Overrunning clutch for engine starter adapter
阅读说明:本技术 用于发动机起动器适配器的超越离合器 (Overrunning clutch for engine starter adapter ) 是由 R.F.夸夫 于 2018-09-10 设计创作,主要内容包括:本文描述了一种用于将发动机起动器可操作地连接至发动机的装置,其中发动机包括发动机曲轴,并且发动机起动器具有带有一定长度的起动器轴、以及与起动器适配器轴径向间隔开并在轴的长度内的蜗杆驱动器的蜗杆或蜗杆螺钉。该装置包括可操作地附接至起动器适配器轴上的蜗轮组件。蜗轮组件包括:蜗轮齿轮或蜗轮,其被定位成与蜗杆接合;以及超越离合器,该超越离合器沿径向位于蜗轮和起动器适配器轴之间并且可操作地接合起动器适配器轴。(An apparatus for operatively connecting an engine starter to an engine is described herein, wherein the engine includes an engine crankshaft and the engine starter has a starter shaft with a length and a worm or worm screw with a worm drive radially spaced from and within the length of the starter adapter shaft. The device includes a worm gear assembly operatively attached to a starter adapter shaft. The worm wheel assembly includes: a worm gear or worm wheel positioned to engage the worm; and an overrunning clutch located radially between the worm gear and the starter adapter shaft and operatively engaging the starter adapter shaft.)
1. A device for operatively connecting an engine starter to an engine, the engine having an engine crankshaft, the engine starter having a starter shaft with a starter shaft length and a worm radially spaced from and within the starter adapter shaft, the device comprising:
a worm gear assembly operatively attached to the starter adapter shaft and comprising:
a worm gear positioned to engage the worm; and
an overrunning clutch radially positioned between the worm gear and the starter adapter shaft and operably engaged with the starter adapter shaft.
2. The device of claim 1, wherein the worm gear assembly further comprises a housing positioned along a length of the starter adapter shaft and substantially radially aligned with the worm, the housing having an outer housing surface and an inner housing surface, the inner housing surface forming a central cavity that houses the overrunning clutch.
3. The device of any one of claims 1-2, wherein the housing comprises:
first and second housing ends;
a first bearing positioned proximate the first housing end and a second bearing positioned proximate the second housing end, the first and second bearings positioned within the housing, and the housing supported on the starter adapter shaft by the first and second bearings.
4. The device of any one of claims 1-3, wherein the housing includes a race having an outer race surface and an inner race surface, the outer race surface engaging the inner housing surface and the inner race surface engaging the overrunning clutch.
5. The device of any of claims 1-4, further comprising at least one liner disk and at least one friction disk, the at least one liner disk and the at least one friction disk being operably positioned between the worm gear and the housing and having a spatial relationship along a length of the starter adapter shaft.
6. The apparatus of any of claims 1 to 5, further comprising:
a biasing member operatively engaging the worm gear and the outer housing surface;
wherein the outer housing surface of the housing comprises a fastening area; and
a fastening member operatively engaging the fastening region and the biasing member, the fastening member positioned to selectively position the biasing member relative to the housing and the worm gear, the selective positioning adjusting a spatial relationship of the at least one liner disk and the at least one friction disk.
7. The device of any one of claims 1 to 6, wherein the housing comprises a first retaining member positioned proximate the first housing end and a second retaining member positioned proximate the second housing end.
8. The device of any one of claims 1 to 7, wherein the worm gear assembly is positioned to transfer torque from the engine starter to the starter adapter shaft for further transfer to the engine crankshaft.
9. The device of any one of claims 1 to 8, wherein the overrunning clutch is selected from the group consisting of a sprag clutch, a roller clutch, a ratchet clutch, a ramp clutch, a slipper clutch, and a wedge ramp clutch.
10. A device for operatively connecting an engine starter to an engine, the engine having an engine crankshaft, the engine starter having a starter shaft with a starter shaft length and a worm radially spaced from and within the starter adapter shaft, the device comprising:
a worm gear assembly operatively attached to the starter adapter shaft and the worm, the worm gear assembly comprising:
a housing positioned along a length of the starter adapter shaft and generally radially aligned with the worm, the housing having an outer housing surface and an inner housing surface, the inner housing surface forming a central cavity that houses the overrunning clutch;
a worm gear located outside the housing to engage the worm; and
an overrunning clutch radially positioned between the worm gear and the starter adapter shaft and operably engaged with the starter adapter shaft.
11. The apparatus of claim 10, wherein the worm gear assembly is positioned to transfer torque from the engine starter to the starter adapter shaft for further transfer of the torque to the engine crankshaft.
12. The apparatus of any one of claims 10 to 11, wherein the housing comprises:
first and second housing ends;
a first bearing positioned proximate the first housing end and a second bearing positioned proximate the second housing end, the first and second bearings positioned within the housing, and the housing supported on the starter adapter shaft by the plurality of bearings; and
a first retaining member positioned proximate the first housing end opposite the overrunning clutch from the first bearing, and a second retaining member positioned proximate the second housing end opposite the overrunning clutch from the second bearing.
13. The device of any one of claims 10 to 12, wherein the housing includes a race having an outer race surface and an inner race surface, the outer race surface engaging the inner housing surface and the inner race surface engaging the overrunning clutch.
14. The device of any of claims 10 to 13, further comprising at least one liner disk and at least one friction disk, the at least one liner disk and the at least one friction disk being operably positioned between the worm gear and the housing and having a spatial relationship along a length of the starter adapter shaft.
15. The apparatus of any of claims 10 to 14, further comprising:
a biasing member operatively engaging the worm gear and the outer housing surface;
wherein the outer housing surface of the housing comprises a fastening area; and
a fastening member operatively engaging the fastening region and the biasing member, the fastening member positioned to selectively position the biasing member relative to the housing and the worm gear, the selective positioning adjusting a spatial relationship of the at least one liner disk and the at least one friction disk.
16. The apparatus of any one of claims 10 to 15, wherein the overrunning clutch is selected from the group consisting of a sprag clutch, a roller clutch, a ratchet clutch, a ramp clutch, a slipper clutch, and a wedge ramp clutch.
17. A device for operatively connecting an engine starter to an engine, the engine having an engine crankshaft, the engine starter having a starter shaft with a starter shaft length and a worm radially spaced from and within the starter adapter shaft, the device comprising:
a worm gear assembly operatively attached to the starter adapter shaft and the worm, the worm gear assembly comprising:
a housing positioned along a length of the starter adapter shaft and generally radially aligned with the worm, the housing having an outer housing surface and an inner housing surface, the inner housing surface forming a central cavity that houses the overrunning clutch;
a worm gear located outside the housing to engage the worm;
an overrunning clutch radially between the worm gear and the starter adapter shaft and operably engaged with the starter adapter shaft; and
wherein the worm gear assembly is positioned to transfer torque from the engine starter to the starter adapter shaft for further transfer of the torque to the engine crankshaft.
18. The apparatus of claim 17, wherein the housing comprises:
first and second housing ends;
a first bearing positioned proximate the first housing end and a second bearing positioned proximate the second housing end, the first and second bearings positioned within the housing, and the housing supported on the starter adapter shaft by the plurality of bearings;
a first retaining member positioned proximate the first housing end opposite the overrunning clutch from the first bearing and a second retaining member positioned proximate the second housing end opposite the overrunning clutch from the second bearing; and
a race having an outer race surface and an inner race surface, the outer race surface engaging the inner housing surface and the inner race surface engaging the overrunning clutch.
19. The apparatus of any of claims 17 to 18, further comprising: a plurality of liner plates and a plurality of friction plates operatively positioned between the worm gear and the housing and having a spatial relationship along a length of the starter adapter shaft.
20. The apparatus of any of claims 17 to 19, further comprising:
a biasing member operatively engaging the worm gear and the outer housing surface;
wherein the outer housing surface of the housing comprises a fastening area; and
a fastening member operatively engaging the fastening region and the biasing member, the fastening member positioned to selectively position the biasing member relative to the housing and the worm gear, the selective positioning adjusting a spatial relationship of the plurality of liner disks and the plurality of friction disks.
21. The apparatus of any one of claims 17 to 20, wherein the overrunning clutch is selected from the group consisting of a sprag clutch, a roller clutch, a ratchet clutch, a ramp clutch, a slipper clutch, and a wedge ramp clutch.
Technical Field
The present disclosure relates to an apparatus, system, and method for transferring torque within a mechanical system, and more particularly to an apparatus, system, and method for transferring cranking torque from an engine starter to an engine.
Background
Combustion engines always require starting power to start the combustion process in the engine. Conventional internal combustion engines are typically started by a dedicated starter motor mounted to the engine. The starter motor is typically electric in nature and is typically connected to the crankshaft of the engine. When the starter receives the signal, it will start cranking while ignition starts in the internal combustion engine. This concept is essentially the same on the engine, whether used on land, sea or in the air.
The starter motor, typically an electric motor, is mounted on the engine and couples the starting torque to the engine in various ways. One method includes a starter adaptor that both mounts the starter to the engine and couples a starter motor torque to the engine crankshaft to facilitate starting of the engine. Typically, the starter adapter provides three functions: (1) mounting/attaching the starter to the engine or to the vicinity thereof; (2) transmitting a starter motor torque to an engine crankshaft during an engine start; and (3) decoupling the starter motor from the starter adaptor drive shaft during normal engine operation, such as during operation of the engine. Alternative starter versions may provide auxiliary functions, such as providing auxiliary functions for a Power Take Off (PTO) or providing a drive location for other accessories (e.g., scavenging pumps, vacuum pumps, etc.).
During engine starting and operation, the starter motor and additionally the starter adapter drive may be subject to normal wear and tear. Typically, the speed of the engine and its crankshaft and gears is much higher than the speed capability of the actual starter motor. Thus, during normal operation of the engine, if the starter is not effectively decoupled from the crankshaft, the starter motor itself will be damaged. This separation typically occurs in the starter adapter driver. Additionally, there is a combustion engine phenomenon known as "kickback" in which the fuel and charge air mixture within the engine is combusted before the piston reaches top dead center of the piston stroke. When this occurs, the crankshaft is strongly forced to rotate in the reverse direction, resulting in extremely high loads on engine components. These loads are transferred to other parts attached or coupled to the crankshaft, such as the starter adapter shaft and possibly the engine starter itself.
Currently, in the field of conventional engines, in particular in aircraft engines, the starter is coupled to a starter adapter driveshaft which is then coupled to the engine crankshaft. As generally depicted in fig. 1 and 2, conventional starting systems use a wrap spring type clutch in an attempt to avoid damage caused by both kickback and engine speeds that may exceed the starter speed. Fig. 1 shows a conventional starter 1 connected to a crankshaft 3 using an adapter 2. The adapter comprises a worm 4 and is connected with a worm gear 5, which worm gear 5 is used for transferring torque from the starter 1 to a
In this conventional system, when the starter 1 is energized, torque is transferred through the starter adaptor worm 4 to the starter adaptor worm gear 5. As the worm wheel 5 rotates, the wrap spring 7 gradually comes to bear against the cylindrical drum 8 on the
This relaxed state should remain constant throughout normal engine operation or engine operation. However, due to the nature of such conventional starter systems, the failure tendency of conventional starter systems is higher than it should be, and there is a poor containment of the aforementioned kickback phenomenon. For example, the primary failure mode is corrosion of the outer surface of the drum 8 and the inner surface of the coil spring 7. As these features wear, the torque transfer capability of the starter adaptor 2 is reduced, eventually reaching a point where the combination of the wrap spring 7 and drum 8 is no longer able to transfer sufficient torque for engine starting. For example, the normal expected service life of a starter adaptor having this wrap spring design is dependent on the Time Between Overhaul (TBO) rating for the engine. The TBO rating is about 2,000 hours. However, these recoil starter adapter designs often fail at service times below the TBO rating.
In addition, these wrap spring type clutches are also susceptible to damage from the kickback phenomenon. The coil spring 7 increases its connection and the force on the drum 8 during the recoil phenomenon. This forces the starter motor to effectively act as a brake for the recoil force. This transmits a large amount of torque back to the starter 1, which can cause damage. Recoil is reported to damage this type of starter and, in some cases, also introduces debris into the actual engine, resulting in extensive engine damage as well as starter damage.
For many years, attempts have been made to upgrade the starter adapter design to address its life and backlash issues. Neither of these attempts has been successful due to the nature of the wrap spring type clutch and due to the required close contact between the wrap spring 7 and the drum 8 which cannot be properly disengaged in the constant over speed mode of operation.
Accordingly, there is a need for a new engine starting system and method that allows for over-speed operation and reduces the risk of damage due to kickback effects. Preferably, the new system includes a starter adaptor that provides proper decoupling during operation of the engine to protect the starter from the speed of the engine and to protect the starter and the starter adaptor from kickback phenomena. Starters and adapters of this type are lacking in the art.
Disclosure of Invention
The present disclosure relates generally to internal combustion engines, and more particularly to starters and starter motor interfaces to internal combustion engines. For example, an apparatus for operatively connecting an engine starter to an engine is disclosed, wherein the engine includes an engine crankshaft and the engine starter has a starter shaft having a length and a worm or worm screw of a worm drive radially spaced from and within the length of the starter adapter shaft. The device includes a worm gear assembly operatively attached to a starter adapter shaft. The worm wheel assembly includes: a worm gear or worm wheel positioned to engage the worm; and an overrunning clutch positioned radially between the worm gear and the starter adapter shaft and operably engaging the starter adapter shaft.
In some embodiments, the worm gear assembly of the device may further include a housing positioned along the length of the starter adapter shaft. Additionally, the housing may be positioned in general radial alignment with the worm. The housing may include an outer housing surface and an inner housing surface, wherein the inner housing surface forms a central cavity containing the overrunning clutch. The housing may also include first and second housing ends having a first bearing positioned proximate the first housing end and a second bearing positioned proximate the second housing end. The first bearing and the second bearing may be positioned within a housing, wherein the housing is supported on the starter adapter shaft by the bearings. The housing may also include a race having an outer race surface and an inner race surface. The outer race surface may engage the inner housing surface and the inner race surface may engage the overrunning clutch.
The apparatus may also include at least one liner disk and at least one friction disk. At least one liner disk and at least one friction disk are operably positioned between the worm gear and the housing and have a spatial relationship along a length of the starter adapter shaft.
The device may also include a biasing member operatively engaging the worm gear and the outer housing surface. The outer housing surface of the housing may also include a fastening area. The fastening member may be operably engaged to the fastening region and the biasing member. The fastening member may be positioned to selectively position the biasing member relative to the housing and the worm gear. Selective positioning of the biasing member may adjust the spatial relationship of the at least one liner disk and the at least one friction disk. The housing may also include a first retaining member positioned proximate the first housing end and a second retaining member positioned proximate the second housing end.
The worm gear assembly may be positioned to transfer torque from the engine starter to the starter adapter shaft to further transfer the torque to the engine crankshaft. Additionally, the overrunning clutch may be selected from the group consisting of a sprag clutch, a roller clutch, a ratchet clutch, a ramp clutch, a slip clutch, and a wedge ramp clutch.
Accordingly, it is a general object of the present disclosure to provide an apparatus, system, and method for transferring torque from an engine starter to an engine.
It is another object of the present disclosure to provide an apparatus that operatively connects an engine starter to a crankshaft of an engine.
It is a further object of the present disclosure to provide an apparatus that can selectively decouple an engine starter from a crankshaft of an engine.
It is another object of the present disclosure to provide an apparatus for protecting an engine starter during engine operation.
It is a further object of the present disclosure to provide a device that protects an engine starter from forces that may be received from the engine.
It is yet another object of the present disclosure to provide a device that protects the engine starter and engine components from "kickback" from the engine.
It is a further object of the present disclosure to provide a starter adaptor apparatus that connects an engine starter to an engine starter adaptor shaft and can selectively disconnect the engine starter from the engine starter adaptor shaft.
Other and further objects, features and advantages of the present disclosure will be readily apparent to those skilled in the art when the following disclosure is read in conjunction with the accompanying drawings.
Drawings
FIG. 1 is an example of a prior art gear train assembly from an engine starter to an engine crankshaft.
FIG. 2 is an exploded view of the starter and starter adaptor shown in FIG. 1 and includes a housing and an assembly.
Fig. 3 is an exploded view of a device including a worm gear assembly made in accordance with the present disclosure.
Fig. 4 is a cross-sectional view of the assembled device of fig. 3.
FIG. 5 is an assembly view of a device made in accordance with the present disclosure, showing a starter shaft adapter.
Fig. 6 is a cross-sectional view of the assembly shown in fig. 5.
Fig. 7 is a perspective view of a device made in accordance with the present disclosure.
Detailed Description
Referring now to fig. 1-6, devices and systems made in accordance with the present disclosure are shown. In the present disclosure, positional terms, such as "upper," "lower," "side," "top," "bottom," "vertical," "horizontal," and the like, refer to the device in the orientation shown in the drawings. One skilled in the art will recognize that objects according to the present disclosure may assume different orientations when in use.
Referring now to FIG. 3 in general, a device for operatively connecting the engine starter 1 to an engine is shown and generally designated by the numeral 10. The
The
In a preferred embodiment, the overrunning clutch 20 may be selected from the group consisting of a sprag clutch, a roller clutch, a ratchet clutch, a ramp clutch, a slipper clutch, and a wedge ramp clutch.
The
The housing 22 may also include a first housing end 30 and a second housing end 32, wherein a
The housing 22 may also include a race 40, which may also be described as a race ring. The race 40 includes an outer race surface 42 and an
The housing 22 may also include a first retaining
The apparatus may also include at least one
A biasing
The
In operation, the
A tightening member 60, such as a nut, operates with a tightening region 25, such as external threads, on the outer housing surface 24 to apply a compressive force to the biasing
The race 40 may be fitted into the central cavity 28 of the housing 22, while the race 40 itself may house the overrunning clutch 20. The clutch 20 may engage the
The
The overrunning clutch 20 also facilitates disengagement of the starter 1 from the
The
Exemplary embodiments
In addition to any that is described above or presently claimed, it is specifically contemplated that any of the following embodiments may be claimed:
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