Horizontal sterilizer

文档序号:1089982 发布日期:2020-09-25 浏览:16次 中文

阅读说明:本技术 一种卧式灭菌器 (Horizontal sterilizer ) 是由 徐静 方世文 黄文攀 李护军 卢从从 孙璠 于 2020-07-08 设计创作,主要内容包括:本发明涉及一种卧式灭菌器,卧式筒体的两端分别设有筒体端板,筒体的内腔设有转子,筒体的左端顶部设有进料口,筒体的右端下部设有出料口,转子包括转子墙板、转子横梁和螺带,转子墙板分别位于转子的两端,两转子墙板之间通过多根转子横梁相互连接,两转子墙板的圆周上分别均匀分布有多个墙板风孔,各转子横梁的两端分别插接于各墙板风孔中,各转子横梁的截面为一侧开口的U形,且各转子横梁的开口端分别朝向转子旋转时前进的切线方向;螺带缠绕在各转子横梁上向出料口延伸。出料端的筒体端板下部设有筒体热风进口,进料端的筒体端板上部设有筒体热风出口。该卧式灭菌器可对大豆有机杂质进行灭菌处理,使其达到检疫标准,产生市场价值。(The invention relates to a horizontal sterilizer, wherein two ends of a horizontal cylinder are respectively provided with a cylinder end plate, an inner cavity of the cylinder is provided with a rotor, the top of the left end of the cylinder is provided with a feed inlet, the lower part of the right end of the cylinder is provided with a discharge outlet, the rotor comprises rotor wallboards, rotor beams and a spiral ribbon, the rotor wallboards are respectively positioned at two ends of the rotor, the two rotor wallboards are mutually connected through a plurality of rotor beams, a plurality of wallboard wind holes are respectively and uniformly distributed on the circumferences of the two rotor wallboards, two ends of each rotor beam are respectively inserted into the wallboard wind holes, the cross section of each rotor beam is in a U shape with one side open, and the open end of each rotor beam respectively faces to the tangential; the spiral belt is wound on each rotor beam and extends to the discharge port. The lower part of the cylinder end plate at the discharge end is provided with a cylinder hot air inlet, and the upper part of the cylinder end plate at the feed end is provided with a cylinder hot air outlet. The horizontal sterilizer can sterilize organic soybean impurities, so that the organic soybean impurities reach quarantine standards and have market value.)

1. The utility model provides a horizontal sterilizer, includes horizontal barrel, the both ends of barrel cover respectively has the barrel end plate, the inner chamber of barrel is equipped with the rotor, the left end top of barrel is equipped with the feed inlet, the right-hand member lower part of barrel is equipped with discharge gate, its characterized in that: the rotor comprises rotor wallboards, rotor beams and a helical ribbon, wherein the rotor wallboards are respectively positioned at two ends of the rotor, the two rotor wallboards are mutually connected through a plurality of rotor beams, a plurality of wall board wind holes are respectively and uniformly distributed on the circumferences of the two rotor wallboards, two ports of each rotor beam are respectively butted with the corresponding wall board wind holes, the cross section of each rotor beam is in a U shape with an opening at one side, and the opening end of each rotor beam respectively faces the tangential direction of the rotor advancing when the rotor rotates; the spiral belt is wound on each rotor beam and extends to the discharge port.

2. The horizontal sterilizer of claim 1, wherein: the center of the outer end faces of the two rotor wallboards is welded with a wallboard center seat respectively, the inner ends of the two main shafts are fixed in the wallboard center seats through flat keys respectively, a main shaft boss is arranged in the middle of each main shaft and fixed on the outer end face of the wallboard center seat through uniformly distributed screws, the outer ends of the main shafts are supported in bearing seats respectively, the bearing seats are fixed on the cylinder end plate through bearing seat supports respectively, and the driving ends of the main shafts are connected with the output end of a main speed reduction motor.

3. The horizontal sterilizer of claim 2, wherein: the lower part of the cylinder end plate at the discharge end is provided with a cylinder hot air inlet, and the upper part of the cylinder end plate at the feed end is provided with a cylinder hot air outlet.

4. The horizontal sterilizer of claim 3, wherein: the outer end faces of the two rotor wallboards are respectively and uniformly provided with a plurality of wind partition plates extending along the radial direction, the inner ends of the wind partition plates are respectively welded on the circumference of the central seat of the wallboard, and the phases of the wind partition plates on the two rotor wallboards are kept consistent; gaps are reserved between the outer edges of the wind isolation plates and the inner walls of the corresponding cylinder end plates or the wind isolation plates are sealed through flexible sealing strips.

5. The horizontal sterilizer of claim 1, wherein: the rotor beam is evenly connected with eight between two rotor wallboards, and each side the air partition plate evenly distributed has four, accompanies two respectively between two adjacent air partition plates wallboard wind hole.

6. The horizontal sterilizer of claim 1, wherein: the centers of the outer end faces of the two cylinder end plates are respectively connected with corrugated pipes, and corrugated pipe flanges are arranged on the outer sides of the corrugated pipes; the utility model discloses a seal structure of packing, including main shaft, axle sleeve, gland, seal seat, bellows flange, gland, the axle sleeve is installed to the middle section periphery of main shaft, the axle sleeve passes through the key to be fixed on the main shaft, just the both ends inner wall of axle sleeve respectively through O shape circle with the main shaft realizes sealedly, the periphery cover of axle sleeve is equipped with the seal receptacle, the seal receptacle with be equipped with the gland between the axle sleeve, it has the filler to fill in the gland, the outer port periphery of seal receptacle is equipped with the seal receptacle flange, the seal receptacle flange with the bellows flange passes through screw fixed connection, be equipped with the gland with packing.

7. The horizontal sterilizer of claim 6, wherein: the shaft sleeve is characterized in that a plurality of pairs of fillers are arranged along the axial direction of the stuffing box, each pair of fillers respectively comprises an inner ring filler and an outer ring filler, the inner peripheral wall of each inner ring filler is respectively pressed on the outer wall of the shaft sleeve, the outer wall of each outer ring filler is respectively pressed on the inner wall of the stuffing box, each inner ring filler and each outer ring filler are mutually attached through a conical surface, and the included angle between each conical surface and the axis is 45 degrees.

8. The horizontal sterilizer of claim 1, wherein: a barrel base is arranged below the barrel, and base support lugs standing upwards are respectively arranged at the left, middle and right ends of the barrel base; the bottom at barrel both ends is equipped with left branch foot and right branch foot respectively, the middle section of barrel bottom is equipped with well stabilizer blade, the lower extreme of left branch foot articulates on the base journal stirrup of left end through the barrel free bearing, well stabilizer blade and right branch foot are connected with downwardly extending's barrel adjusting screw respectively, the lower extreme of barrel adjusting screw articulates respectively on corresponding base journal stirrup.

9. The horizontal sterilizer of claim 1, wherein: the periphery of the middle lower part of the cylinder is covered with a heating jacket; the top of barrel is connected with fire control steam interface, sight glass and barrel access hole, fire control steam interface department install with the communicating fire control steam valve of steam conduit, the barrel end plate upper portion of discharge end is equipped with the end plate access hole.

10. The horizontal sterilizer of claim 1, wherein: the discharge port is provided with a double-rotary valve, the double-rotary valve comprises an upper shell and a lower shell which are communicated, an upper rotary valve is arranged in the inner cavity of the upper shell, an upper valve rotating shaft is arranged along the axis of the upper rotary valve, a lower rotary valve is arranged in the inner cavity of the lower shell, and a lower valve rotating shaft is arranged along the axis of the lower rotary valve; the front end of the upper valve rotating shaft is provided with an upper valve chain wheel I, the upper valve chain wheel I is connected with a main chain wheel through a chain I, the main chain wheel is arranged on an output shaft of a valve motor, the valve motor is arranged on an adjustable support frame, and the adjustable support frame is fixed on the upper shell; an upper valve chain wheel II is mounted at the rear end of the upper valve rotating shaft, the upper valve chain wheel II is connected with a lower valve chain wheel through a chain II, the lower valve chain wheel is mounted at the rear end of the lower valve rotating shaft, and the number of teeth of the lower valve chain wheel is smaller than that of the upper valve chain wheel II; and a speed measuring signal panel is installed at the front end of the lower valve rotating shaft.

Technical Field

The invention relates to a high-temperature sterilization device, in particular to a horizontal sterilizer, and belongs to the technical field of high-temperature drying sterilization devices.

Background

The organic impurities in imported soybeans mainly comprise bean pods, straws, bean skins and the like, contain nutrient components such as crude protein, crude fat, neutral detergent fiber and the like, and can be added into bean pulp for sale theoretically, but the impurities may contain quarantine pests including 5 insects, 20 diseases (7 fungi, 2 bacteria, 7 viruses and 4 nematodes) and 41 weeds. At present, the treatment method of organic impurities in domestic oil plants is carried out by burning in a boiler room at a specified place under the supervision of an environmental protection department and an inspection and quarantine department.

The conventional processing method has the following problems:

1. the organic impurities have similar nutritive value with the soybean hulls, can be added into the soybean meal for sale after being treated, and cause great economic loss after being directly burnt.

2. Organic impurities need to be transported to a boiler room at a specified place to be burned under the supervision of an environmental protection department and an inspection and quarantine department, and the risk of leakage exists in the transportation process, so that the organic impurities have adverse effects on the biological environment, the animal and plant safety, epidemic prevention, disease prevention and the like in China.

As the economic value of the organic impurities in the imported soybeans is higher, domestic oil plants actively seek a treatment method for sterilizing the organic impurities in the imported soybeans so as to recover the organic impurities and generate economic benefits. Traditional vertical multilayer inactivation curing machine can heat the stoving to the material by the successive layer to realize the purpose of sterilization, but highly have higher requirement to the factory building, can only be applied to the higher individual layer factory building of floor height ratio usually, and the unit output value is great to the area of the factory building occupy. More than the multilayer factory building, because the floor height is restricted, then can not install vertical multilayer inactivation curing machine, lead to unable transformation.

Disclosure of Invention

The invention aims to overcome the problems in the prior art and provide a horizontal sterilizer which can be arranged in a low-rise high-rise factory building to sterilize organic soybean impurities, so that the organic soybean impurities reach the national entry and exit inspection and quarantine industry standard and generate market value.

In order to solve the technical problems, the horizontal sterilizer comprises a horizontal barrel, wherein two ends of the barrel are respectively covered with a barrel end plate, a rotor is arranged in an inner cavity of the barrel, a feed inlet is formed in the top of the left end of the barrel, a discharge outlet is formed in the lower portion of the right end of the barrel, the rotor comprises rotor wallboards, rotor beams and a spiral belt, the rotor wallboards are respectively positioned at two ends of the rotor, the two rotor wallboards are mutually connected through a plurality of rotor beams, a plurality of wall board air holes are respectively and uniformly distributed on the circumference of the two rotor wallboards, two end ports of each rotor beam are respectively butted with corresponding wall board air holes, the cross section of each rotor beam is in a U shape with an opening at one side, and the opening end of each rotor beam respectively faces to the tangential direction of the rotor when the rotor rotates; the spiral belt is wound on each rotor beam and extends to the discharge port.

Compared with the prior art, the invention has the following beneficial effects: organic impurities of materials such as soybean enter the inner cavity of the cylinder body from the feed inlet at the left upper end and move to the discharge outlet at the right end under the stirring of the rotor; hot air enters the rotor beam from the wall plate air hole on the right side, flows leftwards along the U-shaped groove of the rotor beam, flows and overflows upwards at the same time, passes through the material and heats the material, and organic impurities are heated to 85-120 ℃ so as to reach the temperature for bacterial sterilization. The material and hot-blast reverse flow are about to flow out hot-blast just get into the material and heat, and the hot-blast and the material that is about to flow out that the temperature is the highest contacts, ensures the sterilization effect. Each rotor beam is connected between the rotor wallboards and serves as a bearing main framework, and each rotor beam is connected together through a helical band, so that the overall strength and rigidity of the rotor can be improved; the helical ribbon rotates, the guide lifting angle is utilized, the material is slowly pushed to the discharge end while the helical ribbon plays a role in stir-frying, hot air can also advance along a helical channel between adjacent helical ribbons, and the contact stroke with the material is prolonged. When each rotor beam rotates to the bottom of the cylinder, scooping up the materials, leading the materials to the top of the rotor along with the rotor beams, flowing out from the opening of the rotor beams, and falling back to the bottom of the cylinder like a waterfall; so along with the rotation of rotor, raise the whereabouts repeatedly with the material, can turn over the stir-fry with organic impurity and make its thermally equivalent, when organic impurity was picked up the whereabouts, can be abundant with the hot-blast contact of high temperature, ensure the effect of sterilization and stoving. The sterilizer is small in occupied area, compact in structure and low in requirements on width space and height space due to the adoption of horizontal arrangement, and is suitable for being transformed in the existing plant in an oil plant.

As an improvement of the invention, the centers of the outer end faces of two rotor wallboards are respectively welded with a wallboard center seat, the inner ends of two main shafts are respectively fixed in the wallboard center seats through flat keys, the middle parts of the main shafts are provided with main shaft bosses which are fixed on the outer end faces of the wallboard center seats through evenly distributed screws, the outer ends of the main shafts are respectively supported in bearing seats, the bearing seats are respectively fixed on the cylinder end plate through bearing seat supports, and the driving ends of the main shafts are connected with the output end of a main speed reduction motor. The flat key realizes the radial fixation of the main shaft and the wallboard center seat, and the main shaft boss and the screw realize the axial fixation with the wallboard center seat; an output shaft of the main speed reducing motor drives one end of the main shaft to rotate, and drives the whole rotor to be supported in the bearing seats at the two ends to rotate.

As a further improvement of the invention, the lower part of the cylinder end plate at the discharge end is provided with a cylinder hot air inlet, and the upper part of the cylinder end plate at the feed end is provided with a cylinder hot air outlet. Hot air enters the inner cavity of the cylinder from the hot air inlet of the cylinder at the discharge end, flows in the reverse direction of the material and flows out from the hot air outlet of the cylinder at the feed end, so that the material is heated in a counter-flow manner.

As a further improvement of the invention, a plurality of wind isolation plates extending along the radial direction are respectively and uniformly arranged on the outer end surfaces of the two rotor wall plates, the inner end of each wind isolation plate is respectively welded on the circumference of the central seat of the wall plate, and the phases of the wind isolation plates on the two rotor wall plates are kept consistent; gaps are reserved between the outer edges of the wind isolation plates and the inner walls of the corresponding cylinder end plates or the wind isolation plates are sealed through flexible sealing strips. Because the hot-blast import of barrel is located the barrel end plate lower part of discharge end, hot-blast entering rotor wallboard and the hot-blast distribution chamber between the barrel end plate of following the hot-blast import of barrel, under the separation effect of air partition plate, hot-blast only gets into the passageway of rotor crossbeam from the wallboard wind hole of lower part, because most of materials are located the barrel bottom, hot-blast air from the barrel bottom air inlet, can carry out abundant contact with the material at the flow in-process, avoid hot-blast not fully contact with the material promptly to discharge, furthest utilizes hot-blast heat energy, improves the effect of stoving sterilization.

As a further improvement of the invention, eight rotor beams are uniformly connected between two rotor wallboards, four wind isolation plates are uniformly distributed on each side, and two wallboard wind holes are respectively clamped between two adjacent wind isolation plates. During hot-blast two wallboard wind holes that only follow the lower part got into the passageway of rotor crossbeam, evenly advance hot-blastly with eight wallboard wind holes, it is hot-blastly to change into two wallboard wind holes in turn, has increased the wind-force with material contact department, prevents to take place the short stream, improves the effect of stoving sterilization.

As a further improvement of the invention, the centers of the outer end faces of the two cylinder end plates are respectively connected with corrugated pipes, and corrugated pipe flanges are arranged on the outer sides of the corrugated pipes; the utility model discloses a seal structure of packing, including main shaft, axle sleeve, gland, seal seat, bellows flange, gland, the axle sleeve is installed to the middle section periphery of main shaft, the axle sleeve passes through the key to be fixed on the main shaft, just the both ends inner wall of axle sleeve respectively through O shape circle with the main shaft realizes sealedly, the periphery cover of axle sleeve is equipped with the seal receptacle, the seal receptacle with be equipped with the gland between the axle sleeve, it has the filler to fill in the gland, the outer port periphery of seal receptacle is equipped with the seal receptacle flange, the seal receptacle flange with the bellows flange passes through screw fixed connection, be equipped with the gland with packing. The shaft sleeve is fixedly connected with the main shaft, realizes sealing with the main shaft and floats along with the main shaft; the bellows can compensate the elongation of the main shaft in the heating and drying process, and the sealing seat is sleeved on the shaft sleeve and can slide left and right to adapt to the expansion caused by temperature change; the gland compresses the packing in the stuffing box of the seal receptacle, and the sealing effect between the seal receptacle and the shaft sleeve can be ensured when the main shaft floats.

As a further improvement of the invention, the stuffing is provided with a plurality of pairs along the axial direction of the stuffing box, each pair of stuffing comprises an inner ring stuffing and an outer ring stuffing, the inner peripheral wall of each inner ring stuffing is respectively pressed on the outer wall of the shaft sleeve, the outer wall of each outer ring stuffing is respectively pressed on the inner wall of the stuffing box, each inner ring stuffing and each outer ring stuffing are mutually attached through a conical surface, and the included angle between each conical surface and the axial line is 45 degrees. The inner circumference and the outer circumference of the traditional packing are respectively used as sealing surfaces, the packing is flattened by the pressure of a sealing gland, and the inner circumference and the outer circumference expand and are simultaneously compressed with the sealing surfaces at two sides; because the elastic deformation capacity of the filler is limited and the extrusion is insufficient, the compression of both sides is difficult to ensure, and the excessive extrusion can cause the filler to lose the elastic deformation capacity and lose effectiveness easily. According to the invention, the inner ring packing and the outer ring packing which are matched with each other in the conical surface are adopted, when the axial extrusion force of the sealing gland is applied, the inner ring packing and the outer ring packing respectively slide along the conical surface, the inner wall of the inner ring packing is sealed with the outer wall of the shaft sleeve, the outer wall of the outer ring packing is sealed with the sealing seat, the sealing reliability can be ensured without excessive extrusion force, the packing is kept in an elastic deformation state, the service life is long, and the reliability is good.

As a further improvement of the invention, a cylinder base is arranged below the cylinder, and the left, middle and right ends of the cylinder base are respectively provided with a base support lug standing upwards; the bottom at barrel both ends is equipped with left branch foot and right branch foot respectively, the middle section of barrel bottom is equipped with well stabilizer blade, the lower extreme of left branch foot articulates on the base journal stirrup of left end through the barrel free bearing, well stabilizer blade and right branch foot are connected with downwardly extending's barrel adjusting screw respectively, the lower extreme of barrel adjusting screw articulates respectively on corresponding base journal stirrup. Through rotating barrel adjusting screw, can make the barrel take place to swing around the round pin axle of barrel hinged support to change the slope between barrel axis and the horizontal plane, in order to change ejection of compact speed, ensure that organic impurity can not agglomerate in the barrel, in order to adapt to the stoving sterilization of multiple organic impurity.

As a further improvement of the invention, the periphery of the middle lower part of the cylinder body is covered with a heating jacket, the top of the cylinder body is connected with a fire-fighting steam interface, a sight glass and a cylinder body access hole, the fire-fighting steam interface is provided with a fire-fighting steam valve communicated with a steam pipeline, and the upper part of a cylinder body end plate at the discharge end is provided with an end plate access hole. High-temperature saturated steam is introduced into the heating jacket, so that the organic impurities in the inner cavity of the cylinder can be heated to raise the temperature, and the organic impurities can rapidly reach the temperature for sterilizing bacteria. When a fire occurs in the barrel, the fire-fighting steam valve is opened, a large amount of steam enters the inner cavity of the barrel from the fire-fighting steam interface to discharge oxygen, so that open fire can be rapidly extinguished, and the safety production of equipment is ensured.

As a further improvement of the invention, the discharge port is provided with a double-rotary valve, the double-rotary valve comprises an upper shell and a lower shell which are communicated, an upper rotary valve is arranged in an inner cavity of the upper shell, an upper valve rotating shaft is arranged along the axis of the upper rotary valve, a lower rotary valve is arranged in an inner cavity of the lower shell, and a lower valve rotating shaft is arranged along the axis of the lower rotary valve; the front end of the upper valve rotating shaft is provided with an upper valve chain wheel I, the upper valve chain wheel I is connected with a main chain wheel through a chain I, the main chain wheel is arranged on an output shaft of a valve motor, the valve motor is arranged on an adjustable support frame, and the adjustable support frame is fixed on the upper shell; go up the rear end of valve pivot and install valve sprocket two, it links to each other with lower valve sprocket through chain two to go up valve sprocket two, lower valve sprocket install in the rear end of valve pivot down, just the number of teeth of valve sprocket is less than the number of teeth of last valve sprocket two down, the signal panel that tests the speed is installed to the front end of valve pivot down. The tension degree of the first chain can be adjusted through the adjustable support frame, and a tension chain wheel is arranged on the loose edge of the second chain; the valve motor drives the upper valve chain wheel I to rotate through the main chain wheel and the chain I, the upper valve chain wheel I drives the upper rotary valve to rotate through the upper valve rotating shaft, the upper valve chain wheel II drives the lower valve chain wheel to rotate through the chain II, the lower valve chain wheel drives the lower rotary valve to rotate through the lower valve rotating shaft, the number of teeth of the lower valve chain wheel is smaller than that of the upper valve chain wheel II, the rotating speed of the lower rotary valve is always larger than that of the upper rotary valve, the two rotary valves are driven by the same valve motor, but the discharge amount of the lower rotary valve is always larger than that of the upper rotary valve, and the inner cavity of the double rotary valves is prevented; the double rotary valve can ensure the sealing performance of the horizontal sterilizer, and meanwhile, when downstream equipment is connected with gas for conveying, compatibility can be well realized. The signal panel that tests the speed is convenient for provide the signal to speed sensor, prevents down the rotary valve and stops the action after, and the control room can not in time know, leads to the rotary valve still unloading on, causes the valve internal pressure to block up.

Drawings

The invention will be described in further detail with reference to the following drawings and detailed description, which are provided for reference and illustration purposes only and are not intended to limit the invention.

FIG. 1 is a front view of a first embodiment of the horizontal sterilizer of the present invention.

Fig. 2 is an enlarged left view of fig. 1.

Fig. 3 is an enlarged right view of fig. 1.

FIG. 4 is a cross-sectional view of a second embodiment of the horizontal sterilizer of the present invention.

Fig. 5 is an enlarged view of the spindle portion of fig. 4.

Fig. 6 is a perspective view of a rotor in the present invention.

Fig. 7 is a perspective view of a double rotary valve according to the present invention.

Fig. 8 is a sectional view of a double rotary valve according to the present invention.

In the figure: 1. a barrel; 1a, a feed inlet; 1b, a discharge hole; 1c, heating a jacket; 1d, a left foot; 1e, a right foot; 1f, a middle support leg; 1g, a barrel hinged support; 1h, adjusting a screw rod of the cylinder; 1j. a fire steam interface; 1k, a barrel body overhaul port; 1m. sight glass; 2. a cylinder end plate; 2a, a hot air inlet of the cylinder; 2b, a hot air outlet of the cylinder; 2c, an end plate access hole; 3a, rotor wall plates; 3b, wallboard air holes; 3c, a wallboard center seat; 3d, a wind isolation plate; 3e, a rotor beam; 3f, a helical band; 3g, a main shaft; 3g1. spindle boss; 3g2. flat key; 3h, shaft sleeve; 4. a bearing seat; 4a, a bearing block bracket; 5. a bellows; 5a, a corrugated pipe flange; 6. a sealing seat; 6a, sealing seat flange; 7. a filler; 7a. inner ring stuffing; 7b, outer ring filling; 8. a sealing gland; 9. a double rotary valve; 9a, an upper shell; 9b, a lower shell; 9c, an adjustable support frame; 9d, a valve motor; 9e. a main sprocket; 9f, a chain I; 9g, an upper valve chain wheel I; 9h, rotating the valve upwards; 9h1. upper valve shaft; 9j, an upper valve chain wheel II; 9k, a second chain; 9m. a tension sprocket; 9n. a lower valve sprocket; 9p. lower rotary valve; 9p1. lower valve shaft; 9q, measuring a speed signal panel; 10. a main reduction motor; 11. a barrel base; 12. and (6) supporting lugs of the base.

Detailed Description

In the following description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not mean that the apparatus must have a specific orientation.

As shown in fig. 1 to 6, the horizontal sterilizer of the present invention comprises a horizontal cylinder 1, two ends of the cylinder 1 are respectively covered with cylinder end plates 2, a rotor is arranged in an inner cavity of the cylinder 1, a feed inlet 1a is arranged at the top of the left end of the cylinder 1, a discharge outlet 1b is arranged at the lower part of the right end of the cylinder 1, and a double rotary valve 9 is arranged at the discharge outlet 1b. The rotor comprises rotor wallboards 3a, rotor beams 3e and a helical ribbon 3f, the rotor wallboards 3a are respectively positioned at two ends of the rotor, the two rotor wallboards 3a are mutually connected through a plurality of rotor beams 3e, a plurality of wallboard wind holes 3b are respectively and uniformly distributed on the circumferences of the two rotor wallboards 3a, two ends of each rotor beam 3e are respectively inserted and fixed in the corresponding wallboard wind holes 3b, the cross section of each rotor beam 3e is in a U shape with an opening at one side, and the opening end of each rotor beam 3e respectively faces to the tangential direction of the advancing rotor when rotating; the helical ribbon 3f is wound around each rotor beam 3e and extends toward the discharge port 1b.

Organic impurities of materials such as soybean enter the inner cavity of the cylinder body 1 from the feed inlet 1a at the left upper end and move to the discharge outlet 1b at the right end under the stirring of the rotor; hot air enters the rotor cross beam 3e from the wall plate air hole 3b on the right side, flows leftwards along the U-shaped groove of the rotor cross beam 3e, flows and overflows upwards at the same time, passes through the material and heats the material, and organic impurities are heated to 85-120 ℃ so as to reach the temperature for bacterial sterilization. The material and hot-blast reverse flow are about to flow out hot-blast just get into the material and heat, and the hot-blast and the material that is about to flow out that the temperature is the highest contacts, ensures the sterilization effect. Each rotor beam 3e is connected between the rotor wallboards 3a and is used as a bearing main framework, and each rotor beam 3e is connected together by a helical band 3f, so that the overall strength and rigidity of the rotor can be improved; the helical ribbons 3f are used for guiding the lifting angle in the rotating process, the material is slowly pushed to the discharging end while the helical ribbons 3f play a role in stir-frying, hot air can also advance along a helical channel between the adjacent helical ribbons 3f, and the contact stroke with the material is prolonged.

When the rotor beams 3e rotate to the bottom of the cylinder 1, scooping up the materials, leading the materials to the top of the rotor along with the rotor beams 3e, flowing out from the opening of the rotor beams 3e, and falling back to the bottom of the cylinder 1 like a waterfall; so along with the rotation of rotor, raise the whereabouts repeatedly with the material, can turn over the stir-fry with organic impurity and make its thermally equivalent, when organic impurity was picked up the whereabouts, can be abundant with the hot-blast contact of high temperature, ensure the effect of sterilization and stoving.

Wallboard center seats 3c are welded at the centers of the outer end faces of the two rotor wallboards 3a respectively, the inner ends of the two main shafts 3g are fixed in the wallboard center seats 3c through flat keys 3g2 respectively, a main shaft boss 3g1 is arranged in the middle of the main shaft 3g, the main shaft boss 3g1 is fixed on the outer end face of the wallboard center seat 3c through evenly distributed screws, the outer ends of the main shafts 3g are supported in bearing seats 4 respectively, the bearing seats 4 are fixed on the cylinder end plate 2 through bearing seat supports 4a respectively, and the driving ends of the main shafts 3g are connected with the output end of the main speed reduction motor 10. The flat key 3g2 realizes the radial fixation of the main shaft 3g and the wallboard center seat 3c, and the main shaft boss 3g1 and the screw realize the axial fixation with the wallboard center seat 3 c; an output shaft of the main speed reducing motor 10 drives one end of a main shaft 3g to rotate, and drives the whole rotor to be supported in bearing blocks 4 at two ends to rotate.

The lower part of the cylinder end plate 2 at the discharge end is provided with a cylinder hot air inlet 2a, and the upper part of the cylinder end plate 2 at the feed end is provided with a cylinder hot air outlet 2b. Hot air enters the inner cavity of the cylinder from the hot air inlet 2a of the cylinder at the discharge end, flows in the reverse direction of the material and flows out from the hot air outlet 2b of the cylinder at the feed end, so that the material is heated in a reverse flow manner.

The outer end faces of the two rotor wallboards 3a are respectively and uniformly provided with a plurality of wind partition boards 3d extending along the radial direction, the inner ends of the wind partition boards 3d are respectively welded on the circumference of the central seat 3c of the wallboard, and the phases of the wind partition boards 3d on the two rotor wallboards 3a are kept consistent; and a gap is reserved between the outer edge of each wind partition plate 3d and the inner wall of the corresponding cylinder end plate 2 or the wind partition plates are sealed through flexible sealing strips. Because the hot-blast import 2a of barrel is located the barrel end plate 2 lower part of discharge end, hot-blast entering rotor wallboard 3a and the hot-blast distribution chamber between the barrel end plate 2 of barrel from hot-blast import 2a of barrel, under the separation effect of air partition plate 3d, hot-blast only gets into the passageway of rotor crossbeam 3e from the wallboard wind hole 3b of lower part, because most of materials are located barrel 1 bottom, hot-blast air is from barrel 1 bottom air inlet, can carry out abundant contact with the material at the flow in-process, avoid hot-blast not fully contact with the material and discharge promptly, furthest utilizes hot-blast heat energy, improve the effect of drying and.

The rotor beam 3e is evenly connected with eight between two rotor wallboards 3a, the wind partition board 3d evenly distributed of every side has four, presss from both sides two wallboard wind holes 3b between two adjacent wind partition boards 3d respectively. During hot-blast two wallboard wind holes 3b that only follow the lower part got into the passageway of rotor crossbeam 3e, evenly advance hot-blastly with eight wallboard wind holes 3b, it is hot-blastly to change into two wallboard wind holes 3b and advance in turn, has increased the wind-force with material contact department, prevents to take place the short current, improves the effect of drying the sterilization.

The centers of the outer end faces of the two cylinder end plates 2 are respectively connected with a corrugated pipe 5, and a corrugated pipe flange 5a is arranged on the outer side of each corrugated pipe 5; the axle sleeve 3h is installed to main shaft 3 g's middle section periphery, axle sleeve 3h passes through the key to be fixed on main shaft 3g, and the both ends inner wall of axle sleeve 3h realizes sealedly through O shape circle and main shaft 3g respectively, the periphery cover of axle sleeve 3h is equipped with seal receptacle 6, be equipped with the packing between seal receptacle 6 and the axle sleeve 3h, it has packing 7 to fill in the packing box, the outer port periphery of seal receptacle 6 is equipped with seal receptacle flange 6a, seal receptacle flange 6a passes through screw fixed connection with bellows flange 5a, be equipped with the gland 8 that compresses tightly packing 7 in the outer port of seal receptacle 6. The shaft sleeve 3h is fixedly connected with the main shaft 3g, is sealed with the main shaft 3g and floats along with the main shaft 3 g; the bellows 5 can compensate the elongation of the main shaft 3g in the heating and drying process, and the sealing seat 6 is sleeved on the shaft sleeve 3h and can slide left and right to adapt to the expansion amount caused by temperature change; the packing 7 is pressed in the packing box of the seal seat 6 by the seal gland 8, so that the sealing effect between the seal seat 6 and the shaft sleeve 3h can be ensured when the main shaft 3g floats.

The stuffing 7 is provided with a plurality of pairs along the axial direction of the stuffing box, each pair of stuffing comprises an inner ring stuffing 7a and an outer ring stuffing 7b, the inner peripheral wall of each inner ring stuffing 7a is respectively pressed on the outer wall of the shaft sleeve 3h, the outer wall of each outer ring stuffing 7b is respectively pressed on the inner wall of the stuffing box, each inner ring stuffing 7a and each outer ring stuffing 7b are mutually attached through a conical surface, and the included angle between each conical surface and the axial line is 45 degrees. The inner circumference and the outer circumference of the traditional packing are respectively used as sealing surfaces, the packing is flattened by the pressure of a sealing gland 8, and the inner circumference and the outer circumference expand and are simultaneously compressed with the sealing surfaces at two sides; because the elastic deformation capacity of the filler is limited and the extrusion is insufficient, the compression of both sides is difficult to ensure, and the excessive extrusion can cause the filler to lose the elastic deformation capacity and lose effectiveness easily. According to the invention, the inner ring packing 7a and the outer ring packing 7b which are matched with each other in the conical surface are adopted, when the axial extrusion force of the sealing gland 8 is received, the inner ring packing 7a and the outer ring packing 7b respectively slide along the conical surface, the inner wall of the inner ring packing 7a is sealed with the outer wall of the shaft sleeve 3h, and the outer wall of the outer ring packing 7b is sealed with the sealing seat 6, so that reliable sealing can be ensured without excessive extrusion force, the packing is kept in an elastic deformation state, the service life is long, and the reliability is good.

A cylinder base 11 is arranged below the cylinder 1, and the left, middle and right ends of the cylinder base 11 are respectively provided with a base support lug 12 standing upwards; the bottom at barrel both ends is equipped with left branch foot 1d and right branch foot 1e respectively, and the middle section of barrel bottom is equipped with well stabilizer blade 1f, and the lower extreme of left branch foot 1d articulates on the base journal stirrup 12 of left end through barrel free bearing 1g, and well stabilizer blade 1f and right branch foot 1e are connected with downwardly extending's barrel adjusting screw 1h respectively, and the lower extreme of barrel adjusting screw 1h articulates on corresponding base journal stirrup 12 respectively. Through rotating barrel adjusting screw 1h, can make barrel 1 take place the swing around the round pin axle of barrel free bearing 1g to change the slope between barrel axis and the horizontal plane, in order to change ejection of compact speed, ensure that organic impurity can not be the caking in barrel 1, in order to adapt to the stoving sterilization of multiple organic impurity.

The heating jacket 1c covers the periphery of the middle lower part of the cylinder 1, and high-temperature saturated steam is introduced into the heating jacket 1c to heat the organic impurities in the inner cavity of the cylinder and raise the temperature of the organic impurities so as to quickly reach the temperature for sterilizing bacteria.

The top of barrel 1 is connected with fire control steam interface 1j, sight glass 1m and barrel access hole 1k, and fire control steam interface 1j department installs the fire control steam valve that communicates with each other with the steam conduit, and the barrel end plate 2 upper portion of discharge end is equipped with end plate access hole 2c. When a fire occurs in the barrel body 1, the fire-fighting steam valve is opened, a large amount of steam enters the inner cavity of the barrel body 1 from the fire-fighting steam port 1j, oxygen is discharged, open fire can be rapidly extinguished, and the safety production of equipment is guaranteed.

As shown in fig. 7 and 8, the double rotary valve 9 includes an upper housing 9a and a lower housing 9b which are through, an inner cavity of the upper housing 9a is provided with an upper rotary valve 9h, an upper valve rotating shaft 9h1 is provided along an axis of the upper rotary valve 9h, an inner cavity of the lower housing 9b is provided with a lower rotary valve 9p, and a lower valve rotating shaft 9p1 is provided along an axis of the lower rotary valve 9 p; the front end of the upper valve rotating shaft 9h1 is provided with an upper valve chain wheel I9 g, the upper valve chain wheel I9 g is connected with a main chain wheel 9e through a chain I9 f, the main chain wheel 9e is arranged on an output shaft of a valve motor 9d, the valve motor 9d is arranged on an adjustable supporting frame 9c, and the adjustable supporting frame 9c is fixed on the upper shell 9 a; an upper valve chain wheel II 9j is installed at the rear end of the upper valve rotating shaft 9h1, the upper valve chain wheel II 9j is connected with a lower valve chain wheel 9n through a chain II 9k, the lower valve chain wheel 9n is installed at the rear end of the lower valve rotating shaft 9p1, the number of teeth of the lower valve chain wheel 9n is less than that of the upper valve chain wheel II 9j, and a speed measuring signal disc 9q is installed at the front end of the lower valve rotating shaft 9p1.

The tension degree of the first chain 9f can be adjusted through the adjustable supporting frame 9c, and a tension chain wheel 9m is arranged on the loose edge of the second chain 9 k; the valve motor 9d drives the upper valve chain wheel I9 g to rotate through the main chain wheel 9e and the chain I9 f, the upper valve chain wheel I9 g drives the upper rotary valve 9h to rotate through the upper valve rotating shaft 9h1, the upper valve chain wheel II 9j drives the lower valve chain wheel 9n to rotate through the chain II 9k, the lower valve chain wheel 9n drives the lower rotary valve 9p to rotate through the lower valve rotating shaft 9p1, the rotating speed of the lower rotary valve 9p is always greater than that of the upper rotary valve 9j, the two rotary valves are driven by the same valve motor 9d, but the discharging amount of the lower rotary valve 9p is always greater than that of the upper rotary valve 9h, and the inner cavities of the double rotary valves 9 are prevented from being blocked; the double rotary valve 9 can ensure the sealing performance of the horizontal sterilizer, and meanwhile, when downstream equipment is connected with gas for conveying, compatibility can be well realized. The signal panel 9q that tests the speed is convenient for provide the signal to speed sensor, prevents down rotary valve 9p and stops the action after, and the control room can not in time know, leads to last rotary valve 9h still unloading, causes the valve internal volume to press stifled die.

Taking 5000 tons/day soybean production line as an example, the content of organic impurities is about 0.25 percent, namely 12.5 tons/day, if the soybean meal is sterilized and added into the soybean meal for sale, the price of the soybean meal is 2800 yuan/ton, namely 35,000 yuan/day can be increased, if the soybean meal is produced for 300 days in a year, the annual income is increased by 10,500,000 yuan/year, and under the market environment with intense competition, the income brought by the organic impurities is still very considerable.

The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention. In addition to the above embodiments, the present invention may have other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention. Technical features of the present invention which are not described may be implemented by or using the prior art, and will not be described herein.

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