell operation process, operation personnel's working strength is high, and work efficiency is low, can't guarantee the effect of reason strip moreover.

Disclosure of Invention

The automatic tea carding machine can be used for an automatic tea carding process in a tea processing process, automatic feeding of tea is achieved through an automatic feeding device, tea is uniformly spread through a tea homogenizing device and uniformly falls into a groove box of the carding machine, and automatic discharging is achieved through a discharging device after carding is completed.

In order to achieve the technical features, the invention is realized as follows: the automatic carding machine comprises a carding machine frame structure, wherein a crank connecting rod mechanism for driving a carding machine groove box to reciprocate is arranged on the carding machine frame structure and connected with the carding machine groove box, and the crank connecting rod mechanism is connected with a multi-stage belt transmission mechanism for driving the carding machine groove box to rotate; the top of the carding machine frame structure is supported with a tea homogenizing trolley device in a rolling way through a rail supporting structure, and the tea homogenizing trolley device is arranged right above the carding machine groove box; the tea carding machine is characterized in that a feeding device for feeding tea is arranged on one side face of the carding machine frame structure, a discharging opening of the feeding device is in butt joint with the tea homogenizing trolley device, and a tea conveying device is arranged on the other side face of the carding machine frame structure and located at a discharging opening of the carding machine groove box.

The feeding device comprises an inclined conveying rack, an inclined conveyor is mounted at the top of the inclined conveying rack in a supporting mode, pressure sensors are mounted at the bottoms of the inclined conveyor and the inclined conveying rack, and a discharging hopper is arranged at the tail end of the top of the inclined conveyor.

The track supporting structure comprises a track support, a track cross beam is supported at the top of the track support in parallel, and a triangular track is supported at the top of the track cross beam.

The tea homogenizing trolley device comprises a trolley frame, two groups of bearing seats which are arranged in parallel are symmetrically arranged on two sides of the trolley frame, a driving shaft and a driven shaft are respectively supported and mounted between the two pairs of bearing seats, a driving roller is fixedly mounted in the middle of the driving shaft, a driven roller is fixedly mounted in the middle of the driven shaft, and a conveying belt is mounted between the driving roller and the driven roller in a matched manner; one end of the driving shaft is connected with an output shaft of a speed reducing motor for driving the driving shaft to rotate; and riding wheels matched with the track supporting structure are installed on the driving shaft and the driven shaft.

And auxiliary plates are symmetrically arranged on the trolley frame and positioned on two sides of the conveying belt.

A first travel switch and a second travel switch are arranged on the inner side wall of a track beam of the track supporting structure and are matched with travel switch contacts fixed on a trolley frame.

The tea carding machine frame structure comprises a carding machine frame, a reciprocating slide seat is installed at the top of the carding machine frame through sliding fit, one side of the reciprocating slide seat is hinged with a carding machine groove box capable of overturning through a hinged plate, a tea outlet of the carding machine groove box is fixed with a tea sliding plate used for blanking, and a hot air pipe used for supplying air to the carding machine groove box is arranged on the hinged plate.

The crank connecting rod mechanism comprises a crank belt wheel fixed at the end of the second main shaft, a connecting rod is hinged to the side wall of the crank belt wheel through an eccentric pin shaft, the other end of the connecting rod is hinged to a connecting rod hinge seat, the connecting rod hinge seat is fixed on the side wall of a reciprocating sliding seat of the carding rack structure, and the second main shaft is supported and installed on the upper layer of the carding rack structure through a second bearing seat; the other end of the second main shaft is connected with the multi-stage belt transmission mechanism and transmits power.

The multistage belt transmission mechanism comprises a first driven belt wheel arranged on a second main shaft, the first driven belt wheel is in meshing transmission with a second driven belt wheel through a belt, the second driven belt wheel is arranged on the first main shaft, the first main shaft is supported and arranged on a bearing seat bottom plate through a first bearing seat, the bearing seat bottom plate is fixedly arranged on a strip tidying rack structure, and a third driven belt wheel is arranged on the first main shaft; the third driven belt wheel is in meshing transmission with the driving belt wheel through a belt, the driving belt wheel is installed on an output shaft of the motor, and the motor is fixedly installed on the strip tidying rack structure.

Send the tea device including sending the tea frame, send the top support of tea frame to install horizontal conveyor, horizontal conveyor's inside is provided with horizontal conveyer belt, horizontal conveyer belt cooperates with reason rack construction's swift current tea board.

The use method of the automatic tea carding machine comprises the following steps:

the method comprises the following steps: continuously adding tea leaves to be subjected to carding to an inclined conveyor of a feeding device, conveying the tea leaves to a discharging hopper through the inclined conveyor, and automatically dropping the tea leaves to a tea homogenizing trolley device; after the specified weight is added to the inclined conveyor, the pressure sensor transmits a signal to the main controller through a signal wire, the main controller controls the inclined conveyor and the tea homogenizing trolley device to operate for a certain time, the condition that tea leaves in the conveyor and the tea homogenizing trolley device are all put into a tea carding machine groove box is ensured, and the tea leaves put into the inclined conveyor is stopped during the period, so that the weight of the tea leaves in carding each time is ensured to be equal;

step two: starting the tea homogenizing trolley device, driving the driving shaft through the speed reducing motor, driving the driving roller through the driving shaft, further driving the conveying belt through the driving roller, uniformly conveying the tea leaves through the conveying belt, and then uniformly dropping the tea leaves into the tea carding machine groove box of the tea carding machine frame structure;

step three: starting the carding machine, driving a third driven belt wheel through a motor, driving a second driven belt wheel through the third driven belt wheel, driving a first driven belt wheel through the second driven belt wheel, driving a second main shaft through the first driven belt wheel, and driving a crank belt wheel through the second main shaft;

step four: the crank connecting rod mechanism is driven by the crank belt wheel; the reciprocating slide seat is driven to reciprocate along the carding rack structure through the crank-link mechanism, carding is realized through the carding machine groove box, and after carding is finished, tea leaves in the carding machine groove box are discharged through the carding machine groove box by turning over the carding machine groove box;

step five: realize the buffering unloading with tealeaves through smooth tea board, carry it to send the tea device, carry the next process with the tealeaves that the reason strip was accomplished through sending the tea device.

The invention has the following beneficial effects:

1. this reason strip machine can be used for the automatic reason strip technology in the tealeaves course of working, adopts automatic feeding device to realize the automatic feeding of tealeaves, and even the paving of tealeaves is realized to even tea device of rethread, makes it evenly fall inside the groove box of reason strip machine, treats that it arranges the strip after accomplishing, through discharge device, realizes its automatic row material.

2. The automatic tea leaf feeding device can be used for automatically feeding tea leaves.

3. The track supporting structure is used for supporting the whole tea homogenizing trolley device, and ensures that the trolley can cover the whole carding rack structure.

4. Through foretell even tea dolly device can be with even tiling of tealeaves on the carding machine groove box of carding machine frame structure.

5. The crank connecting rod mechanism can be used for driving the carding machine groove box to reciprocate, and carding is further realized.

6. The multi-stage belt transmission mechanism can transmit power to the crank link mechanism.

Drawings

The invention is further illustrated by the following figures and examples.

FIG. 1 is a first perspective three-dimensional view of the present invention.

FIG. 2 is a second perspective three-dimensional view of the present invention.

FIG. 3 is a third perspective three-dimensional view of the present invention.

FIG. 4 is a fourth perspective three-dimensional view of the present invention.

Fig. 5 is a three-dimensional view of the carding machine of the invention.

Fig. 6 is a side view of the carding machine of the invention.

FIG. 7 is a front view of the tea homogenizing trolley device of the present invention.

FIG. 8 is a top view of the tea homogenizing trolley apparatus of the present invention.

FIG. 9 is a left side view of the tea homogenizing trolley device of the present invention.

Fig. 10 is a three-dimensional view of the tea homogenizing trolley device of the invention.

FIG. 11 is a front sectional view of the tea homogenizing trolley device of the present invention.

In the figure: the tea carding machine comprises a feeding device 1, a tea homogenizing trolley device 2, a track supporting structure 3, a carding rack structure 4, a tea conveying device 5, a crank-link mechanism 6 and a multi-stage belt transmission mechanism 7;

a pressure sensor 101, an inclined conveyor 102, an inclined conveyor frame 103 and a discharging hopper 104;

the device comprises a driving roller 201, a driven roller 202, a conveying belt 203, a subplate 204, a bearing seat 205, a trolley frame 206, a speed reducing motor 207, a riding wheel 208, a driven shaft 209, a second travel switch 210, a first travel switch 211, a travel switch contact 212 and a driving shaft 213;

a carding machine frame 401, a tea sliding plate 402, a hinge plate 403, a hot air pipe 404, a carding machine groove box 405 and a reciprocating slide seat 406;

a connecting rod hinge seat 601, a connecting rod 602, a crank pulley 603, an eccentric pin 604 and a second main shaft 605;

a third driven pulley 701, a bearing housing bottom plate 702, a second driven pulley 703, a second bearing housing 704, a first driven pulley 705, a first main shaft 706, and a first bearing housing 707.

Detailed Description

Embodiments of the present invention will be further described with reference to the accompanying drawings.