Electric valve control device and electric valve device provided with same
阅读说明:本技术 电动阀控制装置以及具备该电动阀控制装置的电动阀装置 (Electric valve control device and electric valve device provided with same ) 是由 萩元大志 佐藤洁治 小川善朗 于 2018-11-22 设计创作,主要内容包括:提供一种能够可靠地防止因失步引起的阀开度的控制精度的降低的电动阀控制装置以及具备该电动阀控制装置的电动阀装置。当检测到电动阀(9)的当前的开度与存储于电动阀控制装置(11)的开度不同的失步时,向外部(作为系统控制装置的空调ECU(16))输出初始化请求信号。(Provided are an electric valve control device and an electric valve device provided with the electric valve control device, wherein the reduction of the control accuracy of the valve opening caused by step loss can be reliably prevented. When a step-out is detected in which the current opening degree of the motor-operated valve (9) is different from the opening degree stored in the motor-operated valve control device (11), an initialization request signal is output to the outside (an air conditioning ECU (16) as a system control device).)
1. An electric valve control device for controlling the valve opening of an electric valve, characterized in that,
when a step-out is detected in which the current valve opening of the electric valve is different from the valve opening stored in the electric valve control device, an initialization request signal is output to the outside.
2. The electric valve control device according to claim 1,
has a non-volatile memory part, and a nonvolatile memory part,
a flag indicating that the initialization request signal has been output to the outside is stored in the storage unit, and the flag is cleared from the storage unit after initialization is performed.
3. The electric valve control device according to claim 2,
when an initialization request flag is stored at the time of startup, the initialization request signal is output to the outside.
4. The electric valve control apparatus according to claim 2 or 3,
when the initialization request flag is not stored at the time of startup, the initialization request signal is not output to the outside.
5. The electric valve control apparatus according to any one of claims 1 to 4, characterized by having:
a transmission/reception unit that transmits/receives signals to/from the outside;
a calculation unit that calculates a control signal for the valve opening of the electrically operated valve based on a signal received from the outside by the transmission/reception unit;
a motor driving unit that operates a motor of the electrically operated valve in accordance with a control signal for a valve opening degree of the electrically operated valve from the calculation unit; and
and an out-of-step detection unit that detects out-of-step of the electrically operated valve.
6. The electric valve control apparatus according to claim 5,
the motor drive unit has the step-out detection unit.
7. The electric valve control apparatus according to claim 5,
the arithmetic section has the step-out detecting section,
the step-out detection unit detects step-out of the electrically operated valve based on a rotation angle detected by a rotation angle detection unit of a motor attached to the electrically operated valve and a rotation angle stored in the electrically operated valve control device.
8. The electric valve control apparatus according to any one of claims 1 to 7,
in the communication for controlling the valve opening of the electrically operated valve, LIN communication, CAN communication, or FlexRay communication is used.
9. An electric valve device is characterized in that,
the electric valve control apparatus of any one of claims 1 to 8 assembled integrally with the electric valve.
Technical Field
The present invention relates to an electrically operated valve control device that controls a valve opening degree of an electrically operated valve, and an electrically operated valve device provided with the electrically operated valve control device.
Background
Conventionally, in a refrigeration cycle system used for an air conditioner, a refrigerator/freezer showcase, or the like, flow rate adjustment of a circulating refrigerant is performed for the purpose of stabilizing a cooling capacity, making a degree of superheat constant, and performing efficient operation, but in order to perform adjustment at this time with high accuracy, an electrically operated valve as an electric expansion valve or a flow rate control valve in which a valve body is operated by a stepping motor is widely used. Further, there are also electrically operated valves such as a shut-off valve for opening and closing a refrigerant flow path using a stepping motor to flow or shut off the refrigerant, and a three-way valve (flow path switching valve) for switching the flow direction of the refrigerant. (see, for example, patent document 1).
However, in the electrically operated valve using the stepping motor, the opening degree is generally controlled by open-loop control without feedback of an absolute opening degree (actual opening degree), and the valve element in the valve is stopped at a position when the power supply is stopped, without returning to an initial position. Therefore, there is a problem that the position (absolute opening) at which the valve element stops cannot be accurately grasped the next time the power is turned on.
Therefore, in the control of the electrically operated valve or the like using the stepping motor, initialization (also referred to as origin position determination, base point position determination, initialization, or the like) is usually performed at the time of power-on or the like, and the control of the opening degree is started after the position of the valve element is determined (for example, see patent document 2). Here, the initialization is a process of sufficiently rotating the stepping motor in the valve closing direction or the valve opening direction by the number of pulses exceeding the entire stroke from the fully open position to the fully closed position or from the fully closed position to the fully open position, specifically, for example, by the number of pulses for which the rotation of the stepping motor is stopped by the rotor of the stepping motor reliably colliding with a stopper called a stopper, thereby determining the initial position of the 0 pulse or the maximum pulse of the motor-operated valve.
Disclosure of Invention
The present invention has been made in view of the above circumstances, and an object thereof is to provide an electric valve control device capable of reliably preventing a decrease in the control accuracy of the valve opening degree due to step-out, and an electric valve device provided with the electric valve control device.
Means for solving the problems
In order to solve the above problem, an electric valve control device according to the present invention is an electric valve control device for controlling a valve opening of an electric valve, wherein an initialization request signal is outputted to an outside when a step-out is detected in which a current valve opening of the electric valve is different from a valve opening stored in the electric valve control device.
In a preferred embodiment, the memory device includes a nonvolatile memory unit, and the memory unit stores a flag indicating that the initialization request signal has been output to the outside, and clears the flag from the memory unit after initialization is performed.
In another preferred embodiment, the initialization request signal is output to the outside when an initialization request flag is stored at the time of startup.
In another preferred embodiment, when the initialization request flag is not stored at the time of startup, the initialization request signal is not output to the outside.
In another preferred embodiment, the method comprises: a transmission/reception unit that transmits/receives signals to/from the outside; a calculation unit that calculates a control signal for the valve opening of the electrically operated valve based on a signal received from the outside by the transmission/reception unit; a motor driving unit that operates a motor of the electrically operated valve in accordance with a control signal for a valve opening degree of the electrically operated valve from the calculation unit; and an out-of-step detection unit that detects out-of-step of the electrically operated valve.
In another preferred aspect, the motor drive unit includes the step-out detection unit.
In another preferred aspect, the calculation unit includes the step-out detection unit, and the step-out detection unit detects the step-out of the electrically operated valve based on a rotation angle detected by a rotation angle detection unit provided in a motor of the electrically operated valve and a rotation angle stored in the electrically operated valve control device.
In another preferred embodiment, LIN communication, CAN communication or FlexRay communication is used for communication for controlling the valve opening of the electric valve.
In the electric valve device according to the present invention, the electric valve control device is integrally assembled with the electric valve.
Effects of the invention
According to the present invention, since the initialization request signal is output to the outside when step-out is detected, initialization is performed every time step-out is detected, and therefore, it is possible to reliably prevent a decrease in the control accuracy of the valve opening degree due to step-out.
Further, since the flag indicating that the initialization request signal has been output to the outside is stored in the nonvolatile storage portion and the flag is cleared from the nonvolatile storage portion after the initialization is performed, the initialization request signal is output and, when the power supply is turned off after the flag is stored in the nonvolatile storage portion until the initialization is actually performed or during the initialization, the flag is stored in the nonvolatile storage portion if the initialization is not completed, and therefore, if the flag of the nonvolatile storage portion is not cleared at the next startup (for example, at the time of power supply on, at the time of recovery from the sleep mode, or the like), the initialization request signal can be output to the outside, whereby the initialization can be reliably performed, and thus, the reduction in the control accuracy of the valve opening due to the step loss can be reliably prevented. Further, since the initialization request signal is not output to the outside when the startup flag is cleared, the life of the motor-operated valve is not shortened by performing unnecessary initialization.
Drawings
Fig. 1 is a system block diagram of a first embodiment of an electric valve control device and an electric valve device including the electric valve control device according to the present invention.
Fig. 2 is a flowchart showing a process flow of step-out detection by the motor-operated valve control device shown in fig. 1.
Fig. 3 is a flowchart showing a process flow of initialization by the electric valve control apparatus shown in fig. 1.
Fig. 4 is a system block diagram of a second embodiment of an electric valve control device according to the present invention and an electric valve device including the electric valve control device.
Fig. 5 is a flowchart showing a process flow of step-out detection by the electric valve control apparatus shown in fig. 4.
Detailed Description
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(first embodiment)
[ electric valve control device and electric valve device structure having the same ]
Fig. 1 is a system block diagram of a first embodiment of an electric valve control device and an electric valve device including the electric valve control device according to the present invention. In the following description, a case where the electric valve control device according to the present invention is applied to an expansion valve of a refrigeration cycle used for an automobile air conditioner will be described as an example.
In the
Although not shown in the drawings, in a refrigeration cycle used for an automobile air conditioner, for example, a compressor, a condenser, (the
The electrically operated
The communication method between the air conditioner ECU16 and the electrically-operated
The electric
The specific configuration of the electric
Since it is necessary to determine, for example, the 0 pulse as the initial position of the motor-operated
Since the current position (pulse number) of the
In a normal state, the
In this example, the stepping
When receiving the power supply shutoff signal or the sleep mode transition signal from the air conditioning ECU16, the
Here, the sleep mode is a mode in which power is turned on but power is saved by limiting or stopping a part of the functions of the
When the power supply is turned on again via the air conditioner ECU16 or when the vehicle returns from the sleep mode, the
[ step-out detection and initialization of electric valve in electric valve control device ]
Next, the flow of processing for step-out detection and initialization of (the
As shown in fig. 2, the
When the
As shown in fig. 3, when the initialization is performed, the
When the initialization instruction signal is present (yes in step S31), the
Subsequently,
If the initialization request flag stored in EEPROM11e is 1 (step S33: yes) (i.e., in the case where initialization has been performed in the case where the signal of step-out is detected), then
On the other hand, if the initialization request flag stored in EEPROM11e is not 1 (step S33: no) (for example, in the case where initialization is already performed in response to an initialization instruction from air conditioner ECU16 at the time of power-on in normal use or at the time of return from sleep mode, or the like), step S34 is skipped and the process is ended.
After the step-out detection and initialization are completed, the
In the above control, the state in which the initialization request flag is stored in the storage area of EEPROM11e is set to 1, and the state in which the initialization request flag is cleared is set to 0, but any specific signal may be used as long as it can be recognized whether or not the initialization request flag is stored. For example, the state in which the initialization request flag is stored may be set to 0, and the cleared state may be set to 1, or other numbers may be used. Further, a flag indicating a state in which the initialization request flag is stored and a flag indicating a state in which the initialization request flag is not stored (that is, a state in which the flag is cleared) may be provided as other configurations.
[ effects of the operation of the electric valve control device and the electric valve device having the electric valve control device ]
As described above, in the electrically-operated
In addition, since an initialization request flag indicating that an initialization request signal is outputted to the outside is stored in EEPROM (non-volatile storage) 11e, and clears the initialization request flag from EEPROM11e after the initialization is performed, thus outputting an initialization request signal, after the initialization request flag is stored in EEPROM11e (set to 1) and before the initialization is actually performed or in the middle of the initialization, in the case where the power supply is suddenly cut off due to, for example, a short circuit or disconnection of the lead wires, since the state in which the initialization is not completed is stored in EEPROM11e, therefore, at the next start-up (for example, at the time of power-on or at the time of recovery from sleep mode, etc.), the initialization request flag of EEPROM11e is set to 1, and therefore, it is possible to output an initialization request signal from
In addition, when the initialization request flag is not set at the time of startup, the initialization request signal is not output to the outside, and therefore unnecessary initialization is not performed, and the life of the motor-operated
(second embodiment)
Fig. 4 is a system block diagram of a second embodiment of an electric valve control device according to the present invention and an electric valve device including the electric valve control device. The electric valve control device and the electric valve device including the electric valve control device according to the second embodiment are substantially the same in configuration as the electric
That is, as shown in fig. 4, in the present embodiment, a
Fig. 5 is a flowchart showing a process flow of step-out detection by (the
As shown in fig. 5, the
Next, the
If the difference is equal to or greater than the threshold value (yes in step S53), the
On the other hand, if the difference is smaller than the threshold (NO in step S53), the
In this case, the initialization can be performed by the same procedure as in the first embodiment.
In this way, in the electrically-operated
In the above embodiment, the case where the electric
In each of the above embodiments, the process (initialization) of rotating the stepping
Description of the symbols
5 expansion valve
8 step motor
9 electric valve
11 electric valve control device
11a regulator
11b Microcomputer (arithmetic unit)
11c LIN transceiver (Transceiver signal part)
11d stepping motor driver (Motor drive part)
11e EEPROM (nonvolatile memory)
12 electric valve device
14 LIN bus
16 air conditioner ECU
20 rotation angle sensor (rotation angle detector)
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