阅读说明：本技术 一种内绕线筒铸件生产装置及工艺 (Production device and process for inner bobbin casting ) 是由 黄叙平 黄黎娜 孟鲁 于 2020-06-17 设计创作，主要内容包括：本发明公开了一种内绕线筒铸件生产装置及工艺,属于绕线筒技术领域,一种内绕线筒铸件生产装置,包括绕线筒和打磨机构,绕线筒包括筒体、中孔、连接槽、卡槽、定位槽,筒体的中部开设有中孔,中孔的底端开设有连接槽,连接槽的两侧均开设有卡槽,筒体的底端外壁上开设有两个定位槽,打磨机构包括装置底座、中杆、套杆、支撑板、把手、调节筒、联动块、联动杆、滑杆、滑块、连接杆、卡块、定位杆、驱动电机、主动齿轮、从动齿轮、支撑杆、条形磁铁、打磨块、弧形支杆等。可以实现绕线筒便于进行固定,打磨机构能对绕线筒进行自动打磨,提高了绕线筒的生产效率,节省了人力成本,且操作简单,使用方便,适合进行推广。(The invention discloses a production device and a production process for an inner bobbin casting, which belong to the technical field of bobbins and comprise a bobbin and a polishing mechanism, wherein the bobbin comprises a barrel body, a middle hole, connecting grooves, clamping grooves and positioning grooves, the middle part of the barrel body is provided with the middle hole, the bottom end of the middle hole is provided with the connecting grooves, the two sides of the connecting grooves are provided with the clamping grooves, the outer wall of the bottom end of the barrel body is provided with two positioning grooves, and the polishing mechanism comprises a device base, a middle rod, a sleeve rod, a supporting plate, a handle, an adjusting barrel, a linkage block, a linkage rod, a sliding block, a connecting rod, a clamping block, a positioning rod, a driving motor, a driving gear, a driven gear, a supporting rod. Can realize that the bobbin is convenient for fix, grinding machanism can carry out the automation to the bobbin and polish, has improved the production efficiency of bobbin, has saved the human cost, and easy operation, and convenient to use is fit for promoting.)

1. The utility model provides an interior bobbin foundry goods apparatus for producing, includes bobbin (1) and grinding machanism, its characterized in that: bobbin (1) includes barrel (101), mesopore (102), connecting groove (103), draw-in groove (104), constant head tank (105), mesopore (102) have been seted up at the middle part of barrel (101), connecting groove (103) have been seted up to the bottom of mesopore (102), draw-in groove (104) have all been seted up to the both sides of connecting groove (103), two constant head tanks (105) have been seted up on the bottom outer wall of barrel (101), grinding machanism includes device base (201), king-rod (202), loop bar (203), backup pad (204), handle (205), adjusts a section of thick bamboo (206), linkage block (207), gangbar (208), slide bar (209), slider (210), connecting rod (211), fixture block (212), locating lever (213), driving motor (214), driving gear (215), driven gear (216), bracing piece (217), bar magnet (218), The grinding device comprises a grinding block (219), an arc-shaped support rod (220), an arc-shaped connecting rod (221) and an arc-shaped groove (222), wherein a middle rod (202) is fixedly connected to the top end of a base (201), a loop rod (203) rotatably connected to the top end of the base (201) is arranged on the outer side of the middle rod (202), a supporting plate (204) is fixedly connected to the top end of the loop rod (203), an adjusting cylinder (206) is in threaded connection with the outer wall of the loop rod (203), a linkage block (207) is rotatably connected to the outer wall of the adjusting cylinder (206), two linkage rods (208) are hinged to one side of the front face of the linkage block (207), a sliding rod (209) is fixedly connected to one side of the front face of the middle rod (202), the sliding rod (209) is located above the adjusting cylinder (206), two sliding blocks (210) are slidably connected to the outer wall of the sliding rod (209), and the two, the upper side and the lower side of the sliding block (210) are both fixedly connected with a connecting rod (211), the connecting rod (211) is arranged in a C shape, one end, far away from the sliding block (210), of the connecting rod (211) is fixedly connected with a clamping block (212), both sides of the middle rod (202) are both fixedly connected with a positioning rod (213), one side of the loop rod (203) is provided with a driving motor (214) fixedly connected to the top end of the device base (201), the output end of the driving motor (214) is fixedly connected with a driving gear (215), the outer wall of the loop rod (203) is fixedly connected with a driven gear (216), the driving gear (215) is meshed with the driven gear (216), the top end of the supporting plate (204) is fixedly connected with two symmetrically arranged supporting rods (217), the top ends of the supporting rods (217) are hinged with a bar-shaped magnet (218), one side, close to the middle rod (202), one side that locating lever (213) was kept away from in bracing piece (217) is equipped with arc branch (220) of fixed connection on backup pad (204) top, one side fixedly connected with arc connecting rod (221) of sanding block (219) are kept away from in bar magnet (218), the inside of arc connecting rod (221) seted up with arc connecting rod (221) assorted arc wall (222), arc branch (220) and arc wall (222) sliding connection.

2. An internal bobbin casting producing apparatus as claimed in claim 1, wherein: the positioning groove (105) is located on one side, away from the connecting groove (103), of the clamping groove (104), and the connecting groove (103) penetrates through the outer wall of the bottom of the barrel body (101).

3. An internal bobbin casting producing apparatus as claimed in claim 1, wherein: the central rod (202) is matched with the central hole (102), and the fixture block (212) is matched with the fixture groove (104).

4. An internal bobbin casting producing apparatus as claimed in claim 1, wherein: the loop bar (203) is rotatably connected to the top end of the device base (201) through a bearing, and the middle bar (202) penetrates through the loop bar (203) and the supporting plate (204).

5. An internal bobbin casting producing apparatus as claimed in claim 1, wherein: the outer wall of the adjusting cylinder (206) is sleeved with an anti-slip sleeve made of rubber.

6. An internal bobbin casting producing apparatus as claimed in claim 1, wherein: the two linkage rods (208) are arranged in a crossed and symmetrical mode, the two linkage rods (208) correspond to the two sliding blocks (210) one by one, and one ends, far away from the linkage blocks (207), of the linkage rods (208) are hinged to the corresponding sliding blocks (210).

7. An internal bobbin casting producing apparatus as claimed in claim 1, wherein: the positioning rod (213) is arranged in an L shape, and the positioning rod (213) is matched with the positioning groove (105).

8. An internal bobbin casting producing apparatus as claimed in claim 1, wherein: the material of barrel (101) is iron, bar magnet (218) is neodymium iron boron magnet.

9. An internal bobbin casting producing apparatus as claimed in claim 1, wherein: one side of the bar magnet (218) far away from the polishing block (219) is fixedly connected with a handle (205), and the handle (205) is positioned above the arc-shaped connecting rod (221).

10. A process for producing an inner bobbin casting according to any one of claims 1 to 9, wherein: the method comprises the following steps:

s1, selecting a matched mould, and integrally forming the bobbin (1) by adopting a casting method;

s2, after the bobbin (1) to be molded is cooled, sleeving the bobbin (1) on a polishing mechanism, inserting a middle rod (202) into the middle hole (102), inserting a positioning rod (213) into a positioning groove (105), and enabling a sliding rod (209), a clamping block (212) and the like to enter a connecting groove (103);

s3, rotating the adjusting cylinder (206) to enable the adjusting cylinder (206) to move upwards along the middle rod (202), driving the two clamping blocks (212) to enter the clamping grooves (104), and fixing the winding cylinder (1);

s4, swinging the bar-shaped magnet (218) through the handle (205) to enable the grinding block (219) to be attached to the outer wall of the cylinder body (101);

s5, starting a driving motor (214) to drive a loop bar (203) to rotate, and further enabling a polishing block (219) to rotate along the outer wall of a barrel body (101), so that the outer wall of a winding barrel (1) is automatically polished;

s6, after finishing polishing, turning off the driving motor (214), and pulling the bar magnet (218) through the handle (205) to separate the polishing block (219) from the barrel (101), so that the bobbin (1) can be taken down.

Technical Field

The invention relates to the field of bobbins, in particular to a device and a process for producing an inner bobbin casting.

Background

The casting is a metal molding object obtained by various casting methods, namely, the smelted liquid metal is poured into a casting mold prepared in advance by pouring, injecting, sucking or other casting methods, and after cooling, the casting is subjected to subsequent processing means such as grinding and the like, so that the object with certain shape, size and performance is obtained.

The bobbin is an appliance for winding a wire, and is widely used in the fields of electric wires, cables, textiles and the like for winding electric wires, cotton threads and the like.

In the production and processing process of inner bobbin casting, after the bobbin is formed, the outer surface of the bobbin needs to be polished, but the bobbin is generally conical and is difficult to fix, so manual polishing is adopted more, time and labor are wasted, the efficiency is lower, and a large amount of manpower is consumed.

Disclosure of Invention

1. Technical problem to be solved

Aiming at the problems in the prior art, the invention aims to provide a production device and a production process for an inner bobbin casting, which can realize the convenience in fixing the bobbin, and the grinding mechanism can automatically grind the bobbin, so that the production efficiency of the bobbin is improved, the labor cost is saved, the operation is simple, the use is convenient, and the production device and the production process are suitable for popularization.

2. Technical scheme

In order to solve the above problems, the present invention adopts the following technical solutions.

An inner bobbin casting production device comprises a bobbin and a polishing mechanism, wherein the bobbin comprises a barrel body, a middle hole, connecting grooves, clamping grooves and positioning grooves, the middle hole is formed in the middle of the barrel body, the connecting grooves are formed in the bottom end of the middle hole, the clamping grooves are formed in two sides of each connecting groove, two positioning grooves are formed in the outer wall of the bottom end of the barrel body, the polishing mechanism comprises a device base, a middle rod, a sleeve rod, a supporting plate, a handle, an adjusting barrel, a linkage block, a linkage rod, a sliding block, a connecting rod, a clamping block, a positioning rod, a driving motor, a driving gear, a driven gear, a supporting rod, a bar-shaped magnet, a polishing block, an arc-shaped supporting rod, an arc-shaped connecting rod and an arc-shaped groove, the middle rod is fixedly connected to the top end of the device base, the, the outer wall of the sleeve rod is in threaded connection with an adjusting cylinder, the outer wall of the adjusting cylinder is rotatably connected with a linkage block, one side of the front face of the linkage block is hinged with two linkage rods, one side of the front face of the middle rod is fixedly connected with a slide rod, the slide rod is positioned above the adjusting cylinder, the outer wall of the slide rod is in sliding connection with two slide blocks, the two slide blocks are respectively positioned at two sides of the middle rod, the upper side and the lower side of each slide block are fixedly connected with a connecting rod, the connecting rod is arranged in a C shape, one end of the connecting rod, far away from the slide blocks, is fixedly connected with a fixture block, two sides of the middle rod are fixedly connected with a positioning rod, one side of the sleeve rod is provided with a driving motor fixedly connected to the top end of a device base, the output end of the, the bracing piece that two symmetries of top fixedly connected with of backup pad set up, the top of bracing piece articulates there is bar magnet, bar magnet is close to one side fixedly connected with grinding block of king-rod, one side that the locating lever was kept away from to the bracing piece is equipped with the arc branch of fixed connection on the backup pad top, one side fixedly connected with arc connecting rod of grinding block is kept away from to bar magnet, the inside of arc connecting rod seted up with arc connecting rod assorted arc, arc branch and arc wall sliding connection.

Furthermore, the constant head tank is located the draw-in groove and keeps away from one side of spread groove, the bottom outer wall of barrel is run through to the spread groove.

Furthermore, the middle rod is matched with the middle hole, and the clamping block is matched with the clamping groove, so that the bobbin and the polishing mechanism can be conveniently connected and fixed.

Further, the loop bar passes through the bearing and rotates the top of connecting at the device base, the king-rod runs through loop bar and backup pad for loop bar, backup pad can take place relative rotation with the king-rod, and the rotation of loop bar, backup pad can not influence the fixed of king-rod.

Furthermore, the outer wall of the adjusting cylinder is sleeved with an anti-slip sleeve made of rubber, so that the adjusting cylinder can rotate conveniently.

Further, two the gangbar cross symmetry sets up, and two gangbars and two slider one-to-ones, the gangbar is kept away from the one end of linkage piece and is articulated with the slider that corresponds, through spread groove, draw-in groove, adjust a section of thick bamboo, linkage piece, gangbar, slide bar, slider, connecting rod, fixture block, when slide bar, fixture block etc. were in the spread groove, because of adjusting a section of thick bamboo and king-rod threaded connection, rotate and adjust a section of thick bamboo and can make and adjust a section of thick bamboo and move up along the king-rod, and then drive linkage piece rebound, under the linkage of gangbar, can drive two slider reverse movement, make the fixture block get into draw-in groove and draw-in groove joint to it is fixed to grinding machanism with the bobbin to fix, make the bobbin be convenient for fix, and can be convenient for polish the bobbin.

Further, the locating lever sets up to the L style of calligraphy, and locating lever and constant head tank phase-match, through the setting of constant head tank, locating lever, can fix a position the barrel, has improved the convenience when bobbin is connected with grinding machanism.

Further, the material of barrel is iron, bar magnet is neodymium iron boron magnet, and bar magnet and barrel magnetic force within a definite time can make the piece of polishing paste on the outer wall of barrel, and then prevents to polish the in-process, and the piece of polishing breaks away from with the barrel.

Further, bar magnet keeps away from one side fixedly connected with handle of sanding block, and the handle is located the top of arc connecting rod, and the setting of handle can be convenient for swing bar magnet, and then the laminating and the separation of sanding block and barrel of being convenient for.

A production process of an inner bobbin casting comprises the following steps:

s1, selecting a matched mould, and integrally forming the bobbin by adopting a casting method;

s2, after the formed bobbin is cooled, sleeving the bobbin on a polishing mechanism, inserting a middle rod into the middle hole, inserting a positioning rod into the positioning groove, and enabling a sliding rod, a clamping block and the like to enter the connecting groove;

s3, rotating the adjusting cylinder to enable the adjusting cylinder to move upwards along the middle rod to drive the two clamping blocks to enter the clamping grooves to fix the winding cylinder;

s4, swinging the bar magnet through the handle to enable the grinding block to be attached to the outer wall of the cylinder;

s5, starting the driving motor to drive the loop bar to rotate, and further enabling the polishing block to rotate along the outer wall of the barrel body, so that the outer wall of the winding barrel is automatically polished;

s6, after polishing, the driving motor is turned off, the bar magnet is pulled through the handle, the polishing block is separated from the barrel, and the bobbin can be taken down.

3. Advantageous effects

Compared with the prior art, the invention has the advantages that:

(1) this scheme is through bobbin and grinding machanism's setting, and the bobbin is convenient for fix, and grinding machanism can carry out the automation to the bobbin and polish, has improved the production efficiency of bobbin, has saved the human cost, and easy operation, and convenient to use is fit for promoting.

(2) Through driving motor, the driving gear, driven gear, the bracing piece, bar magnet, the sanding block, arc branch, the arc connecting rod, the setting of arc wall, bobbin and grinding machanism are connected fixed back, swing bar magnet makes the sanding block paste mutually with the outer wall of barrel, it can drive the loop bar rotation to start driving motor, and then drive the sanding block and rotate, make the sanding block carry out automatic polishing to the bobbin, the efficiency of polishing is improved, and then the production efficiency of bobbin has been improved, and the consumption of manpower has been saved, and then the human cost has been reduced.

(3) The middle rod is matched with the middle hole, and the clamping block is matched with the clamping groove, so that the bobbin and the polishing mechanism can be conveniently connected and fixed.

(4) The loop bar passes through the bearing and rotates the top of connecting at the device base, and the king-rod runs through loop bar and backup pad for loop bar, backup pad can take place relative rotation with the king-rod, and the rotation of loop bar, backup pad can not influence the fixed of king-rod.

(5) Through the spread groove, the draw-in groove, adjust a section of thick bamboo, the linkage piece, the gangbar, the slide bar, the slider, the connecting rod, the setting of fixture block, when the slide bar, when fixture block etc. are in the spread groove, because of adjusting a section of thick bamboo and king-rod threaded connection, it can make an adjusting section of thick bamboo upwards move along the king-rod to rotate an adjusting section of thick bamboo, and then drive linkage piece rebound, under the linkage of gangbar, can drive two slider antiport, make the fixture block get into draw-in groove and draw-in groove joint, thereby it is fixed to grinding machanism with the bobbin to fix, make the bobbin be convenient for fix, and can be convenient for polish.

(6) Through the setting of constant head tank, locating lever, can fix a position the barrel, convenience when having improved bobbin and grinding machanism and being connected.

(7) The material of barrel is iron, and bar magnet is neodymium iron boron magnet, and bar magnet and the magnetic force between the barrel can make the piece of polishing paste on the outer wall of barrel, and then prevent the in-process of polishing, the piece of polishing breaks away from with the barrel.

(8) The arrangement of the handle can facilitate the swinging of the bar magnet, and further facilitate the attachment and separation of the grinding block and the barrel.

Drawings

FIG. 1 is a schematic structural view of an apparatus for producing an inner bobbin casting according to the present invention;

FIG. 2 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;

FIG. 3 is a sectional view showing the construction of the bobbin of the present invention;

FIG. 4 is a cross-sectional view of the inside of a loop bar of the present invention;

FIG. 5 is a cross-sectional view of the inside of the arcuate linkage of the present invention;

FIG. 6 is a schematic structural view of the internal bobbin casting producing apparatus of the present invention in an operating state;

fig. 7 is a sectional view showing the inside of the connecting groove in the operating state of the casting production apparatus for an inner bobbin of the present invention.

The reference numbers in the figures illustrate:

1. a bobbin; 101. a barrel; 102. a mesopore; 103. connecting grooves; 104. a card slot; 105. positioning a groove; 201. a device base; 202. a middle rod; 203. a loop bar; 204. a support plate; 205. a handle; 206. an adjusting cylinder; 207. a linkage block; 208. a linkage rod; 209. a slide bar; 210. a slider; 211. a connecting rod; 212. a clamping block; 213. positioning a rod; 214. a drive motor; 215. a driving gear; 216. a driven gear; 217. a support bar; 218. a bar magnet; 219. grinding blocks; 220. an arc-shaped support rod; 221. an arc-shaped connecting rod; 222. an arc-shaped groove.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.