Full-automatic polishing and dust removing integrated machine

文档序号:1135324 发布日期:2020-10-09 浏览:10次 中文

阅读说明:本技术 一种全自动抛光除尘一体机 (Full-automatic polishing and dust removing integrated machine ) 是由 林凤坂 林佰良 于 2020-07-29 设计创作,主要内容包括:本发明公开了一种全自动抛光除尘一体机,该一体机包括有抛光装置以及除尘装置;其中,除尘装置包括有:具有内部容置空间,用于防止尘屑飞扬的防尘罩,用于产生负压、推动含尘气体流动的抽风机,用于湿式捕集尘屑,形成含灰渣废液的捕尘组件;抛光装置置于防尘罩中,防尘罩的进风处与外部大气连通,捕尘组件置于防尘罩的出风一侧,抽风机置于捕尘组件出风一侧,防尘罩、捕尘组件以及抽风机顺次接合连通形成风道。与现有技术相比,本发明提供的技术方案具有一体化性能好、架构简洁,布局紧凑、捕尘组件结构稳定以及除尘效果好的有益效果。(The invention discloses a full-automatic polishing and dust removing integrated machine, which comprises a polishing device and a dust removing device, wherein the polishing device is arranged on the polishing device; wherein, dust collector is including: the dust collecting device comprises a dust cover, an exhaust fan, a dust collecting component and a dust collecting component, wherein the dust cover is provided with an internal accommodating space and used for preventing dust from flying, the exhaust fan is used for generating negative pressure and pushing dust-containing gas to flow, and the dust collecting component is used for collecting the dust in a wet mode to form waste liquid containing ash residues; the polishing device is arranged in the dust cover, the air inlet of the dust cover is communicated with the outside atmosphere, the dust catching assembly is arranged on one side of the air outlet of the dust cover, the exhaust fan is arranged on one side of the air outlet of the dust catching assembly, and the dust cover, the dust catching assembly and the exhaust fan are sequentially connected and communicated to form an air channel. Compared with the prior art, the technical scheme provided by the invention has the beneficial effects of good integration performance, simple structure, compact layout, stable structure of the dust catching assembly and good dust removal effect.)

1. A full-automatic polishing and dust removal integrated machine comprises a polishing device and is characterized by also comprising a dust removal device; the dust removing device comprises:

a dust cover having an inner receiving space for preventing dust from flying;

the exhaust fan is used for generating negative pressure and pushing dusty gas to flow;

the dust collecting component is used for collecting dust and scraps in a wet mode to form waste liquid containing ash residues;

burnishing device arranges in the dust cover, the air inlet department and the outside atmosphere intercommunication of dust cover, it arranges in to catch the dirt subassembly the air-out one side of dust cover, the air exhauster is arranged in catch dirt subassembly air-out one side, the dust cover catch the dirt subassembly and the air exhauster joins in order and communicates the formation wind channel.

2. The all-in-one machine of claim 1, wherein the dust collection assembly comprises a dust hood, and the dust hood is disposed between the dust hood and the exhaust fan and is in communication therewith.

3. The all-in-one machine of claim 2, wherein the dust-catching assembly further comprises a sprayer for spraying water mist to form a spraying area to catch dust particles in the dust-containing air, so that the water mist and the dust-containing air are mixed to form ash-containing waste liquid; the sprayer is fixed at the top of the dust excluding hood, and the sprayer faces to the inner space of the dust excluding hood and is opened.

4. The integrated machine of claim 3, wherein the dust collecting assembly further comprises a dust baffle plate, the dust baffle plate is arranged in the dust hood, the upper part of the dust baffle plate is fixed with the dust hood, the lower part of the dust baffle plate is hung, and the plate surface of the dust baffle plate is perpendicular to the wind source direction.

5. The all-in-one machine of claim 4, wherein the dust-catching assembly further comprises a waste liquid hopper for receiving ash-containing waste liquid formed by mixing the dust-containing air and the water mist; the waste liquid hopper is arranged below the sprayer and the dust baffle.

6. The integrated machine of claim 5, wherein the dust collection assembly further comprises a demister grid for removing water mist from the air, the demister grid being disposed on a side of the dust guard plate facing away from the sprayer, the demister grid being fixed to the dust hood.

7. The integrated machine of claim 4, further comprising a filtered water tank for filtering ash in the waste liquid, wherein the filtered water tank is communicated with the waste liquid hopper pipeline, and the filtered water tank is further communicated with the sprayer pipeline.

8. The integrated machine of claim 7, wherein the air outlet of the exhaust fan is communicated with the pipeline of the filtering water tank.

9. The integrated machine of claim 1, further comprising an intelligent control device, wherein the intelligent control device interacts with the polishing device and the dust removal device respectively.

Technical Field

The invention belongs to the technical field of polishing machine manufacturing, and particularly relates to a polishing and dust removing integrated machine.

Background

The polishing machine generates a great amount of dust during the working process, if the dust is scattered into the air, on one hand, the dust will have adverse effect on the environment, and on the other hand, the scattered dust is easy to adhere to nearby processing equipment, and in severe cases, the working function of the equipment will be damaged, so that the processing equipment cannot fail and wear.

In order to solve the problem of dust and debris during the operation of a polishing machine, various solutions are proposed in the prior art, for example, a polishing machine with a dust remover is disclosed in chinese patent application with patent publication No. CN201279731, in which the polishing machine is connected with a fan, the fan is connected with the dust remover, a partition is installed at the upper part of a dust remover housing, a plurality of round holes are formed on the partition for installing a venturi, a dust removing filter bag frame and a dust removing filter bag, a dust collector is installed at the lower part of the dust remover housing, an opening and closing valve for sealing is installed in the dust collector, the dust remover is vertically supported and installed on an equipment foundation, and the dust and debris dispersed during the polishing process are collected in the dust collector.

When the polishing machine disclosed in the above patent application document is applied in reality, since the fan is connected with the polishing machine, dust is very easily sucked by the fan, and adheres to small gaps between fan blades of the fan and components such as a motor, and the longer the working time is, the more serious the fan is damaged, so that a good dust removal effect is difficult to obtain.

The above problems are generally present in the existing dust removing device, and for those skilled in the art, how to construct a reasonable dust removing device, ensure that the dust flying in the polishing process is filtered out effectively, efficiently and reasonably, and further ensure that the whole dust removing device is stable and reliable and can work continuously for a long time is a technical problem to be solved urgently.

Disclosure of Invention

In order to solve the above problems, an object of the present invention is to provide an integrated polishing and dust removing machine, which is provided with a polishing device and a dust removing device therein, and which performs two processes of polishing external workpieces and processing dust generated during the polishing process.

The invention also aims to provide the polishing and dust removing integrated machine which is low in manufacturing cost, convenient to process and convenient and fast to remove dust.

In order to achieve the purpose, the technical scheme of the invention is as follows:

a full-automatic polishing and dust removing integrated machine comprises a polishing device and a dust removing device;

wherein, dust collector is including: the dust collecting device comprises a dust cover, an exhaust fan, a dust collecting component and a dust collecting component, wherein the dust cover is provided with an internal accommodating space and used for preventing dust from flying, the exhaust fan is used for generating negative pressure and pushing dust-containing gas to flow, and the dust collecting component is used for collecting the dust in a wet mode to form waste liquid containing ash residues;

the polishing device is arranged in the dust cover, the air inlet of the dust cover is communicated with the outside atmosphere, the dust catching assembly is arranged on one side of the air outlet of the dust cover, the exhaust fan is arranged on one side of the air outlet of the dust catching assembly, and the dust cover, the dust catching assembly and the exhaust fan are sequentially connected and communicated to form an air channel. Treat that processing work piece polishes processing on burnishing device, produces a large amount of dusts bits in polishing process, and the dusts bits is to scattering all around, receives the dust cover restriction, can't scatter to go in the outside air circumstance of dust cover, polishes the in-process of processing at burnishing device, and dust collector synchronous working: the exhaust fan generates negative pressure to push dust-containing air in the dust cover to flow towards the dust catching assembly, dust particles in the air are caught after the dust-containing air passes through the dust catching assembly, and the rest clean air is exhausted through the exhaust fan.

Furthermore, the dust catching assembly comprises a dust hood which is arranged between the dust hood and the exhaust fan and communicated with the dust hood and the exhaust fan. The dust hood is arranged and used for being connected with the dust cover and the exhaust fan to form a closed air channel, so that dust is prevented from diffusing to the outside, and the installation foundation is provided for the dust catching assembly and a foundation environment is provided for the work of the dust catching assembly.

Furthermore, the dust catching assembly also comprises a sprayer which is used for spraying water mist to form a spraying area and catching dust particles in the dust-containing air, so that the water mist and the dust-containing air are mixed to form waste liquid containing ash; the sprayer is fixed at the top of dust excluding hood, and the sprayer opens towards the inside space of dust excluding hood. The spray thrower opens towards the dust excluding hood inner space, and the blowout water smoke forms the district that sprays in the dust excluding hood inner space, and the dusty air in the dust cover sprays the district through the promotion of the negative pressure that the air exhauster formed, and the dirt bits particle in the air falls down with the water smoke bonding formation large granule, and the dirt bits particle is caught.

Furthermore, the dust catching assembly also comprises a dust baffle plate, the dust baffle plate is arranged in the dust hood, the upper part of the dust baffle plate is fixed with the dust hood, the lower part of the dust baffle plate hangs down, and the plate surface of the dust baffle plate is vertical to the direction of the wind source.

Furthermore, the dust catching assembly also comprises a waste liquid hopper for receiving waste liquid containing ash and slag formed after dust-containing air is mixed with water mist; the waste liquid bucket is arranged below the sprayer and the dust baffle plate.

Furthermore, the dust catching assembly also comprises a defogging grid for removing water mist in the air, the defogging grid is arranged on one side of the dust baffle plate, which is away from the sprayer, and the defogging grid is fixed with the dust hood.

The dust blocking plate can be arranged to block dust-containing air from the direction of an air source and block the dust-containing air in the spraying area, so that dust particles in the dust-containing air are fully mixed with water mist, and the dust particles are fully trapped; and another purpose of setting up the dust board is in separating spray thrower and defogging bars, separate two relatively independent and keep connected workspace: the sprayer spouts water mist to form a spraying area, the defogging grid is arranged on the other side of the dust board to form a defogging area, dust-containing air flows under the action of the exhaust fan and firstly enters the spraying area, most dust particles in the dust-containing air are adhered by the water mist in the area, waste water containing ash and slag falls into the waste liquid hopper, relatively clean humid air flows along a gap between the lower part of the dust board and the water surface of the waste liquid hopper and enters the defogging area, and the defogging grid performs defogging treatment on the relatively clean humid air in the defogging area and filters out the water mist to leave relatively clean dry and comfortable air which is exhausted by the exhaust fan.

The dust catching assembly is arranged in a relatively sealed space in the dust hood, the dust blocking plates are used as intervals, and the dust-containing air is pushed to sequentially carry out dust catching-water mist filtering treatment through the relatively independent spraying area and the communicated demisting area, so that the air reaching the air inlet of the exhaust fan is relatively dry and clean, and cannot influence the fan blade of the exhaust fan and the related structure in the air inlet.

The integrated machine also comprises a filtering water tank for filtering ash in the waste liquid, the filtering water tank is communicated with a waste liquid hopper pipeline, the waste liquid containing the ash in the waste liquid hopper is connected into a filtering water tank, after being filtered by the filtering water tank, the ash and the water are separated, the filtering water tank is communicated with a sprayer pipeline, and the separated water is communicated to the sprayer through a pipeline and is sprayed out through the sprayer to form water mist so as to complete water path circulation.

The air outlet of the exhaust fan is communicated with a pipeline of the filtering water tank. The air outlet of the exhaust fan is communicated with the filtering water tank, so that the filtering effect of the filtering water tank can be utilized to filter the whole dust removal device for the last time, and the cleanness and dustlessness of the discharged air are ensured.

The integrated machine also comprises an intelligent control device, and the intelligent control device is respectively interacted with the polishing device and the dust removal device. It should be noted that the intelligent control device is the prior art, in the technical scheme provided by the present invention, the intelligent control device is used for performing intelligent control on the whole polishing and dust removing integrated machine, when the polishing and dust removing integrated machine provided by the present invention is applied to practice, a technician can set the specific electrical structure of the intelligent control device according to the specific application scenario, and the structure of the intelligent control device is not the protection core of the present invention and is not within the protection scope of the present invention.

The invention has the beneficial effects that:

the integration performance is good: the polishing device and the dust removal device are arranged in the integrated machine, external workpieces can be polished in a centralized mode, dust removal processing is conducted on dust generated in the polishing processing process, and the whole processing process is complete and reliable.

The framework is simple, and the layout is compact: the dust cover, the dust hood, the dust catching device and the exhaust fan are arranged on the periphery of the polishing device respectively, so that a closed air duct can be formed by the connection of the dust cover, the dust catching hood and the exhaust fan, the flowing of dust-containing air is promoted, meanwhile, the dust catching device is correspondingly arranged in the dust catching hood, dust particles in the dust-containing air are caught, the dust particles are prevented from being drawn into the exhaust fan, and the dust particles are adhered to blades of the exhaust fan and other important parts to threaten the safe operation of the exhaust fan.

Catch dirt subassembly stable in structure, dust removal effect is good: the dust blocking plate is used as an interval, the dust catching assembly is divided into a spraying area and a defogging area, dust-containing air firstly passes through the spraying area, is mixed with water mist sprayed by the sprayer to form waste liquid containing ash and slag and relatively clean wet air, and then is defogged by the defogging grid to form relatively clean dry and comfortable air, the whole dust and debris catching process is compact and reliable, the whole dust catching structure is stable in operation, and the dust removing effect is good.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the polishing and dust-removing integrated machine implemented in the specific embodiment.

FIG. 2 is a schematic view of a first-view partial structure of a polishing and dust-removing integrated machine implemented in an embodiment.

FIG. 3 is a schematic diagram of a second perspective partial structure of the polishing and dust-removing integrated machine implemented in the embodiment.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In order to achieve the purpose, the technical scheme of the invention is as follows:

please refer to fig. 1-3.

A full-automatic polishing and dust removing integrated machine comprises a polishing device (not shown) and a dust removing device 1;

wherein, dust collector 1 is including: the dust collecting device comprises a dust cover 11 with an inner accommodating space for preventing dust from flying, an exhaust fan 12 for generating negative pressure and pushing dust-containing gas to flow, and a dust collecting component 13 for collecting the dust in a wet manner and forming waste liquid containing ash residues;

the polishing device is arranged in the dust cover 11, the air inlet of the dust cover 11 is communicated with the outside atmosphere, the dust catching component 13 is arranged on the air outlet side of the dust cover 11, the exhaust fan 12 is arranged on the air outlet side of the dust catching component 13, and the dust cover 11, the dust catching component 13 and the exhaust fan 12 are sequentially connected and communicated to form an air channel.

In this embodiment, the dust-catching assembly 13 includes a dust hood 131, and the dust hood 131 is disposed between and communicates with the dust hood 11 and the suction fan 12. A dust cover 131 is provided for engaging the dust cover 11 and the exhaust fan 12 to form a closed air duct to prevent dust from diffusing to the outside, and to provide a mounting base for the dust catching assembly 13 and a base environment for the operation of the dust catching assembly 13.

In the present embodiment, the dust-catching assembly 13 further includes a sprayer 132 for spraying water mist to form a spraying area, and collecting dust particles in the dust-laden air, so that the water mist and the dust-laden air are mixed to form ash-laden waste liquid; the shower 132 is fixed to the top of the dust hood 131, and the shower 132 is opened facing the inner space of the dust hood 131.

In this embodiment, the dust-catching assembly 13 further includes a dust-blocking plate 133, the dust-blocking plate 133 is disposed inside the dust-collecting hood 131, the upper portion of the dust-blocking plate 133 is fixed to the dust-collecting hood 131, the lower portion of the dust-blocking plate hangs down, and the plate surface of the dust-blocking plate 133 is perpendicular to the wind source direction.

In the present embodiment, the dust-catching assembly 13 further comprises a waste liquid hopper 134 for receiving ash-containing waste liquid formed by mixing the dust-containing air and the water mist; a waste bin 134 is positioned below the sprayer 132 and the dust guard 133.

In this embodiment, the dust-catching assembly 13 further comprises a defogging grid 135 for removing water mist from the air, the defogging grid 135 is disposed on the side of the dust shield 133 facing away from the sprayer 132, and the defogging grid 135 is fixed with the dust hood 131.

The dust catching assembly 13 is arranged in a relatively sealed space inside the dust hood 131, the dust blocking plates 133 are used as intervals, and the dust-containing air is pushed to sequentially perform dust catching-water mist filtering treatment through the relatively independent and communicated spraying area and the communicated mist removing area, so that the air reaching the air inlet of the exhaust fan 12 is relatively dry and clean, and cannot influence the fan blade of the exhaust fan 12 and the related structure inside the fan blade.

In the specific embodiment, the integrated machine further comprises a filter water tank 2 for filtering ash in the waste liquid, the filter water tank 2 is communicated with the waste liquid bucket through a pipeline, the waste liquid containing ash in the waste liquid bucket 134 is connected into the filter water tank 2, after being filtered by the filter water tank 2, the ash and the water are separated, the filter water tank 2 is communicated with the sprayer 132 through a pipeline, the separated water is communicated into the sprayer 132 through a pipeline and is sprayed out through the sprayer 132 to form water mist, and the water path circulation is completed.

In the present embodiment, the air outlet of the exhaust fan 12 is communicated with the filtered water tank 2. The air outlet of the exhaust fan 12 is communicated with the filtering water tank 2, so that the filtering effect of the filtering water tank 2 can be utilized to perform the last filtering for the whole dust removing device 1, and the exhausted air is clean and dustless.

In the specific embodiment, the all-in-one machine further comprises an intelligent control device 3, and the intelligent control device 3 is respectively interacted with the polishing device and the dust removal device 2.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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