阅读说明：本技术 一种风力发电叶片生产用的智能涂覆胶体工装装置 (Intelligent colloid coating tool device for wind power generation blade production ) 是由 林明 张朋 王磊 苑斐琦 蔚明轩 于 2020-06-03 设计创作，主要内容包括：一种风力发电叶片生产用的智能涂覆胶体工装装置,涉及风电叶片制造技术领域,包括支撑板、涂覆胶体机构和智能数据控制系统,所述涂覆胶体机构包括内部为空腔的矩形的设备框体,在设备框体顶部中心位置设有进胶口及激光定位器,设备框体的底部设有出胶口及定位棒,定位棒固定于设备框体底部中心位置,在设备框体的左右侧面上分别设有纵向导轨以及沿纵向导轨上下滑动的纵向阀片；设备框体的底面设有横向导轨及沿横向导轨左右滑动的2个横向阀片。本发明有益效果：本发明在不同的位置控制不同的胶体涂覆宽度和厚度,从而准确用胶,且不需要重复更换涂覆胶体工装,优化工艺流程,减少手工操作,加速涂覆胶体的时间,提高胶接质量。(An intelligent colloid coating tool device for wind power generation blade production relates to the technical field of wind power blade manufacturing, and comprises a supporting plate, a colloid coating mechanism and an intelligent data control system, wherein the colloid coating mechanism comprises a rectangular equipment frame body with a cavity inside, a colloid inlet and a laser positioner are arranged at the center position of the top of the equipment frame body, a colloid outlet and a positioning rod are arranged at the bottom of the equipment frame body, the positioning rod is fixed at the center position of the bottom of the equipment frame body, and a longitudinal guide rail and a longitudinal valve block which slides up and down along the longitudinal guide rail are respectively arranged on the left side surface and the right side surface of the equipment frame body; the bottom surface of the equipment frame body is provided with a transverse guide rail and 2 transverse valve plates which slide left and right along the transverse guide rail. The invention has the beneficial effects that: the glue coating device controls different glue coating widths and thicknesses at different positions, so that glue is accurately used, a glue coating tool does not need to be replaced repeatedly, the process flow is optimized, manual operation is reduced, the time for coating the glue is shortened, and the glue bonding quality is improved.)

1. The utility model provides an intelligence coating colloid tool equipment of wind power generation blade production usefulness which characterized in that: the intelligent glue coating device comprises a supporting plate (18) placed at the root of a blade and used for positioning, a glue coating mechanism used for coating glue and an intelligent data control system (1) used for controlling the work of the glue coating mechanism, wherein the glue coating mechanism comprises a rectangular equipment frame body (11) with a cavity inside, a glue inlet (16) and a laser positioner (17) are arranged at the center of the top of the equipment frame body (11), a glue outlet and a positioning rod (15) are arranged at the bottom of the equipment frame body (11), the positioning rod is fixed at the center of the bottom of the equipment frame body, the glue inlet (16) and the glue outlet are both communicated with the cavity inside the equipment frame body (11), longitudinal guide rails (9) and longitudinal valve plates (10) sliding up and down along the longitudinal guide rails (9) are respectively arranged on the left side surface and the right side surface of the equipment frame body (11), and the longitudinal valve plates (10) are; the bottom surface of the equipment frame body (11) is provided with a transverse guide rail (13) and 2 transverse valve plates (14) which slide left and right along the transverse guide rail (13), and the transverse valve plates (14) are driven by a transverse driving electric cylinder (12);

intelligent data control system includes laser sensor (2), numerical control module (3), vertical valve block control module (4) and horizontal valve block control module (5), wherein laser locator (17) is connected with laser sensor (2) through the cable conductor, laser sensor (2) are connected with numerical control module (3), numerical control module (3) are connected with vertical valve block control module (4) and horizontal valve block control module (5) respectively, vertical valve block control module (4) are connected with vertical drive electric jar (8) through vertical valve block cable conductor (6), horizontal valve block control module (5) are connected with horizontal drive electric jar (12) through horizontal valve block cable conductor (7).

2. The intelligent glue coating tool device for the production of the wind power generation blade, according to claim 1, is characterized in that: the longitudinal guide rail (9) and the transverse guide rail (13) are both of a sawtooth structure.

Technical Field

The invention belongs to the technical field of wind power blade manufacturing, and particularly relates to an intelligent colloid coating tool device for wind power generation blade production.

Background

With the continuous development of wind power technology, the height of a tower frame of a wind turbine generator set is continuously increased, the length of a blade is continuously lengthened, and increasingly strict requirements are provided for the production process of the blade. Coating colloid of the blade bonding process of traditional wind power blade is mainly through making different coating colloid frocks, advances gluey mouthful through artificial control, accomplishes the gluing agent spraying of whole blade.

For a traditional lightning protection system, on one hand, different colloid coating tools need to be manufactured in areas with different bonding widths, the tools need to be replaced for many times in the whole colloid coating process, the operation is complicated and long in time, and errors are easy to make in the replacement process; on the other hand, in the blade actual production process, generally require gluing agent thickness to be 6mm, but the gluing agent thickness that different regions need in the actual production is called owing to fill the process, maintenance process can have great error with the theoretical value, in order to avoid the regional scarce glue of error, can generally be in production in a large amount of gluing agents of the regional spraying of gluing agent thickness, because manual operation, some regions are easily omitted, cause the blade to lack glue, some regional spraying is excessive, causes the waste.

When the usage amount of the adhesive is not proper, the wind power blade is easily damaged in the running process due to the shortage of the adhesive, and the blade is easily overweight due to the excessive adhesive. The adhesive is reasonably and accurately sprayed, so that the manual operation process can be simplified on one hand, and the quality can be optimized on the other hand.

Disclosure of Invention

The invention aims to solve the technical problem of providing an intelligent colloid coating tool device for producing wind power generation blades, and solving the problems of the existing colloid coating method.

The technical scheme adopted by the invention for solving the technical problems is as follows: an intelligent glue coating tool device for wind power generation blade production comprises a supporting plate, a glue coating mechanism and an intelligent data control system, wherein the supporting plate is placed at the root of a blade and used for positioning, the glue coating mechanism is used for coating glue, the intelligent data control system is used for controlling the work of the glue coating mechanism, the glue coating mechanism comprises a rectangular equipment frame body, the inner portion of the equipment frame body is a cavity, a glue inlet and a laser positioner are arranged at the center position of the top of the equipment frame body, a glue outlet and a positioning rod are arranged at the bottom of the equipment frame body, the positioning rod is fixed at the center position of the bottom of the equipment frame body, the glue inlet and the glue outlet are both communicated with the inner cavity of the equipment frame body, longitudinal guide rails and longitudinal valve plates which slide up and down along the longitudinal guide rails are; the bottom surface of the equipment frame body is provided with a transverse guide rail and 2 transverse valve plates which slide left and right along the transverse guide rail, and the transverse valve plates are driven by a transverse driving electric cylinder;

the intelligent data control system comprises a laser sensor, a numerical control module, a longitudinal valve plate control module and a transverse valve plate control module, wherein the laser positioner is connected with the laser sensor through a cable, the laser sensor is connected with the numerical control module, the numerical control module is respectively connected with the longitudinal valve plate control module and the transverse valve plate control module, the longitudinal valve plate control module is connected with a longitudinal driving electric cylinder through a longitudinal valve plate cable, and the transverse valve plate control module is connected with a transverse driving electric cylinder through a transverse valve plate cable.

The longitudinal guide rail and the transverse guide rail are both in a sawtooth structure.

The invention has the beneficial effects that: according to the intelligent glue coating tool device, the width and height data of glue coated at each meter of the wind power blade are input through the numerical control module of the intelligent data control system, the laser positioner emits laser to sense the distance of the supporting plate, and the position data is fed back to the numerical control module through the laser sensor; the glue coating device controls different glue coating widths and thicknesses at different positions, so that glue is accurately used, a glue coating tool does not need to be replaced repeatedly, the process flow is optimized, manual operation is reduced, the time for coating the glue is shortened, and the glue bonding quality is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic view of the saw tooth structure on the longitudinal rail and the transverse rail of the invention.

The labels in the figure are: 1. the intelligent data control system comprises an intelligent data control system, 2, a laser sensor, 3, a numerical control module, 4, a longitudinal valve plate control module, 5, a transverse valve plate control module, 6, a longitudinal valve plate cable, 7, a transverse valve plate cable, 8, a longitudinal driving electric cylinder, 9, a longitudinal guide rail, 10, a longitudinal valve plate, 11, an equipment frame body, 12, a transverse driving electric cylinder, 13, a transverse guide rail, 14, a transverse valve plate, 15, a positioning rod, 16, a glue inlet, 17, a laser positioner, 18, a support plate, 19 and sawteeth.

Detailed Description

The invention will be described and explained with reference to the drawings.

As shown in the figure, the intelligent glue coating tool device for wind power generation blade production comprises a supporting plate 18 placed at the root of a blade and used for positioning, a glue coating mechanism used for coating glue and an intelligent data control system 1 used for controlling the work of the glue coating mechanism, wherein the glue coating mechanism comprises a rectangular equipment frame body 11 with a cavity inside, a glue inlet 16 and a laser positioner 17 are arranged at the center of the top of the equipment frame body 11, a glue outlet and a positioning rod 15 are arranged at the bottom of the equipment frame body 11, the positioning rod is fixed at the center of the bottom of the equipment frame body, the glue inlet 16 and the glue outlet are both communicated with an internal cavity of the equipment frame body 11, a longitudinal guide rail 9 and a longitudinal valve block 10 sliding up and down along the longitudinal guide rail 9 are respectively arranged on the left side surface and the right side surface of the equipment frame body 11, and the longitudinal valve block 10 is driven; the bottom surface of the equipment frame body 11 is provided with a transverse guide rail 13 and 2 transverse valve plates 14 which slide left and right along the transverse guide rail 13, and the transverse valve plates 14 are driven by a transverse driving electric cylinder 12;

the intelligent data control system comprises a laser sensor 2, a numerical control module 3, a longitudinal valve plate control module 4 and a transverse valve plate control module 5, wherein a laser positioner 17 is connected with the laser sensor 2 through a cable, the laser sensor 2 is connected with the numerical control module 3, the numerical control module 3 is respectively connected with the longitudinal valve plate control module 4 and the transverse valve plate control module 5, the longitudinal valve plate control module 4 is connected with a longitudinal driving electric cylinder 8 through a longitudinal valve plate cable 6, and the transverse valve plate control module 5 is connected with a transverse driving electric cylinder 12 through a transverse valve plate cable 7.

Further, the longitudinal guide rails 9 and the transverse guide rails 13 are both provided with a saw-toothed structure.

The numerical control module 3, the longitudinal valve plate control module 4 and the transverse valve plate control module 5 are all controllers or single-chip microcomputers in the prior art.

The utility model provides an intelligence coating colloid tool equipment of wind power generation blade production usefulness, intelligence coating colloid tool equipment includes three parts for backup pad, intelligent data control system and the coating colloid mechanism of location.

The intelligent data control system comprises a laser sensor 2 and a numerical control module 3, width and thickness data corresponding to specific positions of coated colloid on the wind power blade are input into the numerical control module 3 of the intelligent data control system, a laser positioner 17 mounted on a colloid coating mechanism emits laser to sense the distance of a support plate 18, the laser positioner 17 feeds back the position data of the support plate 18 to the laser sensor and finally guides the laser data into the numerical control module 3, and the numerical control module 3 finds the corresponding width and thickness data according to the position data and controls a driving electric cylinder on a longitudinal valve plate and a transverse valve plate to drive the valve plate to move to a required position.

The signals received by the laser sensor are transmitted to a control system to serve as input signals In, and corresponding output signals On1 and On2 control the longitudinal valve plate 10 and the transverse valve plate 14 to move to the set positions.

The intelligent data control system controls the connected longitudinal driving electric cylinder 8 and transverse driving electric cylinder 12 to drive the longitudinal valve plate and transverse valve plate to move through the numerical control module, so that transverse and longitudinal bidirectional movement is realized;

the longitudinal valve plate 10 and the transverse valve plate 14 belong to movable metal plates, and valve plate driving can be controlled by electric cylinders (two) with the IP56 grade, and the electric cylinders with control I/O controllers can be selected.

The laser positioner and the positioning rod are both welded on an equipment frame body 11 of the colloid coating mechanism.

The equipment frame body 11 is of a metal structure, and a cavity is formed inside the equipment frame body and can store adhesive.

The working principle and the method of the invention are as follows:

set up backup pad 18 in wind-powered electricity generation blade's root, the gluing agent is squeezed into in the inside cavity of equipment frame 11 through advancing jiao kou 16, laser sensor 2 on the intelligent data control system 1 acquires backup pad 18's position through laser locator 7 promptly coating the accurate position information of colloid place and give numerical control module 3 with information transmission, set up every meter department width and thickness data of wind-powered electricity generation blade in advance in numerical control module 3, according to position and width thickness data through vertical valve block control module 4 and horizontal valve block control module 5 control vertical drive electric jar 8 and horizontal drive electric jar 12 drive the removal of vertical valve block 10 and horizontal valve block 14, thereby the width and the thickness of the gluing agent of control typing, location stick 3 removes along the coating colloid line, ensure the accuracy of coating colloid position.